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Technical Paper

A Comparative Study of Knock Formation in Gasoline and Methanol Combustion Using a Multiple Spark Ignition Approach: An Optical Investigation

2024-04-09
2024-01-2105
Engine knock is a major challenge that limits the achievement of higher engine efficiency by increasing the compression ratio of the engine. To address this issue, using a higher octane number fuel can be a potential solution to reduce or eliminate the propensity for knock and so obtain better engine performance. Methanol, a promising alternative fuel, can be produced from conventional and non-conventional energy resources, which can help reduce pollutant emissions. Methanol has a higher octane number than typically gasolines, which makes it a viable option for reducing knock intensity. This study compared the combustion characteristics of gasoline and methanol fuels in an optical spark-ignition engine using multiple spark plugs. The experiment was carried out on a single-cylinder four-stroke optical engine. The researchers used a customized metal liner with four circumferential spark plugs to generate multiple flame kernels inside the combustion chamber.
Technical Paper

A Random Forest Algorithmic Approach to Predicting Particulate Emissions from a Highly Boosted GDI Engine

2021-09-05
2021-24-0076
Particulate emissions from gasoline direct injection (GDI) engines continue to be a topic of substantial research interest. Forthcoming regulation both in the USA and the EU will further reduce their emission and drive innovation. Substantial research effort is spent undertaking experiments to understand, characterize, and research particle number (PN) emissions from engines and vehicles. Recent advances in computing power, data storage, and understanding of artificial intelligence algorithms now mean that these are becoming an important tool in engine research. In this work a random forest (RF) algorithm is used for the prediction of PN emissions from a highly boosted (up to 32 bar BMEP) GDI engine. Particle size, concentration, and the accumulation mode geometric standard deviation (GSD) are all predicted by the model. The results are analysed and an in depth study on parameter importance is carried out.
Technical Paper

Analysis of a Supercharged Gas Turbine Engine Concept and Preliminary Investigation of a Version Using Argon as the Working Fluid

2022-03-29
2022-01-0595
The paper presents results from a study into the potential of a complex cycle gas turbine engine, originally investigated by the Ford Motor Company for truck applications in the 1960s, and updated to gauge the possible improvements by raising the efficiencies of its constituent components from the values used in period to more modern levels. To perform this investigation, firstly a spreadsheet model was constructed and the data that Ford made available in the open literature were used to validate it. The methodology used in the model was to balance the power consumed by the compressors (and the auxiliaries where applicable) with that produced by their driving turbines, and to match the thermal power in the heat exchangers with the data provided. Using the quoted lower heating value of the diesel fuel originally used, this approach led to an accuracy in the match of brake specific fuel consumption (in terms of g/kWh) to three places of decimals.
Technical Paper

Comparing Unburned Fuel Emission from a Pre-chamber Engine Operating on Alcohol Fuels using FID and FTIR Analyzers

2022-08-30
2022-01-1094
Typical automotive emission testing systems usually employ Flame Ionization Detection (FID) analyzers to measure unburned fuel species in the exhaust, but the technique is not suitable for engines operating on alcohol fuels. The FID method is not sensitive to measuring unburned alcohol fuels due to the presence of oxygen bonds in the fuel molecule. Other techniques, such as Fourier Transform Infrared (FTIR), can provide accurate unburned fuel measurements with alcohol fuel. However, these techniques are expensive and are less accessible compared to FID analyzers. In this study, the unburned fuel emissions from the engine exhaust were measured simultaneously with FID and FTIR analyzers, with the engine operating on pure alcohols, which are methanol, ethanol, and n-butanol. While most previous work focuses on stoichiometric air-fuel mixtures, a wide range of lean operating conditions between global-λ 1.6 to 2.8 will be tested in this study.
Technical Paper

Drive Cycle Analysis of Load Control Strategies for Methanol Fuelled ICE Vehicle

2012-09-10
2012-01-1606
The use of methanol as spark-ignition engine fuel can help to increase energy security and offers the prospect of carbon neutral transport. Methanol's properties enable considerable improvements in engine performance, efficiency and CO2 emissions compared to gasoline operation. SAE paper 2012-01-1283 showed that both flex-fuel and dedicated methanol engines can benefit from an operating strategy employing exhaust gas recirculation (EGR) to control the load while leaving the throttle wide open (WOT). Compared to throttled stoichiometric operation, this reduces pumping work, cooling losses, dissociation and engine-out NOx. The current paper presents follow-up work to determine to what extent these advantages still stand over an entire drive cycle. The average vehicle efficiency, overall CO2 and NOx emissions from a flexible fuel vehicle completing a drive cycle on gasoline and methanol were evaluated.
Technical Paper

