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Icing is a major hazard for aviation safety. Over the last decades an additional risk has been identified when flying in clouds with high concentrations of ice-crystals where ice accretion may occur on warm parts of the engine core, resulting in engine incidents such as loss of engine thrust, strong vibrations, blade damage, or even the inability to restart engines. Performing physical engine tests in icing wind tunnels is extremely challenging, therefore, the need for numerical simulation tools able to accurately predict ICI (Ice Crystal Icing) is urgent and paramount for the aeronautics industry, especially regarding the development of new generation engines (UHBR = Ultra High Bypass Ratio, CROR = Counter rotating Open Rotor, ATP = Advanced Turboprop) for which analysis methods largely based on previous engines experience may be less and less applicable. The European research project MUSIC-haic has been conceived to fill this gap and has started in September 2018.

The increasing complexity of distributed embedded systems, as found today in airplanes or cars, becomes more and more a critical cost-factor for their development. Model-based approaches have recently demonstrated their potential for both improving and accelerating (software) development processes. Therefore, in the project DECOS1, which aims at improving system architectures and development of distributed safety-critical embedded systems, an integrated, model-driven tool-chain is established, accompanying the system development process from design to deployment. This paper gives an overview of this tool-chain and outlines important design decisions and features.

This paper illustrates the essential safety aspects of tools rotating at high speed. Based on a load analysis, the various types of tool failure are represented and are evaluated with respect to their hazard potential. Analytical calculation approaches and numerical methods are discussed as means for a safe design of such tools. On the basis of experimental results, concrete design aids for the tool design engineer are derived.