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Standard

10 Megabit/sec Network Configuration Digital Time Division Command/Response Multiplex Data Bus

2013-04-29
HISTORICAL
AS5652
This SAE Aerospace Standard (AS) contains requirements for a digital time division command/response multiplex data bus, for use in systems integration that is functionally similar to MIL-STD-1553B with Notice 2 but with a star topology and some deleted functionality. Even with the use of this document, differences may exist between multiplex data buses in different system applications due to particular application requirements and the options allowed in this document. The system designer must recognize this fact and design the multiplex bus controller (BC) hardware and software to accommodate such differences. These designer selected options must exist to allow the necessary flexibility in the design of specific multiplex systems in order to provide for the control mechanism, architectural redundancy, degradation concept, and traffic patterns peculiar to the specific application requirements.
Standard

10 Megabit/sec Network Configuration Digital Time Division Command/Response Multiplex Data Bus

2018-01-18
CURRENT
AS5652A
This SAE Aerospace Standard (AS) contains requirements for a digital time division command/response multiplex data bus, for use in systems integration that is functionally similar to MIL-STD-1553B with Notice 2 but with a star topology and some deleted functionality. Even with the use of this document, differences may exist between multiplex data buses in different system applications due to particular application requirements and the options allowed in this document. The system designer must recognize this fact and design the multiplex bus controller (BC) hardware and software to accommodate such differences. These designer selected options must exist to allow the necessary flexibility in the design of specific multiplex systems in order to provide for the control mechanism, architectural redundancy, degradation concept, and traffic patterns peculiar to the specific application requirements.
Technical Paper

11 Rules of Design for Manufacturing when Producing Pre-Impregnated Carbon Fiber-Reinforced Plastic Components - an Application at SAAB Aerostructures

2016-09-27
2016-01-2124
Carbon fiber-reinforced plastic (CFRP) is one of the most commonly used materials in the aerospace industry today. CFRP in pre-impregnated form is an anisotropic material whose properties can be controlled to a high level by the designer. Sometimes, these properties make the material hard to predict with regards to how the geometry affects manufacturing aspects. This paper describes eleven design rules originating from different guidelines that describe geometrical design choices and deals with manufacturability problems that are connected to them, why they are connected and how they can be minimized or avoided. Examples of design choices dealt with in the rules include double curvature shapes, assembly of uncured CFRP components and access for non-destructive testing (NDT). To verify the technical content and ensure practicability, the rules were developed by, inter alia, studying literature and performing case studies at SAAB Aerostructures.
Journal Article

2-Stroke High Speed Diesel Engines for Light Aircraft

2011-09-11
2011-24-0089
The paper describes a numerical study, supported by experiments, on light aircraft 2-Stroke Direct Injected Diesel engines, typically rated up to 110 kW (corresponding to about 150 imperial HP). The engines must be as light as possible and they are to be directly coupled to the propeller, without reduction drive. The ensuing main design constraints are: i) in-cylinder peak pressure as low as possible (typically, no more than 120 bar); ii) maximum rotational speed limited to 2600 rpm. As far as exhaust emissions are concerned, piston aircraft engines remain unregulated but lack of visible smoke is a customer requirement, so that a value of 1 is assumed as maximum Smoke number. For the reasons clarified in the paper, only three cylinder in line engines are investigated. Reference is made to two types of scavenging and combustion systems, designed by the authors with the assistance of state-of-the-art CFD tools and described in detail in a parallel paper.
Technical Paper

26 X 6.6 Radial-Belted Aircraft Tire Performance

1991-09-01
912157
Preliminary results from testing of 26 X 6.6 radial-belted and bias-ply aircraft tires at NASA Langley's Aircraft Landing Dynamics Facility (ALDF) are reviewed. These tire tests are part of a larger, on going joint NASA/FAA/Industry Surface Traction and Radial Tire (START) Program involving three different tire sizes. The 26 X 6.6 tire size evaluation includes cornering performance tests throughout the aircraft ground operational speed range for both dry and wet runway surfaces. Static test results to define 26 X 6.6 tire vertical stiffness properties are also presented and discussed.
Technical Paper