Freevalve: A Comparative GWP Life Cycle Assessment of E-fuel Fully Variable Valvetrain-equipped Hybrid Electric Vehicles and Battery Electric Vehicles

2023-04-11
2023-01-0555
Throughout its history, the internal combustion engine has been continuously scrutinized to achieve strict legislative emission targets. With the dawn of renewable fuels fast approaching, most Internal Combustion Engine (ICE) equipped hybrid electric vehicles (HEVs) face difficulty in adjusting their precise control strategies to new fuels. This is partly due to constrained limitations associated with camshaft-induced design-point air induction limitations. Freevalve is a fully variable valvetrain technology enabling independent control of valve lifts, durations, and timings. Additionally, the added degrees-of-freedom enable the capability to shut-off individual engine valves, optimizing combustion performance and stability through specific speed ranges. By design, it minimizes the existing breathing-related constraints that are currently hindering the extraction of the higher efficiency potential of ICEs.
Technical Paper

Freevalve: Control and Optimization of Fully Variable Valvetrain-Enabled Combustion Strategies for High Performance Engines

2022-08-30
2022-01-1066
With ever stricter legislative requirements for CO2 and other exhaust emissions, significant efforts by OEMs have launched a number of different technological strategies to meet these challenges such as Battery Electric Vehicles (BEVs). However, a multiple technology approach is needed to deliver a broad portfolio of products as battery costs and supply constraints are considerable concerns hindering mass uptake of BEVs. Therefore, further investment in Internal Combustion (IC) engine technologies to meet these targets are being considered, such as lean burn gasoline technologies alongside other high efficiency concepts such as dedicated hybrid engines. Hence, it becomes of sound reason to further embrace diversity and develop complementary technologies to assist in the transition to the next generation hybrid powertrain. One such approach is to provide increased valvetrain flexibility to afford new degrees of freedom in engine operating strategies.
Journal Article

Further Investigations into the Benefits and Challenges of Eliminating Port Overlap in Wankel Rotary Engines

2021-04-06
2021-01-0638
In a previous study it was shown that a production vehicle employing a Wankel rotary engine, the Mazda RX-8, was easily capable of meeting much more modern hydrocarbon emissions than it had been certified for. It was contended that this was mainly due to its provision of zero port overlap through its adoption of side intake and exhaust ports. In that earlier work a preliminary investigation was conducted to gauge the impact of adopting a zero overlap approach in a peripherally-ported Wankel engine, with a significant reduction in performance and fuel economy being found. The present work builds on those initial studies by taking the engine from the vehicle and testing it on an engine dynamometer. The results show that the best fuel consumption of the engine is entirely in line with that of several proposed dedicated range extender engines, supporting the contention that the Wankel engine is an excellent candidate for that role.
Technical Paper

GEM Ternary Blends: Removing the Biomass Limit by using Iso-Stoichiometric Mixtures of Gasoline, Ethanol and Methanol

2011-09-11
2011-24-0113
The paper presents the concept of ternary blends of gasoline, ethanol and methanol in which the stoichiometric air-fuel ratio (AFR) is controlled to be 9.7:1, the same as that of conventional ‘E85’ alcohol-based fuel. This makes them iso-stoichiometric. Such blends are termed ‘GEM’ after the first initial of the three components. Calculated data is presented showing how the volumetric energy density relationship between the three components in these blends changes as the stoichiometric AFR is held constant but ethanol content is varied. From this data it is contended that such GEM blends can be ‘drop-in’ alternatives to E85, because when an engine is operated on any of these blends the pulse widths of the fuel injectors would not change significantly, and so there will be no impact on the on-board diagnostics from the use of such blends in existing E85/gasoline flex-fuel vehicles.
Journal Article

Initial Investigations into the Benefits and Challenges of Eliminating Port Overlap in Wankel Rotary Engines

2020-04-14
2020-01-0280
The Wankel rotary engine historically found limited success in automotive applications due in part to poor combustion efficiency and challenges around emissions. This is despite its significant advantages in terms of power density, compactness, vibrationless operation, and reduced parts count in relation to the 4-stroke reciprocating engine, which is now-dominant in the automotive market. A large part of the reason for the poor fuel economy and high hydrocarbon emissions of the Wankel engine is that there is a very significant amount of overlap when the ports are opened and/or closed by the rotor apices (so-called peripheral ports). This paper investigates the benefits of zero overlap from a production engine with this characteristic and the effect of configuring a peripherally-ported Wankel engine in such a manner.
Technical Paper

