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Technical Paper

2-Stroke CAI Combustion Operation in a GDI Engine with Poppet Valves

2012-04-16
2012-01-1118
In order to extend the CAI operation range in 4-stroke mode and maximize the benefit of low fuel consumption and emissions in CAI mode, 2-stroke CAI combustion is revived operating in a GDI engine with poppet valves, where the conventional crankcase scavenging is replaced by boosted scavenging. The CAI combustion is achieved through the inherence of the 2-Stroke operation, which is retaining residual gas. A set of flexible hydraulic valve train was installed on the engine to vary the residual gas fraction under the boosting condition. The effects of spark timing, intake pressure and short-circuiting on 2-stroke CAI combustion and its emissions are investigated and discussed in this paper. Results show the engine could be controlled to achieve CAI operation over a wide range of engine speed and load in the 2-stroke mode because of the flexibility of the electro-hydraulic valvetrain system.
Technical Paper

2-Stroke CAI Operation on a Poppet Valve DI Engine Fuelled with Gasoline and its Blends with Ethanol

2013-04-08
2013-01-1674
Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Currently, CAI combustion is constrained at part load operation conditions because of misfire at low load and knocking combustion at high load, and the lack of effective means to control the combustion process. Extending its operating range including high load boundary towards full load and low load boundary towards idle in order to allow the CAI engine to meet the demand of whole vehicle driving cycles, has become one of the key issues facing the industrialisation of CAI/HCCI technology. Furthermore, this combustion mode should be compatible with different fuels, and can switch back to conventional spark ignition operation when necessary. In this paper, the CAI operation is demonstrated on a 2-stroke gasoline direct injection (GDI) engine equipped with a poppet valve train.
Technical Paper

4-Stroke Multi-Cylinder Gasoline Engine with Controlled Auto-Ignition (CAI) Combustion: a comparison between Naturally Aspirated and Turbocharged Operation

2008-10-07
2008-36-0305
Controlled Auto-Ignition (CAI) also known as Homogeneous Charge Compression Ignition (HCCI) is increasingly seen as a very effective way of lowering both fuel consumption and emissions. Hence, it is regarded as one of the best ways to meet stringent future emissions legislation. It has however, still many problems to overcome, such as limited operating range. This combustion concept was achieved in a production type, 4-cylinder gasoline engine, in two separated tests: naturally aspirated and turbocharged. Very few modifications to the original engine were needed. These consisted basically of a new set of camshafts for the naturally aspirated test and new camshafts plus turbocharger for the test with forced induction. After previous experiments with naturally aspirated CAI operation, it was decided to investigate the capability of turbocharging for extended CAI load and speed range.
Technical Paper

A Comparison Study on the Performance of the Multi-Stroke Cycle SI Engine under Low Load

2021-04-06
2021-01-0530
Pumping Mean Effective Pressure (PMEP) is the main factor limiting the improvement of thermal efficiency in a spark-ignition (SI) engine under low load. One of the ways to reduce the pumping loss under low load is to use Cylinder DeActivation (CDA). The CDA aims at reducing the firing density (FD) of the SI engine under low load operation and increasing the mass of air-fuel mixture within one cycle in one cylinder to reduce the throttling effect and further reducing the PMEP. The multi-stroke cycles can also reduce the firing density of the SI engine after some certain reasonable design, which is feasible to improve the thermal efficiency of the engine under low load in theory. The research was carried out on a calibrated four-cylinder SI engine simulation platform. The thermal efficiency improvements of the 6-stroke cycle and 8-stroke cycle to the engine performance were studied compared with the traditional 4-stroke cycle under low load conditions.
Journal Article

A Detailed Chemistry Multi-cycle Simulation of a Gasoline Fueled HCCI Engine Operated with NVO

2009-04-20
2009-01-0130
A previously developed Stochastic Reactor Model (SRM) is used to simulate combustion in a four cylinder in-line four-stroke naturally aspirated direct injection Spark Ignition (SI) engine modified to run in Homogeneous Charge Compression Ignition (HCCI) mode with a Negative Valve Overlap (NVO). A portion of the fuel is injected during NVO to increase the cylinder temperature and enable HCCI combustion at a compression ratio of 12:1. The model is coupled with GT-Power, a one-dimensional engine simulation tool used for the open valve portion of the engine cycle. The SRM is used to model in-cylinder mixing, heat transfer and chemistry during the NVO and main combustion. Direct injection is simulated during NVO in order to predict heat release and internal Exhaust Gas Recycle (EGR) composition and mass. The NOx emissions and simulated pressure profiles match experimental data well, including the cyclic fluctuations.
Journal Article

