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Journal Article

100 Years of Corrosion Testing—Is It Time to Move beyond the ASTM D130? The Wire Corrosion and Conductive Deposit Tests

2023-09-22
Abstract The ASTM D130 was first issued in 1922 as a tentative standard for the detection of corrosive sulfur in gasoline. A clean copper strip was immersed in a sample of gasoline for three hours at 50°C with any corrosion or discoloration taken to indicate the presence of corrosive sulfur. Since that time, the method has undergone many revisions and has been applied to many petroleum products. Today, the ASTM D130 standard is the leading method used to determine the corrosiveness of various fuels, lubricants, and other hydrocarbon-based solutions to copper. The end-of-test strips are ranked using the ASTM Copper Strip Corrosion Standard Adjunct, a colored reproduction of copper strips characteristic of various degrees of sulfur-induced tarnish and corrosion, first introduced in 1954. This pragmatic approach to assessing potential corrosion concerns with copper hardware has served various industries well for a century.
Journal Article

3D-Printed Antenna Design Using Graphene Filament and Copper Tape for High-Tech Air Components

2022-11-25
Abstract Additive manufacturing (AM) technologies can produce lighter parts; reduce manual assembly processes; reduce the number of production steps; shorten the production cycle; significantly reduce material consumption; enable the production of prostheses, implants, and artificial organs; and produce end-user products since it is used in many sectors for many reasons; it has also started to be used widely, especially in the field of aerospace. In this study, polylactic acid (PLA) was preferred for the antenna substrate because it is environmentally friendly, easy to recycle, provides convenience in production design with a three-dimensional (3D) printer, and is less expensive compared to other available materials. Copper (Cu) tape and graphene filament were employed for the antenna patch component due to their benefits.
Journal Article

48V Exhaust Gas Recirculation Pump: Reducing Carbon Dioxide with High-Efficiency Turbochargers without Increasing Engine-Out NOx

2021-08-23
Abstract Regulations limiting GreenHouse Gases (GHG) from Heavy-Duty (HD) commercial vehicles in the United States (US) and European Union will phase in between the 2024 and 2030 model years. These mandates require efficiency improvements at both the engine and vehicle levels, with the most stringent reductions required in the heaviest vehicles used for long-haul applications. At the same time, a 90% reduction in oxides of nitrogen (NOx) will be required as part of new regulations from the California Air Resources Board. Any technologies applied to improve engine efficiency must therefore not come at the expense of increased NOx emissions. Research into advanced engine architectures and components has identified improved turbomachine efficiency as one of the largest potential contributors to engine efficiency improvement. However this comes at the cost of a reduced capability to drive high-pressure Exhaust Gas Recirculation (EGR).
Journal Article

A Bibliographical Review of Electrical Vehicles (xEVs) Standards

2018-04-18
Abstract This work puts presents an all-inclusive state of the art bibliographical review of all categories of electrified transportation (xEVs) standards, issued by the most important standardization organizations. Firstly, the current status for the standards by major organizations is presented followed by the graphical representation of the number of standards issued. The review then takes into consideration the interpretation of the xEVs standards developed by all the major standardization organizations across the globe. The standards are differentiated categorically to deliver a coherent view of the current status followed by the explanation of the core of these standards. The ISO, IEC, SAE, IEEE, UL, ESO, NTCAS, JARI, JIS and ARAI electrified transportation vehicles xEV Standards from USA, Europe, Japan, China and India were evaluated. A total approximated of 283 standards in the area have been issued.
Journal Article

A Combined Experimental and Numerical Analysis on the Aerodynamics of a Carbon-Ceramic Brake Disc

2024-01-04
Abstract Composite ceramic brake discs are made of ceramic material reinforced with carbon fibers and offer exceptional advantages that translate directly into higher vehicle performance. In the case of an electric vehicle, it could increase the range of the vehicle, and in the case of conventional internal combustion engine vehicles, it means lower fuel consumption (and consequently lower CO2 emissions). These discs are typically characterized by complex internal geometries, further complicated by the presence of drilling holes on both friction surfaces. To estimate the aerothermal performance of these discs, and for the thermal management of the vehicle, a reliable model for predicting the air flowing across the disc channels is needed. In this study, a real carbon-ceramic brake disc with drilling holes was investigated in a dedicated test rig simulating the wheel corner flow conditions experimentally using the particle image velocimetry technique and numerically.
Journal Article