Investigation into Various Strategies to Achieve Stable Ammonia Combustion in a Spark-Ignition Engine

2023-08-28
2023-24-0040
Ammonia (NH3) is a carbon-free fuel, which could partially or completely eliminate hydrocarbon (HC) fuel demand. Using ammonia directly as a fuel has some challenges due to its low burning speed and low flammability range, which generates unstable combustion inside the combustion chamber. This study investigated the effect of two different compression ratios (CRs) of 10.5 and 12.5 on the performance of ammonia combustion by using a conventional single spark-ignition (SI) approach. It was found that at a lower CR of 10.5, the combustion was unstable even at advanced spark timing (ST) due to poor combustion characteristics of ammonia. However, increasing the CR to 12.5 improved the engine performance significantly with lower cyclic variations. In addition, this research work also observed the effect of multiple spark ignition strategies on pure ammonia combustion and compared it with the conventional SI approach for the same operating conditions.
Technical Paper

Investigation of Naphtha-Type Biofuel from a Novel Refinery Process

2022-03-29
2022-01-0752
In order to reduce the carbon footprint of the Internal Combustion Engine (ICE), biofuels have been in use for a number of years. One of the problems with first-generation (1G) biofuels however is their competition with food production. In search of second-generation (2G) biofuels, that are not in competition with food agriculture, a novel biorefinery process has been developed to produce biofuel from woody biomass sources. This novel technique, part of the Belgian federal government funded Ad-Libio project, uses a catalytic process that operates at low temperature and is able to convert 2G feedstock into a stable light naphtha. The bulk of the yield consists out of hydrocarbons containing five to six carbon atoms, along with a fraction of oxygenates and aromatics. The oxygen content and the aromaticity of the hydrocarbons can be varied, both of which have a significant influence on the fuel’s combustion and emission characteristics when used in Internal Combustion Engines.
Technical Paper

Investigations into Steady-State and Stop-Start Emissions in a Wankel Rotary Engine with a Novel Rotor Cooling Arrangement

2021-09-05
2021-24-0097
The present work investigates a means of controlling engine hydrocarbon startup and shutdown emissions in a Wankel engine which uses a novel rotor cooling method. Mechanically the engine employs a self-pressurizing air-cooled rotor system (SPARCS) configured to provide improved cooling versus a simple air-cooled rotor arrangement. The novelty of the SPARCS system is that it uses the fact that blowby past the sealing grid is inevitable in a Wankel engine as a means of increasing the density of the medium used for cooling the rotor. Unfortunately, the design also means that when the engine is shutdown, due to the overpressure within the engine core and the fact that fuel vapour and lubricating oil are to be found within it, unburned hydrocarbons can leak into the combustion chambers, and thence to the atmosphere via either or both of the intake and exhaust ports.
Technical Paper

Investigations into the Effects of Spark Plug Location on Knock Initiation by using Multiple Pressure Transducers

2021-09-21
2021-01-1159
Despite a long history of development, modern spark-ignition (SI) engines are still restricted in obtaining higher thermal efficiency and better performance by knock. Knocking combustion is an abnormal combustion phenomenon caused by the autoignition of unburned air-fuel mixture ahead of the propagating flame front. This work describes investigations into the significance of spark plug location (with respect to inlet and exhaust valve position) on the knock formation mechanism. To facilitate the investigation, four spark plugs were installed in a specialized liner at four equispaced distinct locations to propagate flames from those locations, which provoked a distinct flame propagation from each and thus individual autoignition profiles. Six pressure transducers were arranged to precisely record the pressure oscillations, knock intensities, and combustion characteristics.
Journal Article

Jet Characteristics of a Narrow Throat Pre-Chamber and Influence on the Main-Chamber Combustion

2022-08-30
2022-01-1006
Lean combustion is one of the most applied methods to increase engine efficiency and maintain a good trade-off with engine emissions. The pre-chamber combustion (PCC) is one of the most promising combustion concepts to extend the lean operating limits of the engine. The Narrow throat pre-chamber has shown better lean limit extension compared to other ignition sources. The pre-chamber jets and the main-chamber combustion were studied in a Heavy-Duty optical engine using methane fuel. The tested conditions covered global excess air ratios (λ), between 1.9 to 2.3. The combustion process was recorded using three collection systems: (a) Natural Flame Luminosity (NFL) with a temporal resolution of 0.1 CAD; (b) OH* Chemiluminescence, and (c) CH* Chemiluminescence with a temporal resolution of 0.2 CAD for both. The propagating velocity of the reacting jets was studied using Combustion Image Velocimetry (CIV) based on bottom view images of the main chamber.
Technical Paper

