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2009 Ultimate GD&T Pocket Guide 2nd Ed

2017-03-27
The Ultimate GD&T Pocket Guide explains the most common rules, symbols, and concepts used in geometric dimensioning and tolerancing. ...This one-of-a-kind reference guide includes over 100 detailed drawings to illustrate concepts, more than 40 charts for quick reference, explanations of each GD&T symbol and modifier and much more...Written by standards expert Alex Krulikowski, this valuable on-the-job reference clarifies how to interpret standard-compliant technical drawings that use ASME Y14.5-2009.
Book

Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability

2017-05-20
Additive Manufacturing of Aerospace Composite Structures: Fabrication and Reliability introduces the reader to the current state of technologies involved in processing and design of polymer-reinforced fiber composites using additive manufacturing's automated fiber placement methods, through ten seminal SAE International papers. Currently, the material layup strategy in terms of process selection and manufacturability is usually not prioritized in the design phase. Engineers do not have a good way to see how their design choices can affect the manufacturing process beyond their initial structural-level considerations. The result is typically a large amount of experimental testing necessary to qualify the materials and structures typified in the classical building-block approach. Such an environment makes mistakes difficult to solve and, should redesign be required, obtaining reliable information is hard to piece together.
Book

Advances in Electric Propulsion

2017-05-18
Aviation propulsion development continues to rely upon fossil fuels for the vast majority of commercial and military applications. Until these fuels are depleted or abandoned, burning them will continue to jeopardize air quality and provoke increased regulation. With those challenges in mind, research and development of more efficient and electric propulsion systems will expand. Fuel-cell technology is but one example that addresses such emission and resource challenges, and others, including negligible acoustic emissions and the potential to leverage current infrastructure models. For now, these technologies are consigned to smaller aircraft applications, but are expected to mature toward use in larger aircraft. Additionally, measures such as electric/conventional hybrid configurations will ultimately increase efficiencies and knowledge of electric systems while minimizing industrial costs.
Book

Aluminum Auto-Body Joining

2015-11-11
Fusing aluminum in a multi-material lightweight vehicle is presented via studies on joining dissimilar materials, joining methods, and the performance of the joined materials. The use of aluminum offers a material that embodies properties to meet new standards as the automotive industry continues to pursue improvements in fuel efficiency and emissions. Aluminum’s strength, light weight, and corrosion resistance offers manufacturers a material alternative to steel and an additional material, which has long been known in the industry, to be employed in automotive construction. Topics of technical interest include: • Forming • Galvanic Corrosion • Welding, Fastening, Bonding • Maximizing Weight Benefits Production of strong, lightweight structures will contribute significantly to automobile manufacturers meeting mandated fuel economy standards, as well as customer preferences for utility, comfort, and safety.
Book

An Introduction to Microelectromechanical Systems Engineering

2004-01-01
Bringing you up-to-date with the latest developments in MEMS technology, this major revision of the best-selling An Introduction to Microelectromechanical Systems Engineering offers you a current understanding of this cutting-edge technology. You gain practical knowledge of MEMS materials, design, and manufacturing, and learn how it is being applied in industrial, optical, medical and electronic markets. The second edition features brand new sections on RF MEMS, photo MEMS, micromachining on materials other than silicon, reliability analysis, plus an expanded reference list. With an emphasis on commercialized products, this unique resource helps you determine whether your application can benefit from a MEMS solution, understand how other applications and companies have benefited from MEMS, and select and define a manufacturable MEMS process for your application. You discover how to use MEMS technology to enable new functionality, improve performance, and reduce size and cost.
Book

Automated/Mechanized Drilling and Countersinking of Airframes

2013-05-07
Modern aircraft manufacturing involves drilling and countersinking hundreds of thousands to millions of holes. Doing this work by hand accounts for 65% of the cost of airframe assembly, 85% of the quality issues, and 80% of the lost time due to injuries. Automated drilling and countersinking replaces traditional hand methods and involves using numeric control machinery to drill and countersink a finished hole “one shot” (drilling a finished hole without using pilot holes or tool changes). This is a proven cost reducing technology that improves quality where it has been applied successfully. The focus of this book is on automating the process of drilling and countersinking holes during airframe manufacturing.
Book

Automobile Design

1992-02-01
This book takes an in-depth look at the lives, personalities, and technical achievements of 12 preeminent engineers who made significant and lasting contributions to the design and development of the automobile over the last century. From early pioneers such as Amedee Bollee pere, whose first steam-driven vehicle took the road in 1878, to more recent innovators such as Colin Chapman, pace-setter of the Grand Prix scene, Automobile Design presents twelve penetrating design and character studies that will fascinate all automobile enthusiasts and historians. Other early pioneers covered include: Frederick Lanchestser Henry M. Leland Hans Ledwinka Marc Birkigt Ferdinand Porsche Harry Miller Vittorio Jano Gabriel Voisin Alec Issigonis Dante Giacosa, et. al.
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Automotive Carbon Fiber Composites