A Comparative Study of Longitudinal Vehicle Control Systems in Vehicle-to-Infrastructure Connected Corridor

2023-11-16
Abstract Vehicle-to-infrastructure (V2I) connectivity technology presents the opportunity for vehicles to perform autonomous longitudinal control to navigate safely and efficiently through sequences of V2I-enabled intersections, known as connected corridors. Existing research has proposed several control systems to navigate these corridors while minimizing energy consumption and travel time. This article analyzes and compares the simulated performance of three different autonomous navigation systems in connected corridors: a V2I-informed constant acceleration kinematic controller (V2I-K), a V2I-informed model predictive controller (V2I-MPC), and a V2I-informed reinforcement learning (V2I-RL) agent. A rules-based controller that does not use V2I information is implemented to simulate a human driver and is used as a baseline. The performance metrics analyzed are net energy consumption, travel time, and root-mean-square (RMS) acceleration.
Journal Article

A Comprehensive Risk Management Approach to Information Security in Intelligent Transport Systems

2021-05-05
Abstract Connected vehicles and intelligent transportation systems are currently evolving into highly interconnected digital environments. Due to the interconnectivity of different systems and complex communication flows, a joint risk analysis for combining safety and security from a system perspective does not yet exist. We introduce a novel method for joint risk assessment in the automotive sector as a combination of the Diamond Model, Failure Mode and Effects Analysis (FMEA), and Factor Analysis of Information Risk (FAIR). These methods have been sequentially composed, which results in a comprehensive risk management approach to information security in an intelligent transport system (ITS). The Diamond Model serves to identify and structurally describe threats and scenarios, the widely accepted FMEA provides threat analysis by identifying possible error combinations, and FAIR provides a quantitative estimation of probabilities for the frequency and magnitude of risk events.
Journal Article

A Deep Learning-Based Strategy to Initiate Diesel Particle Filter Regeneration

2021-12-13
Abstract Deep learning (DL)-based approaches enable unprecedented control paradigms for propulsion systems, utilizing recent advances in high-performance computing infrastructure connected to modern vehicles. These approaches can be employed to optimize diesel aftertreatment control systems targeting the reduction of emissions. The optimization of the Trapped Soot Load (TSL) reduction in the Diesel Particulate Filter (DPF) is such an example. As part of the diesel aftertreatment system, the DPF stores the soot particles resulting from the combustion process in the engine. Periodically, the stored soot is oxidized during a DPF regeneration event. The efficiency of such a regeneration influences the fuel economy, and potentially the service interval of the vehicle. The quality of a regeneration depends on the operating conditions of the DPF, the engine, and the ability to complete the regeneration event.
Journal Article

A Deep Neural Network Attack Simulation against Data Storage of Autonomous Vehicles

2023-09-29
Abstract In the pursuit of advancing autonomous vehicles (AVs), data-driven algorithms have become pivotal in replacing human perception and decision-making. While deep neural networks (DNNs) hold promise for perception tasks, the potential for catastrophic consequences due to algorithmic flaws is concerning. A well-known incident in 2016, involving a Tesla autopilot misidentifying a white truck as a cloud, underscores the risks and security vulnerabilities. In this article, we present a novel threat model and risk assessment (TARA) analysis on AV data storage, delving into potential threats and damage scenarios. Specifically, we focus on DNN parameter manipulation attacks, evaluating their impact on three distinct algorithms for traffic sign classification and lane assist.
Journal Article

A Dynamic Method to Analyze Cold-Start First Cycles Engine-Out Emissions at Elevated Cranking Speed Conditions of a Hybrid Electric Vehicle Including a Gasoline Direct Injection Engine

