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This study aims to improve the dual fuel combustion for low/zero carbon fuels. Seven cases were tested in a single cylinder optical engine and their ignition and combustion characteristics are compared. The baseline case is the conventional diesel combustion. Four cases are diesel-gas (compressed natural gas) dual-fuel combustion operations, and two cases are diesel-hythane combustion. The diesel fuel injection process was visualized by a high-speed copper vapour laser. The combustion processes were recorded with a high-speed camera at 10000 Hz with an engine speed of 1200 rpm. The high-speed recordings for each case included 22 engine cycles and were postprocessed to create one spatial overlapped average combustion image. The average combustion cycle images were then further thresholded and these images were then used in a new method to analyze the cycle-to-cycle variation in a dimensionless, for all cases comparable value.

Natural Gas (NG) is currently a cost effective substitute for diesel fuel in the Heavy-Duty (HD) diesel transportation sector. Dual-Fuel engines substitute NG in place of diesel for decreased NOx and soot emissions, but suffer from high engine-out methane (CH4) emissions. Premixed Dual-Fuel Combustion (PDFC) is one method of decreasing methane emissions and simultaneously improving engine efficiency while maintaining low NOx and soot levels. PDFC utilizes an early diesel injection to adjust the flammability of the premixed charge, promoting more uniform burning of methane. Engine experiments were carried out using a NG and diesel HD single cylinder research engine. Key speeds and loads were explored in order to determine where PDFC is effective at reducing engine-out methane emissions over Conventional Dual-Fuel which uses a single diesel injection for ignition.

The use of two different fuels to control the in-cylinder charge reactivity of compression ignition engines has been shown as an effective way to achieve low levels of nitrogen oxides (NOx) and soot emissions. The port fuel injection of ethanol on a common rail, direct injected diesel engine increases this reactivity gradient. The objective of this study is to experimentally characterize the controllability, performance, and emissions of ethanol-diesel dual-fuel combustion in a single cylinder heavy-duty engine. Three different diesel injection strategies were investigated: a late split, an early split, and an early single injection. The experiments were performed at low load, where the fuel conversion efficiency is typically reduced due to incomplete combustion. Ethanol substitution ratios varied from 44-80% on an energy input basis.

Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Most research on CAI/HCCI combustion operations have been carried out in 4-stroke gasoline engines, despite it was originally employed to improve the part-load combustion and emission in the two-stroke gasoline engine. However, conventional ported two-stroke engines suffer from durability and high emissions. In order to take advantage of the high power density of the two-stroke cycle operation and avoid the difficulties of the ported engine, systematic research and development works have been carried out on the two-stroke cycle operation in a 4-valves gasoline engine. CAI combustion was achieved over a large range of operating conditions when the relative air/fuel ratio (lambda) was kept at one as measured by an exhaust lambda sensor.

Homogeneous charge compression ignition (HCCI) technology is promising to reduce engine exhaust emissions and fuel consumption. However, it is still confronted with the problem of its narrow operation range that covers only the light and medium loads. Therefore, to expand the operation range of HCCI, mode switching between HCCI combustion and transition SI combustion is necessary, which may bring additional problems to be resolved, including load fluctuation and increasing the complexity of control strategy, etc. In this paper, a continuously adjustable load strategy is proposed for gasoline engines. With the application of the strategy, engine load can be adjusted continuously by the in-cylinder residual gas fraction in the whole operation range. In this research, hybrid combustion is employed to bridge the gaps between HCCI and traditional SI and thus realize smooth transition between different load points.

A fuel stratification concept has been developed in a three-valve twin-spark spark ignition engine. This concept requires that two fuels or fuel components of different octane numbers (ON) be introduced into the cylinder separately through two independent inlet ports. They are then stratified into two regions laterally by a strong tumbling flow and ignited by the spark plug located in each region. This engine can operate in the traditional stratified lean-burn mode at part loads to obtain a good part-load fuel economy as long as one fuel is supplied. At high loads, an improved fuel economy might also be obtained by igniting the low ON fuel first and leaving the high ON fuel in the end gas region to resist knock. This paper gives a detailed description of developing the fuel stratification concept, including optimization of in-cylinder flow, mixture and combustion.

The pursuit of flexibility is a recurring theme in engine design and development. Engines that are able to switch between the two-stroke operating cycle and four-stroke operation promise a great leap in flexibility. Such 2S-4S engines could then continuously select the optimum operating mode - including HCCI/CAI combustion - for fuel efficiency, emissions or specific output. With recent developments in valvetrain technology, advanced boosting devices, direct fuel injection and engine control, the 2S-4S engine is an increasingly real prospect. The authors have undertaken a comprehensive feasibility study for 2S-4S gasoline engines. This study has encompassed concept and detailed design, design analysis, one-dimensional gas dynamics simulation, three-dimensional computational fluid dynamics, and vehicle simulation. The resulting 2/4SIGHT concept engine is a 1.04 l in-line three-cylinder engine producing 230 Nm and 85 kW.