2011-11-29
The development of new materials that are technically and economically viable is no small endeavor. The risks, costs, and time involved in research are usually so high that only governments or private consortia can bear them. And so it has been with the trajectory of carbon fiber reinforced composites, which are capable of providing the lightweighting needed for fuel efficiency, and the mechanical strength required for safety. After a long development cycle, this material is now being widely used by the military, in commercial aircraft, and in the automotive industry. Automotive Carbon Fiber Composites: From Evolution to Implementation, written by Dr. Jackie Rehkopf, senior researcher at Plasan Carbon Composites, gives a high-level summary on carbon reinforced fiber composites specific to the automotive industry in today’s market and its vision for the next 5 to 10 years.
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Automotive Vehicle Assembly Processes and Operations Management

2017-01-30
Proven technologies and processes are explored in this examination of modern automotive manufacturing. Fundamentals and applications, as well as new advances are discussed as the author bridges the gap between academic research and industrial practice. Having held positions as both a University Professor and as a Lead Engineering Specialist in industry, the author presents a concise understanding that reflects both technical and managerial perspectives with the aim of providing improvement through practical methods. Each chapter includes review questions and research topics, and, in addition, analysis problems are often included that comprehensively address: • Automotive Industry and Competition • Manufacturing Operations • Joining and Paint Processes • Production Operations and Quality Management • Performance Improvement Directly extracted and summarized from automotive manufacturing practices, this book serves as a fundamental manual.
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Binder and Polymer Assisted Powder Processing

2020-12-22
Binder and Polymer Assisted Powder Processing is an engineering guide to powder-binder-based manufacturing methods. It covers the basic principles, current and emerging practices, implementation, and cost.
Book

Composite Filament Winding

2011-09-01
Filament winding is the most efficient method of manufacturing composite shapes. This book explores all aspects of filament winding, including capabilities and limitations of the process, fiber and resin handling, winding theory, software and numerical control, and more. Completely revised and updated from the previous version, the book focuses on automation, with five out of nine chapters discuss aspects of filament winding automation. The remaining chapters introduce mechanical testing, pressure vessels, and a description of industrial applications of filament winding. Photos of winding machines, composite fabrication, and end products accompany the text. Engineers, manufacturers, and instructors will appreciate this book’s practical approach.
Book

Design Practices: Passenger Car Automatic Transmissions

2012-05-22
Since the mid-20th Century, automatic transmissions have benefited drivers by automatically changing gear ratios, freeing the driver from having to shift gears manually. The automatic transmission's primary job is to allow the engine to operate in its speed range while providing a wide range of output (vehicle) speeds automatically. The transmission uses gears to make more effective use of the engine's torque and to keep the engine operating at an appropriate speed. For nearly half a century, Design Practices: Passenger Car Automatic Transmissions has been the “go-to” handbook of design considerations for automatic transmission industry engineers of all levels of experience. This latest 4th edition represents a major overhaul from the prior edition and is arguably the most significant update in its long history. In summary, the authors have put together the most definitive handbook for automatic transmission design practices available today.
Book

Design and Simulation of Two-Stroke Engines

1996-02-01
Design and Simulation of Two-Stroke Engines is a unique hands-on information source. The author, having designed and developed many two-stroke engines, offers practical and empirical assistance to the engine designer on many topics ranging from porting layout, to combustion chamber profile, to tuned exhaust pipes. The information presented extends from the most fundamental theory to pragmatic design, development, and experimental testing issues. Chapters cover: Introduction to the Two-Stroke Engine Combustion in Two-Stroke Engines Computer Modeling of Engines Reduction of Fuel Consumption and Exhaust Emissions Reduction of Noise Emission from Two-Stroke Engines and more
Book

Design for Additive Manufacturing: Concepts and Considerations for the Aerospace Industry

2018-07-20
In the coming decades, the growth in AM will likely be driven by production parts that leverage this increase in design freedom to manufacture parts of higher performance and improved material utilization. Contrary to popular opinion, however, AM processes do have their constraints and limitations - not everything can be manufactured with AM, and even when it is feasible, not everything should. Design for Additive Manufacturing: Concepts and Considerations for the Aerospace Industry, edited by Dr. Dhruv Bhate, is a collection of ten seminal SAE International technical papers, which cover AM from the perspective of the appropriateness (should) and feasibility (can) of using AM for manufacturing of parts and tooling. Although AM technologies have been around for three decades, many in the industry believe that we are merely at the beginning of the revolution in the design-driven aspects of this technology.
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Design of Racing and High-Performance Engines 2004-2013