A Detailed Chemistry Simulation of the SI-HCCI Transition

2010-04-12
2010-01-0574
A Stochastic Reactor Model (SRM) has been used to simulate the transition from Spark Ignition (SI) mode to Homogeneous Charge Compression Ignition (HCCI) mode in a four cylinder in-line four-stroke naturally aspirated direct injection SI engine with cam profile switching. The SRM is coupled with GT-Power, a one-dimensional engine simulation tool used for modelling engine breathing during the open valve portion of the engine cycle, enabling multi-cycle simulations. The model is initially calibrated in both modes using steady state data from SI and HCCI operation. The mode change is achieved by switching the cam profiles and phasing, resulting in a Negative Valve Overlap (NVO), opening the throttle, advancing the spark timing and reducing the fuel mass as well as utilising a pilot injection. Experimental data is presented along with the simulation results.
Technical Paper

A Deviation-Based Centroid Displacement Method for Combustion Parameters Acquisition

2024-04-09
2024-01-2839
The absence of combustion information continues to be one of the key obstacles to the intelligent development of engines. Currently, the cost of integrating cylinder pressure sensors remains too high, prompting attention to methods for extracting combustion information from existing sensing data. Mean-value combustion models for engines are unable to capture changes of combustion parameters. Furthermore, the methods of reconstructing combustion information using sensor signals mainly depend on the working state of the sensors, and the reliability of reconstructed values is directly influenced by sensor malfunctions. Due to the concentration of operating conditions of hybrid vehicles, the reliability of priori calibration map has increased. Therefore, a combustion information reconstruction method based on priori calibration information and the fused feature deviations of existing sensing signals is proposed and named the "Deviation-based Centroid Displacement Method" (DCDM).
Technical Paper

A Guide to Measurement of Flame Temperature and Soot Concentration in Diesel Engines Using the Two-Colour Method Part 2: Implementation

1994-10-01
941957
The measurement of the instantaneous flame temperature and soot concentration in the combustion chamber of a running diesel engine can provide useful information relating to the formation of two important exhaust pollutants, NOx and particulates. The two-colour method is based on optical pyrometry and it can provide estimates of the instantaneous flame temperature and soot concentration. The theoretical basis of the method is outlined in a companion paper. This paper deals with the practical problems involved in the construction of a working system, including suitable calibration techniques. The accuracy of the measurements of flame temperature and soot concentration is also discussed using results from a various sources.
Technical Paper

A Guide to Measurement of Flame Temperature and Soot Concentration in Diesel Engines Using the Two-Colour Method Part I: Principles

1994-10-01
941956
The two-colour method is based on optical pyrometry and can readily be implemented at a modest cost for the measurement of the instantaneous flame temperature and soot concentration in the cylinders of diesel engines. With appropriate modification, this method can be applied to other continuous and intermittent combustion systems, such as those for gas turbine and boiler burners. This paper outlines the theoretical basis of the method, with particular attention being paid to the assumptions relating to the evaluation of the flame temperature and soot concentration. A companion paper deals with the practical problems involved in constructing a working system, including suitable calibration techniques, and assessment of the method accuracy.
Technical Paper

A Multi-Zone Model for Prediction of HCCI Combustion and Emissions

2000-03-06
2000-01-0327
Homogeneous Charge Compression Ignition (HCCI) combustion is a process dominated by chemical kinetics of the fuel-air mixture. The hottest part of the mixture ignites first, and compresses the rest of the charge, which then ignites after a short time lag. Crevices and boundary layers generally remain too cold to react, and result in substantial hydrocarbon and carbon monoxide emissions. Turbulence has little effect on HCCI combustion, and may be most important as a factor in determining temperature gradients and boundary layer thickness inside the cylinder. The importance of thermal gradients inside the cylinder makes it necessary to use an integrated fluid mechanics-chemical kinetics code for accurate predictions of HCCI combustion. However, the use of a fluid mechanics code with detailed chemical kinetics is too computationally intensive for today's computers.
Technical Paper

A Novel Model for Computing the Trapping Efficiency and Residual Gas Fraction Validated with an Innovative Technique for Measuring the Trapping Efficiency