Modern heavy duty diesel engines can well extend the goal of 50% brake thermal efficiency by utilizing waste heat recovery (WHR) technologies. The effect of an ORC WHR system on engine brake specific fuel consumption (bsfc) is a compromise between the fuel penalty due to the higher exhaust backpressure and the additional power from the WHR system that is not attributed to fuel consumption. This work focuses on the fuel efficiency benefits of installing an ORC WHR system on a heavy duty diesel engine. A six cylinder, 7.25ℓ heavy duty diesel engine is employed to experimentally explore the effect of backpressure on fuel consumption. A zero-dimensional, detailed physical ORC model is utilized to predict ORC performance under design and off-design conditions.

Internal combustion engines are subjected to part-load operation more than in full load during a typical vehicle driving cycle. The problem with the Spark Ignition (SI) engine is its inherent low part-load efficiency. This problem arises due to the pumping loses that occur when the throttle closes or partially opens. One way of decreasing the pumping losses is to operate the engine lean or by adding residual gases. It is not possible to operate the engine unthrottled at very low loads due to misfire. However, the load can also be controlled by changing the intake valve closing timing - either early or late intake valve closing. Both strategies reduce the pumping loses and hence increase the efficiency. However the early intake valve closure (EIVC) can be used as mode transition from SI to CAI combustion.

The reduction in nitrogen oxides (NOx) emissions from heavy-duty diesel engines requires the development of more advanced combustion and control technologies to minimize the total cost of ownership (TCO), which includes both the diesel fuel consumption and the aqueous urea solution used in the selective catalytic reduction (SCR) aftertreatment system. This drives an increased need for highly efficient and clean internal combustion engines. One promising combustion strategy that can curb NOx emissions with a low fuel consumption penalty is to simultaneously reduce the in-cylinder gas temperature and pressure. This can be achieved with Miller cycle and by lowering the in-cylinder oxygen concentration via exhaust gas recirculation (EGR). The combination of Miller cycle and EGR can enable a low TCO by minimizing both the diesel fuel and urea consumptions.

A fuel fractionating system is designed and commissioned to separate standard gasoline fuel into two components by evaporation. The system is installed on a Ricardo E6 single cylinder research engine for testing purposes. Laboratory tests are carried out to determine the Research Octane Number (RON) and Motoring Octane Number (MON) of both fuel fractions. Further tests are carried out to characterize Spark-Ignition (SI) and Controlled Auto-Ignition (CAI) combustion under borderline knock conditions, and these are related to results from some primary reference fuels. SI results indicate that an increase in compression ratio of up to 1.0 may be achieved, along with better charge ignitability if this system is used with a stratified charge combustion regime. CAI results show that the two fuels exhibit similar knock-resistances over a range of operating conditions.

As the emission regulations for internal combustion engines are becoming increasingly stringent, different solutions have been researched and developed, such as dual injection systems (combined port and direct fuel injection), split injection strategies (single and multiple direct fuel injection) and different intake air devices to generate an intense in-cylinder air motion. The aim of these systems is to improve the in-cylinder mixture preparation (in terms of homogeneity and temperature) and therefore enhance the combustion, which ultimately increases thermal efficiency and fuel economy while lowering the emissions. This paper describes the effects of dual injection systems on combustion, efficiency and emissions of a downsized single cylinder gasoline direct injection spark ignited (DISI) engine. A set of experiments has been conducted with combined port fuel and late direct fuel injection strategy in order to improve the combustion process.

An experimental study has been carried out on the multiple fuel injection process and its effect on the mixing and combustion in a single cylinder diesel engine with optical access. The engine is equipped with a production type cylinder head and a high pressure common rail fuel system which comprises a directly driven high pressure fuel pump and a control system capable of 8 injections per stroke. The single cylinder optical engine could be operated lubrication-free for up to 5 minutes due to the application of special coating on the piston liner and careful design of the piston and extended cylinder block. The in-cylinder spray and combustion were visualized at 10,000 fps by a high-speed colour video camera and a copper vapour laser. The high-speed video recordings and in-cylinder pressure and heat release analysis for up to four fuel injections will be presented and discussed.

