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8000 psi Hydraulic Systems: Experience and Test Results

2004-03-18
HISTORICAL
AIR4002
Shortly after World War II, as aircraft became more sophisticated and power-assist, flight-control functions became a requirement, hydraulic system operating pressures rose from the 1000 psi level to the 3000 psi level found on most aircraft today. Since then, 4000 psi systems have been developed for the U.S. Air Force XB-70 and B-1 bombers and a number of European aircraft including the tornado multirole combat aircraft and the Concorde supersonic transport. The V-22 Osprey incorporates a 5000 psi hydraulic system. The power levels of military aircraft hydraulic systems have continued to rise. This is primarily due to higher aerodynamic loading, combined with the increased hydraulic functions and operations of each new aircraft. At the same time, aircraft structures and wings have been getting smaller and thinner as mission requirements expand. Thus, internal physical space available for plumbing and components continues to decrease.
Standard

8000 psi Hydraulic Systems: Experience and Test Results

2012-11-15
CURRENT
AIR4002A
Shortly after World War II, as aircraft became more sophisticated and power-assist, flight-control functions became a requirement, hydraulic system operating pressures rose from the 1000 psi level to the 3000 psi level found on most aircraft today. Since then, 4000 psi systems have been developed for the U.S. Air Force XB-70 and B-1 bombers and a number of European aircraft including the tornado multirole combat aircraft and the Concorde supersonic transport. The V-22 Osprey incorporates a 5000 psi hydraulic system. The power levels of military aircraft hydraulic systems have continued to rise. This is primarily due to higher aerodynamic loading, combined with the increased hydraulic functions and operations of each new aircraft. At the same time, aircraft structures and wings have been getting smaller and thinner as mission requirements expand. Thus, internal physical space available for plumbing and components continues to decrease.
Standard

A Guide for the Selection of Quick-Disconnect Couplings for Aerospace Fluid Systems

2013-01-02
HISTORICAL
AIR1047D
The factors involved in the selection of a quick-disconnect are grouped into the following classifications for the purpose of discussion: a Functional considerations. b Weight considerations. c Environmental performance factors. d End fitting types. e Additional considerations. A quick-disconnect coupling as used in this AIR is one that can be rapidly and repetitively connected and disconnected without excessive fluid loss. The relative importance of the design factors depends upon the fluid medium of the particular system in which quick-disconnect is to be used. The effect of the fluid media on each factor is discussed in this report where applicable.
Standard

A Methodology for Quantifying the Performance of an Engine Monitoring System

2017-10-13
HISTORICAL
AIR4985
The purpose of this SAE Aerospace Information Report (AIR) is to present a quantitative approach for evaluating the performance and capabilities of an Engine Monitoring System (EMS). The value of such a methodology is in providing a systematic means to accomplish the following: 1 Determine the impact of an EMS on key engine supportability indices such as Fault Detection Rate, Fault Isolation Rate, Mean Time to Diagnose, In-flight Shutdowns (IFSD), Mission Aborts, and Unscheduled Engine Removals (UERs). 2 Facilitate trade studies during the design process in order to compare performance versus cost for various EMS design strategies, and 3 Define a “common language” for specifying EMS requirements and the design features of an EMS in order to reduce ambiguity and, therefore, enhance consistency between specification and implementation.
Standard

A Review of Literature on the Relationship Between Gas Turbine Engine Lubricants and Aircraft Cabin Air Quality

2016-09-12
CURRENT
AIR5784
There has been a recent upsurge in interest from the media concerning the quality of the environment within aircraft cabins and cockpits especially in the commercial world1-4. This has included (although by no means been limited to) the air quality, with particular reference to the alleged effects of contamination from the aircraft turbine lubricant. Possible exposure to ‘organophosphates’ (OPs) from the oil has raised special concerns from cabin crew. Such is the concern that government organisations around the world, including Australia, USA and UK, have set up committees to investigate the cabin air quality issue. Concern was also voiced in the aviation lubricants world at the way in which OP additives in turbine lubricants were being blamed in some reports for the symptoms being experienced by air crew and passengers. SAE Committee E-34 therefore decided that it should gather as much available information on the subject as possible.
Standard

A Review of Literature on the Relationship Between Gas Turbine Engine Lubricants and Aircraft Cabin Air Quality

2021-03-25
WIP
AIR5784A
There has been a recent upsurge in interest from the media concerning the quality of the environment within aircraft cabins and cockpits especially in the commercial world. This has included (although by no means been limited to) the air quality, with particular reference to the alleged effects of contamination from the aircraft turbine lubricant. Possible exposure to 'organophosphates' (OPs) from the oil has raised special concerns from cabin crew. Such is the concern that government organisations around the world, including Australia, USA and UK, have set up committees to investigate the cabin air quality issue. Concern was also voiced in the aviation lubricants world at the way in which OP additives in turbine lubricants were being blamed in some reports for the symptoms being experienced by air crew and passengers. SAE Committee E-34 therefore decided that it should gather as much available information on the subject as possible.
Standard

AEROSPACE - DYNAMIC TEST METHOD FOR DETERMINING THE RELATIVE DEGREE OF CLEANLINESS OF THE DOWNSTREAM SIDE OF FILTER ELEMENTS

1996-05-01
HISTORICAL
ARP599B
This SAE Aerospace Recommended Practice (ARP) describes a procedure for determining the insoluble contamination level of the downstream side of filter elements. Results of this procedure represent the particulate released from the tested filter element under the prevailing conditions of the test. The results may be used for comparative evaluation of the effectiveness of various cleaning methods or the cleanliness of elements after cleaning or as received from manufacturers.
Standard

AEROSPACE - HYDRAULIC SYSTEM FLUID CONTAMINATION - LOCATION OF SAMPLING POINTS

1989-10-01
HISTORICAL
ARP4268
The scope of this Aerospace Recommended Practice (ARP) covers where, when, and how often to sample hydraulic system fluid on aerospace vehicles for particulate contamination measurements. The measurement of hydraulic fluid particulate contamination is of concern to the aerospace community because of the critical importance of hydraulic equipment reliability. Contamination is always present in the system fluid, even in new unused fluid. Contamination must be below a level that will not adversely affect system operation. This ARP draws from aerospace industry experience and practice to establish criteria for fluid contamination sampling recommendations in aerospace vehicle hydraulic systems. Fluid samples can then be subjected to measurement of particulate contamination and of other harmful contaminants such as chlorinated solvents and water.
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