2008-09-09
2008-32-0003
The paper describes a novel method for calculating the residual gas fraction and the trapping efficiency in a 2 stroke engine. Assuming one dimensional compressible flow through the inlet and exhaust ports, the method estimates the instantaneous mass flowing in and out from the combustion chamber; later the residual gas fraction and trapping efficiency are estimated combining together the perfect displacement and perfect mixing scavenging models. It is assumed that when the intake port opens, the fresh mixture is pushing out the burned charge without any mixing and after a multiple of the time needed for the largest eddy to perform one rotation, the two gasses are instantly mixed up together and expelled. The result is a very simple algorithm that does not require much computational time and is able to estimate with high level of precision the trapping efficiency and the residual gas fraction in 2 stroke engines.
Technical Paper

A Predictive Real Time NOx Model for Conventional and Partially Premixed Diesel Combustion

2006-10-16
2006-01-3329
A previously presented robust and fast diagnostic NOx model was modified into a predictive model. This was done by using simple yet physically-based models for fuel injection, ignition delay, premixed heat release rate and diffusion combustion heat release rate. The model can be used both for traditional high temperature combustion and for high-EGR low temperature combustion. It was possible to maintain a high accuracy and calculation speed of the NOx model itself. The root mean square of the relative model error is 16 % and the calculation speed is around one second on a PC. Combustion characteristics such as ignition delay, CA50 and the general shape of the heat release rate are well predicted by the combustion model. The model is aimed at real time NOx calculation and optimization in a vehicle on the road.
Technical Paper

A Real Time NOx Model for Conventional and Partially Premixed Diesel Combustion

2006-04-03
2006-01-0195
In this paper a fast NOx model is presented which can be used for engine optimization, aftertreatment control or virtual mapping. A cylinder pressure trace is required as input data. High calculation speed is obtained by using table interpolation to calculate equilibrium temperatures and species concentrations. Test data from a single-cylinder engine and from a complete six-cylinder engine have been used for calibration and validation of the model. The model produces results of good agreement with emission measurements using approximately 50 combustion product zones and a calculation time of one second per engine cycle. Different compression ratios, EGR rates, injection timing, inlet pressures etc. were used in the validation tests.
Technical Paper

A Simulation Study to Understand the Efficiency Analysis of Multiple Injectors for the Double Compression Expansion Engine (DCEE) Concept

2021-04-06
2021-01-0444
Heavy-duty vehicles face increasing demands of emission regulations. Reduced carbon-dioxide (CO2) emission targets motivate decreased fuel consumption for fossil fuel engines. Increased engine efficiency contributes to lower fuel consumption and can be achieved by lower heat transfer, friction and exhaust losses. The double compression expansion engine (DCEE) concept achieves higher efficiency, as it utilizes a split-cycle approach to increase the in-cylinder pressure and recover the normally wasted exhaust energy. However, the DCEE concept suffers heat losses from the high-pressure approach. This study utilizes up to three injectors to reduce the wall-gas temperature gradient rendering lower convective heat losses. The injector configuration consists of a standard central injector and two side-injectors placed at the rim of the bowl. An increased distance from side-injector to the wall delivered lower heat losses by centralizing hot gases in the combustion chamber.
Technical Paper

A Study of Lean Burn Pre-Chamber Concept in a Heavy Duty Engine

2019-09-09
2019-24-0107
Due to stringent emission standards, the demand for higher efficiency engines has been unprecedentedly high in recent years. Among several existing combustion modes, pre-chamber spark ignition (PCSI) emerges to be a potential candidate for high-efficiency engines. Research on the pre-chamber concept exhibit higher indicated efficiency through lean limit extension while maintaining the combustion stability. In this study, a unique pre-chamber geometry was tested in a single-cylinder heavy-duty engine at low load lean conditions. The geometry features a narrow throat, which was designed to be packaged inside a commercial diesel injector pocket. The pre-chamber was fueled with methane while the main chamber was supplied with an ethanol/air mixture.
Technical Paper

A Study of the Homogeneous Charge Compression Ignition Combustion Process by Chemiluminescence Imaging