This research was focused on the effect of pre-chamber ignition and compared the knock limit of normal spark ignition in the main chamber and pre-chamber jet ignition combustion in a spark ignition gasoline engine. Experiments were conducted in a single-cylinder engine with optical access. Engine was operated with stoichiometric air/fuel mixtures at 1200 rev/min and different inlet pressures of 1, 1.2, and 1.4 bar. No auxiliary fuel was injected into the pre-chamber when jet-ignition mode was used. The results show that significant knock limit extension can be realized with use of a pre-chamber ignition unit. The main differences in engine performance, heat release and combustion, knock resistance and flame propagation were compared between the pre-chamber ignition and conventional spark ignition in the main chamber by in-cylinder pressure measurements and high-speed flame chemiluminescence imaging.

This work was concerned with study of lubricant introduced directly into the combustion chamber and its effect on pre-ignition and combustion in an optically accessed single-cylinder spark ignition engine. The research engine had been designed to incorporate full bore overhead optical access capable of withstanding peak in-cylinder pressures of up to 150bar. An experiment was designed where a fully formulated synthetic lubricant was deliberately introduced through a specially modified direct fuel injector to target the exhaust area of the bore. Optical imaging was performed via natural light emission, with the events recorded at 6000 frames per second. Two port injected fuels were evaluated including a baseline commercial grade gasoline and low octane gasoline/n-heptane blend. The images revealed the location of deflagration sites consistently initiating from the lubricant itself.

Engine downsizing is one of the most effective means to improve the fuel economy of spark ignition (SI) gasoline engines because of lower pumping and friction losses. However, the occurrence of knocking combustion or even low-speed pre-ignition at high loads is a severe problem. One solution to significantly increase the upper load range of a 4-stroke gasoline engine is to use 2-stroke cycle due to the double firing frequency at the same engine speed. It was found that a 0.7 L two-cylinder 2-stroke poppet valve gasoline engine equipped with a two-stage serial boosting system, comprising a supercharger and a downstream turbocharger, could replace a 1.6 L naturally aspirated 4-stroke gasoline engine in our previous research, but its fuel economy was close to that of the 4-stroke engine at upper loads due to knocking combustion.

An experimental study has been carried out with the end goal of minimizing engine-out methane emissions with Premixed Micro Pilot Combustion (PMPC) in a natural gas-diesel Dual-Fuel™ engine. The test engine used is a heavy-duty single cylinder engine with high pressure common rail diesel injection as well as port fuel injection of natural gas. Multiple variables were examined, including injection timings, exhaust gas recirculation (EGR) percentages, and rail pressure for diesel, conventional Dual-Fuel, and PMPC Dual-Fuel combustion modes. The responses investigated were pressure rise rate, engine-out emissions, heat release and indicated specific fuel consumption. PMPC reduces methane slip when compared to conventional Dual-Fuel and improves emissions and fuel efficiency at the expense of higher cylinder pressure.

Poppet-valve two-stroke gasoline engines can increase the specific power of their four-stroke counterparts with the same displacement and hence decrease fuel consumption. However, knock may occur at high loads. Therefore, the combustion with stratified lean mixture was proposed to decrease knock tendency and improve combustion stability in a poppet-valve two-stroke direct injection gasoline engine. The effect of intake pressure and split injection on fuel distribution, combustion and knock intensity in lean mixture conditions at high loads was simulated with a three-dimensional computational fluid dynamic software. Simulation results show that with the increase of intake pressure, the average fuel-air equivalent ratio in the cylinder decreases when the second injection ratio was fixed at 70% at a given amount of fuel in a cycle.

Engine downsizing can effectively improve the fuel economy of spark ignition (SI) gasoline engines, but extreme downsizing is limited by knocking combustion and low-speed pre-ignition at higher loads. A 2-stroke SI engine can produce higher upper load compared to its naturally aspirated 4-stroke counterpart with the same displacement due to the double firing frequency at the same engine speed. To determine the potential of a downsized two-cylinder 2-stroke poppet valve SI gasoline engine with 0.7 L displacement in place of a naturally aspirated 1.6 L gasoline (NA4SG) engine, one-dimensional models for the 2-stroke gasoline engine with a single turbocharger and a two-stage supercharger-turbocharger boosting system were set up and validated by experimental results.

Regulations have been established for the monitoring and reporting of greenhouse gas (GHG) emissions and fuel consumption from the transport sector. Low carbon fuels combined with new powertrain technologies have the potential to provide significant reductions in GHG emissions while decreasing the dependence on fossil fuel. In this study, a lean-burn ethanol-diesel dual-fuel combustion strategy has been used as means to improve upon the efficiency and emissions of a conventional diesel engine. Experiments have been performed on a 2.0 dm3 single cylinder heavy-duty engine equipped with port fuel injection of ethanol and a high-pressure common rail diesel injection system. Exhaust emissions and fuel consumption have been measured at a constant engine speed of 1200 rpm and various steady-state loads between 0.3 and 2.4 MPa net indicated mean effective pressure (IMEP).