Multiple Spark Ignition Approach to Burn Ammonia in a Spark-Ignition Engine: An Optical Study

2023-04-11
2023-01-0258
The future of the internal combustion (IC) engine relies on carbon-free fuels to mitigate climate change. Ammonia (NH3) is a promising carbon-free fuel, which can be used as an energy carrier for hydrogen (H2) and directly as a combustible fuel inside the engines. However, burning pure ammonia fuel is difficult due to its low flammability, burning velocity, and consequently large cycle-to-cycle variation. This study used a multiple-spark-plug approach to burn pure ammonia gas with reduced combustion duration and higher engine power output. The natural flame luminosity (NFL) imaging method was used to capture the multiple flames initiated by various ignition sites. In order to perform the experiment a customized liner having four spark plugs installed at equal spacing to each other, and to compare the results with conventional spark-ignition (SI) conditions, one spark plug was mounted at the center of the cylinder head.
Journal Article

Observations on the Measurement and Performance Impact of Catalyzed vs. Non Catalyzed EGR on a Heavily Downsized DISI Engine

2014-04-01
2014-01-1196
Increasingly stringent regulations and rising fuel costs require that automotive manufacturers reduce their fleet CO2 emissions. Gasoline engine downsizing is one such technology at the forefront of improvements in fuel economy. As engine downsizing becomes more aggressive, normal engine operating points are moving into higher load regions, typically requiring over-fuelling to maintain exhaust gas temperatures within component protection limits and retarded ignition timings in order to mitigate knock and pre-ignition events. These two mechanisms are counterproductive, since the retarded ignition timing delays combustion, in turn raising exhaust gas temperature. A key process being used to inhibit the occurrence of these knock and pre-ignition phenomena is cooled exhaust gas recirculation (EGR). Cooled EGR lowers temperatures during the combustion process, reducing the possibility of knock, and can thus reduce or eliminate the need for over-fuelling.
Journal Article

Octane Appetite: The Relevance of a Lower Limit to the MON Specification in a Downsized, Highly Boosted DISI Engine

2014-10-13
2014-01-2718
Market demand for high performance gasoline vehicles and increasingly strict government emissions regulations are driving the development of highly downsized, boosted direct injection engines. The in-cylinder temperatures and pressures of these emerging technologies tend to no longer adhere to the test conditions defining the RON and MON octane rating scales. This divergence between fuel knock rating methods and fuel performance in modern engines has previously led to the development of an engine and operating condition dependent scaling factor, K, which allows for extrapolation of RON and MON values. Downsized, boosted DISI engines have been generally shown to have negative K-values when knock limited, indicating a preference for fuels of higher sensitivity and challenging the relevance of a lower limit to the MON specification.
Technical Paper

On the Application of Joule-Cycle-Based Waste Heat Recovery to Heavy-Duty Vehicles

2024-04-09
2024-01-2589
Internal combustion engines are becoming ever more efficient as mankind seeks to mitigate the effects of climate change while still maintaining the benefits that a mechanized society has brought to the global economy. As peak values, mass production spark-ignition engines can now achieve approximately 40% brake thermal efficiency and heavy-duty truck compression-ignition engines can approach 50%. While commendable, the unfortunate truth is that the remainder gets emitted as waste heat and is sent to the atmosphere to no useful purpose. Clearly, if one could recover some of this waste heat for beneficial use then this is likely to become important as new means of mitigating fossil CO2 emissions are demanded. A previous study by the authors has identified that the closed Joule cycle (or complications of it beginning to approximate the closed Ericsson cycle) could reasonably be developed to provide a practical means of recovering exhaust heat when applied to a large ship engine.
Technical Paper

Preheated Liquid Fuel Injection Concept for Lean Pre-chamber Combustion

2023-04-11
2023-01-0259
The pre-chamber combustion (PCC) concept is a proven lean or diluted combustion technique for internal combustion engines with benefits in engine efficiency and reduced NOx emissions. The engine lean operation limit can be extended by supplying auxiliary fuel into the pre-chamber and thereby, achieving mixture stratification inside the pre-chamber over the main chamber. Introducing liquid fuels into the pre-chambers is challenging owing to the small form factor of the pre-chamber. With a conventional injector, the fuel penetrates in liquid form and impinges on the pre-chamber walls, which leads to increased unburned hydrocarbon emissions from the pre-chamber. In this study, a prototype liquid fuel injector is introduced which preheats the fuel within a heated chamber fitted with an electrical heating element before injecting an effervescently atomized spray into the pre-chamber.
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