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Technical Paper

1D-3D Coupled Analysis for Motor Thermal Management in an Electric Vehicle

2022-03-29
2022-01-0214
Motor thermal management of electric vehicles (EVs) is becoming more significant due to its close relations to vehicle aerodynamic performance and power consumption, while computer aided engineering (CAE) plays an important role in its development. A 1D-3D coupled model is established to characterize transient thermal performance of the motor in an electric vehicle on a high performance computer (HPC) platform. The 1D motor thermal management model is integrated with the 1D powertrain model, and a 3D thermal model is established for the motor, while online data exchange is realized between the 1D and 3D models. The 1D model gives boundaries such as inlet coolant temperature, mass flowrate and motor heat generation to the 3D model, while the 3D model gives back boundaries such as heat transfer to coolant simultaneously. Transient simulations are performed for the 140kph(20°C) driving cycle, and the model is calibrated with experimental data.
Technical Paper

Automobile Interior Noise Prediction Based on Energy Finite Element Method

2011-04-12
2011-01-0507
For the purpose of predicting the interior noise of a passenger automobile at middle and high frequency, an energy finite element analysis (EFEA) model of the automobile was created using EFEA method. The excitations including engine mount excitation and road excitation were measured by road experiment at a speed of 120 km/h. The sound excitation was measured in a semi-anechoic chamber. And the wind excitation was calculated utilizing numeric computation method of computational fluid dynamics (CFD). The sound pressure level (SPL) and energy density contours of the interior acoustic cavity of the automobile were presented at 2000 Hz. Meanwhile, the flexural energy density and flexural velocity of body plates were calculated. The SPL of interior noise was predicted and compared with the corresponding value of experiment.
Technical Paper

Electric Vehicle Interior Noise Contribution Analysis

2016-04-05
2016-01-1296
Noise excitation sources are different between electric vehicles and conventional vehicles due to their distinct propulsion system architecture. This work focuses on an interior noise contribution analysis by experimental measurements and synthesis approach using a methodology established based on the principle of noise path analysis. The obtained results show that the structure-borne noise from the tire-road excitation acts as a major contributor to the overall interior noise level, and the structure-borne noise from the power plant system contributes noticeably as well, whereas contributions from the electric motor and tire are relatively insignificant.
Journal Article

Optimization Matching of Powertrain System for Self-Dumping Truck Based on Grey Relational Analysis

2015-04-14
2015-01-0501
In this paper, the performance simulation model of a domestic self-dumping truck was established using AVL-Cruise software. Then its accuracy was checked by the power performance and fuel economy tests which were conducted on the proving ground. The power performance of the self-dumping truck was evaluated through standing start acceleration time from 0 to 70km/h, overtaking acceleration time from 60 to 70km/h, maximum speed and maximum gradeability, while the composite fuel consumption per hundred kilometers was taken as an evaluation index of fuel economy. A L9 orthogonal array was applied to investigate the effect of three matching factors including engine, transmission and final drive, which were considered at three levels, on the power performance and fuel economy of the self-dumping truck. Furthermore, the grey relational grade was proposed to assess the multiple performance responses according to the grey relational analysis.
Technical Paper

Thermal Management and Energy Consumption Balanced Design for Active Grill Shutter Control

2022-03-29
2022-01-0187
Abstract The active grill shutters (AGS) on the vehicle have been widely used in recent years due to increased demand on fuel economy and CO2 emission. The closed AGS helps to reduce air drag by preventing air going into underhood, which results in less engine torque and less fuel consumption. The AGS also need to ensure adequate cooling air for radiator, condenser and other components in the underhood, so that the control strategy should be carefully designed for both thermal management and energy consumption. A sport utility vehicle (SUV) equipped AGS is analyzed, and the AGS control strategy is developed with the help of simulation and experiment. Drag coefficients for series of shutter rotation angles are evaluated using a 3-D full-vehicle model. The maximum air drag coefficient benefit is found to be 9 counts, and most of the benefit is obtained around fully closed status.
Technical Paper

Transient Numerical Simulation and Experimental Evaluation of Vehicle Under-Hood and Underbody Component Temperatures

2018-04-03
2018-01-1197
In this paper, a transient vehicle under-hood/underbody component temperature simulation system is applied to a mass production vehicle of ChangAn, and a wind tunnel experiment is conducted for comparison and validation. The effects of heat radiation from exhaust, heat conduction through the components and heat convection by air flow are included in the simulation system. Three types of modeling method are coupled in the simulation: the 1D modeling of exhaust flow/coolant flow, the 2D/3D modeling of heat radiation/heat conduction and the 3D modeling of heat convection by external air flow. The energy loss of exhaust through the turbocharger and the energy generation from the catalyst are also modeled in the system. The detailed structure of the muffler is taken into consideration. Various vehicle driving conditions are considered both in simulation and in the wind tunnel experiment, including high speed driving、uphill climbing、traffic jam condition and soak.
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