2022-02-11
Abstract The cold crank-start stage, including the first three engine cycles, is responsible for a significant amount of the cold-start phase emissions in a Gasoline Direct Injection (GDI) engine. The engine crank-start is highly transient due to substantial engine speed changes, Manifold Absolute Pressure (MAP) dynamics, and in-cylinder temperatures. Combustion characteristics change depending on control inputs variations, including throttle angle and spark timing. Fuel injection strategy, timing, and vaporization dynamics are other parameters causing cold-start first cycles analysis to be more complex. Hybrid Electric Vehicles (HEVs) provide elevated cranking speed, enabling technologies such as cam phasing to adjust the valve timing and throttling, and increased fuel injection pressure from the first firings.
Journal Article

A Literature Review of Simulation Fidelity for Autonomous-Vehicle Research and Development

2023-05-25
Abstract This article explores the value of simulation for autonomous-vehicle research and development. There is ample research that details the effectiveness of simulation for training humans to fly and drive. Unfortunately, the same is not true for simulations used to train and test artificial intelligence (AI) that enables autonomous vehicles to fly and drive without humans. Research has shown that simulation “fidelity” is the most influential factor affecting training yield, but psychological fidelity is a widely accepted definition that does not apply to AI because it describes how well simulations engage various cognitive functions of human operators. Therefore, this investigation reviewed the literature that was published between January 2010 and May 2022 on the topic of simulation fidelity to understand how researchers are defining and measuring simulation fidelity as applied to training AI.
Journal Article

A Method for Measuring In-Plane Forming Limit Curves Using 2D Digital Image Correlation

2023-04-10
Abstract With the introduction of advanced lightweight materials with complex microstructures and behaviors, more focus is put on the accurate determination of their forming limits, and that can only be possible through experiments as the conventional theoretical models for the forming limit curve (FLC) prediction fail to perform. Despite that, CAE engineers, designers, and toolmakers still rely heavily on theoretical models due to the steep costs associated with formability testing, including mechanical setup, a large number of tests, and the cost of a stereo digital image correlation (DIC) system. The international standard ISO 12004-2:2021 recommends using a stereo DIC system for formability testing since two-dimensional (2D) DIC systems are considered incapable of producing reliable strains due to errors associated with out-of-plane motion and deformation.
Journal Article

A Method of Assessing and Reducing the Impact of Heavy Gasoline Fractions on Particulate Matter Emissions from Light-Duty Vehicles

2022-05-10
Abstract The hydrocarbons constituting the heavy tail of gasoline are key contributors to particulate matter (PM) emissions from spark-ignition (SI) engines. They are predominantly aromatic and, to a significant degree, bicyclic aromatic. For example, above a boiling point of 400°F, the content of bicyclic compounds in the United States (US) summer E10 regular-grade gasoline exceeds 50%v. Various gasoline parameters, such as the PM Index, Particulate Evaluation Index (PEI), Particulate and Soot Correlation Equation (PASCE), or Threshold Sooting Index (TSI), have been proposed as predictors of PM emissions from SI engines. In particular, the PM Index, whose value is dominated by the content of heavy aromatics and which, so far, has yielded the most predictive PM emissions models, appears to be the best metric to achieve this objective.
Journal Article

A Mid-Infrared Laser Absorption Sensor for Gas Temperature and Carbon Monoxide Mole Fraction Measurements at 15 kHz in Engine-Out Gasoline Vehicle Exhaust

2023-07-21
Abstract Quantifying exhaust gas composition and temperature in vehicles with internal combustion engines (ICEs) is crucial to understanding and reducing emissions during transient engine operation. This is particularly important before the catalytic converter system lights off (i.e., during cold start). Most commercially available gas analyzers and temperature sensors are far too slow to measure these quantities on the timescale of individual cylinder-firing events, thus faster sensors are needed. A two-color mid-infrared (MIR) laser absorption spectroscopy (LAS) sensor for gas temperature and carbon monoxide (CO) mole fraction was developed and applied to address this technology gap. Two quantum cascade lasers (QCLs) were fiber coupled into one single-mode fiber to facilitate optical access in the test vehicle exhaust. The QCLs were time-multiplexed in order to scan across two CO absorption transitions near 2013 and 2060 cm–1 at 15 kHz.
Journal Article