2D Ice Shape Scaling for Helicopter Blade Profiles in Icing Wind Tunnel

2015-06-15
2015-01-2129
Different Airbus Helicopters main rotor blade profiles were tested in different icing wind tunnels and for different icing conditions. One of the objectives of the accretion tests was to validate the use of 2D icing scaling laws established for fixed wing aircraft on helicopter blade profiles. Therefore, ice shapes resulting from tests with the same icing similarity parameters are compared to each other allowing the assessment of icing scaling laws for helicopter applications. This paper presents the icing scaling laws used at Airbus Helicopters on blade profiles, the different test set ups and test models and it presents the comparison of the ice shapes collected during the icing wind tunnel test campaigns.
Technical Paper

2D Polar Assessment in Icing Wind Tunnel for iced Helicopter Blade Profiles

2015-06-15
2015-01-2127
A helicopter blade profile was tested in the DGA Aero-engine Testing's icing altitude test facility S1 in Saclay, France during the winter of 2013/2014. The airfoil was a helicopter main rotor OA312 blade profile made out of composite material and with a metallic erosion shield. Dry air and ice accretion tests have been performed in order to assess the iced airfoil's aerodynamic behaviour. Several icing conditions were tested up through Mach numbers around 0.6. This paper presents the test setup, the test model and some of the test results. The test results presented in this paper include the ice shapes generated as well as dry air and iced airfoil lift and drag curves (polars) which were obtained with the real ice shapes on the airfoil.
Standard

350 °F Autoclave Cure, Low Flow Toughened Epoxy Prepregs, Type 35, Class 1, Grade 190, Fiber 1

2019-03-12
WIP
AMS3961/3A
The intent of this specification is for the procurement of the material listed on the QPL and, therefore, no qualification or equivalency threshold values are provided. Users that intend to conduct a new material qualification or equivalency program shall refer to the Quality Assurance section of the base specification, AMS3961. All material qualification and equivalency data has been archived and is available for review upon request. Contact the CMH-17 Secretariat (www.cmh17.org) for additional information.
Standard

350 °F Autoclave Cure, Low Flow Toughened Epoxy Prepregs, Type 35, Class 1, Grade 190, Fiber 1

2015-12-02
CURRENT
AMS3961/3
The intent of this specification is for the procurement of the material listed on the QPL and, therefore, no qualification or equivalency threshold values are provided. Users that intend to conduct a new material qualification or equivalency program shall refer to the Quality Assurance section of the base specification, AMS3961. All material qualification and equivalency data has been archived and is available for review upon request. Contact the CMH-17 Secretariat (www.cmh17.org) for additional information.
Standard

350 °F Autoclave Cure, Low Flow Toughened Epoxy Prepregs, Type 35, Class 1, Grade 190, Fiber 2

2015-12-02
CURRENT
AMS3961/2
The intent of this specification is for the procurement of the material listed on the QPL and, therefore, no qualification or equivalency threshold values are provided. Users that intend to conduct a new material qualification or equivalency program shall refer to the Quality Assurance section of the base specification, AMS3961. All material qualification and equivalency data has been archived and is available for review upon request. Contact the CMH-17 Secretariat (www.cmh17.org) for additional information.
Standard

350 °F Autoclave Cure, Low Flow Toughened Epoxy Prepregs, Type 35, Class 1, Grade 190, Fiber 2

2019-03-12
WIP
AMS3961/2A
The intent of this specification is for the procurement of the material listed on the QPL and, therefore, no qualification or equivalency threshold values are provided. Users that intend to conduct a new material qualification or equivalency program shall refer to the Quality Assurance section of the base specification, AMS3961. All material qualification and equivalency data has been archived and is available for review upon request. Contact the CMH-17 Secretariat (www.cmh17.org) for additional information.
Technical Paper

3D Countersink Measurement

2015-09-15
2015-01-2510
Accurate measurement of countersinks in curved parts has always been a challenge. The countersink reference is defined relative to the panel surface which includes some degree of curvature. This curvature thus makes accurate measurements very difficult using both contact and 2D non-contact measurements. By utilizing structured light 3D vision technologies, the ability to very accurately measure a countersink to small tolerances can be achieved. By knowing the pose of the camera and projector, triangulation can be used to calculate the distance to thousands of points on the panel and countersink surface. The plane of the panel is then calculated using Random Sample Consensus (RANSAC) method from the dataset of points which can be adjusted to account for panel curvatures. The countersink is then found using a similar RANSAC method.
Technical Paper