2013-02-12
This compendium is an update to two best-selling editions published by SAE International in 1995 and 2003. Editor Doug Fehan has assembled a collection of technical papers from the SAE archive that will inspire readers to use race engine development as an important tool in the future of transportation. He focuses on several topics that are important to future race engine design: electrification, materials and processes, and improved technology. Today’s electric hybrid vehicles and kinetic energy recovery systems embody what inventors envisioned in the early 1900s. First employed in trams and trains of that era, the technology was almost forgotten until racers resurrected their version in 2009 F-1 racing. The automotive industry has long admired the aircraft industry’s use of lightweight metals, advanced finishing processes, and composites. The use of these materials and processes has helped reduce overall mass and, in turn, improved speed, performance, and reliability of race engines.
Book

Electric Vehicle Forecasts, Trends and Opportunities 2015-2025

2014-10-01
This master report summarizing and forecasting every sector of the EV industry remains unique. It adds new sectors as they become substantial, the latest being car-like micro-EVs homologated as quadricycles in Europe. Many profitable niches are emerging just as the largest major sectors are changing in importance; the industrial and commercial sector is now bigger and much more profitable than e-cars, and is set to remain so for at least eight more years. All components are changing with supercapacitors sometimes replacing or partly replacing batteries and also new types of battery, energy harvesting, power electronics and structure powering growth. Disruptive change is now the norm and the fruits of all this are truly spectacular; including such things as the Marian fast- surface boat that acts as a submarine when necessary, the fixed-wing plane that will stay aloft for five years on sunshine and the flying jet ski.
Book

Experimental and Simulation Tools for Thin-Film Solar Cells

2016-01-01
Experimental and Simulation Tools for Thin-Film Solar Cells describes the methods used for the optical characterization and design of thin-film solar cells. A description of the cells under study (CdTe, CIGS, CZTS, Perovskite, and organic) is given, followed by coupling experimental and simulation studies in order to improve solar cell performances. A detailed discussion on specific optical tools (ellipsometry, photoluminescence and photoreflectance) is included, and a link between materials and measurements is made by studying the relevant physical principles. Finally, a numerical model is provided that can be used to design the structure of a thin-film solar cell.
Book

Factory Man

2009-02-16
Factory Man is about James Harbour and the epic struggle of the U.S. auto industry to catch up to Japan in quality and productivity. Harbour is a former manufacturing executive who, partly by chance, became the first U.S. expert to study Toyota's operations in Japan. Harbour's consulting firm, Harbour & Associates has gained worldwide recognition for its annual public studies of factory productivity. The Harbour Report is the essential annual scorecard of who is winning the productivity race in the U.S. In 1981, Harbour reported that Toyota could offer a small car for sale in the U.S. at a production cost of $1,500-$1,700 less than the Detroit automakers at that time, a cost advantage of about 30 percent. The impact on Detroit was atomic, and launched the painful, historic effort by the Big Three to catch up, which continues today. James Harbour's story, blunt and accessible, includes a detailed description of how Detroit went astray, beginning right after World War II.
Book

Glass Engineering: Design Solutions for Automotive Applications

2014-04-07
The art and science of glass engineering, specifically applied to automotive projects, are not at all commonplace. Although windshields, side and backlites seem to be obvious parts of any car, truck, or bus, designing, sourcing, and manufacturing them are unique challenges. From the business perspective, cost control makes the choice of the ideal supplier a vital decision, greatly impacting availability and production. From the technical standpoint, the most creative designs can be rendered impractical due to regulations, lack of economies of scale, or convoluted logistics. Glass Engineering: Design Solutions for Automotive Applications tackles all these variables using a no-nonsense, step-by-step approach. Written by Lyn R. Zbinden, a mechanical engineer and glass specialist, this book narrows the gap between the reader and a technical subject by using language that is easy to understand, a good variety of examples, and a series of invaluable reference design tables.
Book

Innovations in Automotive and Aerospace Assembly

2018-03-23
Up until the last two decades, aluminum in airplanes and steel in automobiles were the primary materials used to produce these two complex machines. These metal-to-metal assemblies, and specifically the same-type metal-to-metal assemblies, have resulted in distinct manufacturing process advantages over decades of production. However, advances in material types have driven manufacturing to adapt and align the fabrication and assembly processes to continue to facilitate a quality product that is reliable, can be manufactured at a price point that is affordable and be manufactured in quantities that can be widely distributed. Dissimilar metal and composite material assemblies are now requiring highly complex manufacturing processes. Innovations in Automotive and Aerospace Assembly addresses how these new, disruptive materials usage are changing the manufacturing and production processes for the transportation industries.
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