A Model Study for Prediction of Performance of Automotive Interior Coatings: Effect of Cross-Link Density and Film Thickness on Resistance to Solvents and Chemicals

2019-03-27
Abstract Automotive interior coatings for flexible and rigid substrates represent an important segment within automotive coating space. These coatings are used to protect plastic substrates from mechanical and chemical damage, in addition to providing colour and design aesthetics. These coatings are expected to resist aggressive chemicals, fluids, and stains while maintaining their long-term physical appearance and mechanical integrity. Designing such coatings, therefore, poses significant challenges to the formulators in effectively balancing these properties. Among many factors affecting coating properties, the cross-link density (XLD) and solubility parameter (δ) of coatings are the most predominant factors.
Journal Article

A Modeling Study of an Advanced Ultra-low NOx Aftertreatment System

2020-01-09
Abstract The 2010 Environmental Protection Agency (EPA) Emission Standard for heavy-duty engines required 0.2 g/bhp-hr over certification cycles (cold and hot Federal Test Procedure [FTP]), and the California Air Resources Board (CARB) standards require 0.02 g/bhp-hr for the same cycles leading to a 90% reduction of overall oxides of nitrogen (NOx) emissions. Similar reductions may be considered by the EPA through its Cleaner Trucks Initiative program. In this article, aftertreatment system components consisting of a diesel oxidation catalyst (DOC); a selective catalytic reduction (SCR) catalyst on a diesel particulate filter (DPF), or SCR-F; a second DOC (DOC2); and a SCR along with two urea injectors have been analyzed, which could be part of an aftertreatment system that can achieve the 0.02 g/bhp-hr standard.
Journal Article

A Multiscale Cylinder Bore Honing Pattern Lubrication Model for Improved Engine Friction

2019-07-02
Abstract Three-dimensional patterns representing crosshatched plateau-honed cylinder bores based on two-dimensional Fast Fourier Transform (FFT) of measured surfaces were generated and used to calculate pressure flow, shear-driven flow, and shear stress factors. Later, the flow and shear stress factors obtained by numerical simulations for various surface patterns were used to calculate lubricant film thickness and friction force between piston ring and cylinder bore contact in typical diesel engine conditions using a mixed lubrication model. The effects of various crosshatch honing angles, such as 30°, 45°, and 60°, and texture heights on engine friction losses, wear, and oil consumption were discussed in detail. It is observed from numerical results that lower lubricant film thickness values are generated with higher honing angles, particularly in mixed lubrication regime where lubricant film thickness is close to the roughness level, mainly due to lower resistance to pressure flow.
Journal Article

A New Approach of Antiskid Braking System (ABS) via Disk Pad Position Control (PPC) Method

2020-10-15
Abstract A classical antiskid brake system (ABS) is typically used to control the brake fluid pressure by creating repeated cycles of decreasing and increasing brake force to avoid wheel locking, causing the fluctuation of the brake hydraulic pressure and resulting in vibration during wheel rotation. This article proposes a new approach of skid control for ABS by controlling the disk pad position. This new approach involves using a modest control method to determine the optimal skid that allows the wheel to exert maximum friction force for decelerating the vehicle by shifting the brake pad position instead of modulating the brake fluid pressure. This pad position control (PPC) method works in a continuous manner. Therefore, no rapid changes are required in the brake pressure and wheel rotation speed. To identify the PPC braking performance, braking test simulations and experiments have been carried out.
Journal Article

A Nonlinear Model Predictive Control Design for Autonomous Multivehicle Merging into Platoons

2021-10-25
Abstract Integrated control for automated vehicles in platoons with nonlinear coupled dynamics is developed in this article. A nonlinear MPC approach is used to address the multi-input multi-output (MIMO) nature of the problem, the nonlinear vehicle dynamics, and the platoon constraints. The control actions are determined by using model-based prediction in conjunction with constrained optimization. Two distinct scenarios are then simulated. The first scenario consists of the multivehicle merging into an existing platoon in a controlled environment in the absence of noise, whereas the effects of external disturbances, modeling errors, and measurement noise are simulated in the second scenario. An extended Kalman filter (EKF) is utilized to estimate the system states under the sensor and process noise effectively.
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