1999-10-25
1999-01-3680
An experimental study of the Homogeneous Charge Compression Ignition (HCCI) combustion process has been conducted by using chemiluminescence imaging. The major intent was to characterize the flame structure and its transient behavior. To achieve this, time resolved images of the naturally emitted light were taken. Emitted light was studied by recording its spectral content and applying different filters to isolate species like OH and CH. Imaging was enabled by a truck-sized engine modified for optical access. An intensified digital camera was used for the imaging. Some imaging was done using a streak-camera, capable of taking eight arbitrarily spaced pictures during a single cycle, thus visualizing the progress of the combustion process. All imaging was done with similar operating conditions and a mixture of n-heptane and iso-octane was used as fuel. Some 20 crank angles before Top Dead Center (TDC), cool flames were found to exist.
Technical Paper

A Study on In-Cycle Control of NOx Using Injection Strategy with a Fast Cylinder Pressure Based Emission Model as Feedback

2013-10-14
2013-01-2603
The emission control in heavy-duty vehicles today is based on predefined injection strategies and after-treatment systems such as SCR (selective catalytic reduction) and DPF (diesel particulate filter). State-of-the-art engine control is presently based on cycle-to-cycle resolution. The introduction of the crank angle resolved pressure measurement, from a piezo-based pressure sensor, enables the possibility to control the fuel injection based on combustion feedback while the combustion is occurring. In this paper a study is presented on the possibility to control NOx (nitrogen oxides) formation with a crank angle resolved NOx estimator as feedback. The estimator and the injection control are implemented on an FPGA (Field-Programmable Gate Array) to manage the inherent time constraints. The FPGA is integrated with the rest of the engine control system for injection control and measurement.
Technical Paper

A Study on the Performance and Emissions of HCCI Oxy-Fuel Combustion in a CFR Engine with Recirculated Carbon Dioxide

2020-09-15
2020-01-2065
Stringent emission regulations and the anticipated climate change call for a paradigm shift in the design of the conventional internal combustion engines. One way to combat this problem is oxy-fuel combustion in which the combustion products are mainly water vapor and carbon dioxide. Water vapor can be easily separated by condensation and carbon dioxide is then easily captured and stored. However, many technical challenges are associated with this mode of combustion. There are many challenges facing oxy-fuel combustion before it find its way to commercial production especially for internal combustion engines. One such challenge is the relatively high temperature of the oxy-fuel combustion. A solution to this problem is the recirculation of the generated CO2 to moderate the in-cylinder temperature. Therefore, careful study of the effect of recirculating the CO2 back to combustion chamber is needed before the implementation of such a concept.
Technical Paper

An Advanced Internal Combustion Engine Concept for Low Emissions and High Efficiency from Idle to Max Load Using Gasoline Partially Premixed Combustion

2010-10-25
2010-01-2198
A Scania 13 1 engine modified for single cylinder operations was run using nine fuels in the boiling point range of gasoline, but very different octane number, together with PRF20 and MK1-diesel. The eleven fuels were tested in a load sweep between 5 and 26 bar gross IMEP at 1250 rpm and also at idle (2.5 bar IMEP, 600 rpm). The boost level was proportional to the load while the inlet temperature was held constant at 303 K. For each fuel the load sweep was terminated if the ignitibility limit was reached. A lower load limit of 15 and 10 bar gross IMEP was found with fuels having an octane number range of 93-100 and 80-89 respectively, while fuels with an octane number below 70 were able to run through the whole load range including idle. A careful selection of boost pressure and EGR in the previously specified load range allowed achieving a gross indicated efficiency between 52 and 55% while NOx ranged between 0.1 and 0.5 g/kWh.
Technical Paper

An Experimental Investigation of a Multi-Cylinder Engine with Gasoline-Like Fuel towards a High Engine Efficiency

2016-04-05
2016-01-0763
Partially Premixed Combustion (PPC) is a promising combustion concept with high thermodynamic efficiency and low emission level, and also with minimal modification of standard engine hardware. To use PPC in a production oriented engine, the optimal intake charge conditions for PPC should be included in the analysis. The experiments in this paper investigated and confirmed that the optimal intake conditions of net indicated efficiency for PPC are EGR between 50% and 55% as possible and the lambda close to 1.4. Heat-transfer energy and exhaust gas waste-energy contribute to the majority of the energy loss in the engine. The low EGR region has high heat-transfer and low exhaust gas enthalpy-waste, while the high EGR region has low heat-transfer and high exhaust gas waste-enthalpy. The optimal EGR condition is around 50% where the smallest energy loss is found as a trade-off between heat transfer and exhaust-gas enthalpy-waste.
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