3D Image Metrology for Lean Manufacturing

1999-06-05
1999-01-2290
The need to improve quality while reducing cost in aerospace manufacturing is requiring new manufacturing methods and processes. Advanced technologies, such as 3D Image Metrology, offer great potential to lean manufacturing, if properly integrated into the production process. Over the last years 3D Image Metrology has developed a level of performance, which make it ideally suited for this purpose. These capabilities include the automatic in-process inspection of tools and parts before machining, machine control for highly accurate positioning during the machining operation, and in-process inspection during machining. This offers jig-less assembly, lower inventory, faster part throughput, and many more advantages.
Technical Paper

3D PIV in Wind Tunnel Applications: Measurements of a Truck Wake

1999-10-19
1999-01-5600
Three-component Particle Image Velocimetry (3D PIV) is a fluid velocity measurement technique that has evolved from the laboratory to become a method appropriate for use in large-scale wind tunnel testing. An example application of 3D PIV in a wind tunnel test is described. The PIV technique was applied to characterize the wake of The Ground Transportation System (GTS) model developed for the Department of Energy (DOE) Heavy Vehicle Drag Reduction (HVDR) program. The test was performed in the Ames/Army 7×10 foot wind tunnel. The objective of the PIV measurements was to validate the HVDR computational fluid dynamics code. The PIV method and PIV system are described. Sample truck wake data with and without boattail attachments are shown. 3D PIV system successfully captured the effects of the boattails on the truck wake.
Technical Paper

3D-PIV Measurement and Visualization of Streamlines Around a Standard SAE Vehicle Model

2011-04-12
2011-01-0161
In CFD (Computational Fluid Dynamics) verification of vehicle aerodynamics, detailed velocity measurements are required. The conventional 2D-PIV (Two Dimensional Particle Image Velocimetry) needs at least twice the number of operations to measure the three components of velocity ( u,v,w ), thus it is difficult to set up precise measurement positions. Furthermore, there are some areas where measurements are rendered impossible due to the relative position of the object and the optical system. That is why the acquisition of detailed velocity data around a vehicle has not yet been attained. In this study, a detailed velocity measurement was conducted using a 3D-PIV measurement system. The measurement target was a quarter scale SAE standard vehicle model. The wind tunnel system which was also designed for a quarter scale car model was utilized. It consisted of a moving belt and a boundary suction system.
Standard

400 Hz CONNECTION AIRCRAFT ELECTRICAL MAINTENANCE PROCEDURES

1994-12-01
HISTORICAL
AIR4365
This SAE Aerospace Information Report (AIR) describes field-level procedures to determine if 400 Hz electrical connections for external power may have been subjected to excessive wear, which may result in inadequate disengagement forces.
Standard

400 Hz Connection Aircraft Electrical Maintenance Procedures

2008-03-28
HISTORICAL
AIR4365A
This SAE Aerospace Information Report (AIR) describes field-level procedures to determine if 400 Hz electrical connections for external power may have been subjected to excessive wear, which may result in inadequate disengagement forces.
Technical Paper

747 Flight Test Certification

1970-02-01
700828
The 747 flight test certification program was initiated with the first flight of the No. 1 airplane on February 9, 1969. Five test airplanes were used in an intensive test program involving 1443 flight hr and 36-1/4 airplane months, with the last certification flight on December 23, 1969. Full type certification approval was granted by the FAA on December 30, 1969 after a total of 10-2/3 months of flight testing. These statistics compare very well with the original program estimates, which were based on Boeing's extensive experience with development and certification testing of commercial transport airplanes. The success of this test program was not due to any great advancements in flight test techniques specifically for the 747, but was due to the tried and proven test methods developed during past certification programs at Boeing. This is not meant to imply that some new methods were not used, but to emphasize that test techniques evolve with experience.
Technical Paper

A Brief Study of Conditionally Enabled Phase Compensated Rate Limiters

2008-08-19
2008-01-2256
This paper describes how airplane control surface rate limiting can enable a ‘cliff-like’ onset of Pilot-Induced Oscillation, (P.I.O.) and how the danger can be erased by implementation of Conditionally Enabled Phase Compensated Rate Limiters, (PCRLs), in the design of the airplane's flight control system. The application is particularly important for large airplanes where control surface actuator sizing and the associated hydraulic system volumetric flow rate capability cannot be generously over-sized without large weight and cost penalties. It is shown that the PCRL can remain inactive during normal airplane operations where RMS control commands are relatively small thus avoiding adverse control surface response effects that have hindered earlier PCRL acceptance.
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