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Book

2015 Passenger Car and 2014 Concept Car Yearbook

2014-11-21

Every year global automakers introduce new or significantly re-engineered passenger vehicles with increasingly advanced technology intended to exceed consumer expectations and satisfy increasingly stringent government regulations. Some of these technologies are firsts-of-their-kind and start trends that other automakers soon follow—with the innovations becoming adopted across the board. The supply community is also increasingly playing a more significant role in helping the original equipment manufacturers research, develop, and introduce the latest engineering innovations that help bring competitive advantage for their automaker partners. Each year, the editors of SAE’s Automotive Engineering magazine publish many articles focused on the technology and engineering innovations of new passenger and concept vehicles, and these articles have been collected into this volume.

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48-Volt Developments

2015-11-09

Development of higher-voltage electrical systems in vehicles has been slowly progressing over the past few decades. However, tightening vehicle efficiency and emissions regulations and increasing demand for onboard electrical power means that higher voltages, in the form of supplemental 48 V subsystems, may soon be nearing production as the most cost-effective way to meet regulations. The displacement of high-wattage loads to more efficient 48 V networks is expected to be the next step in the development of a new generation of mild hybrid vehicles. In addition to improved fuel economy and reduced emissions, 48 V systems could potentially save costs on new electrical features and help better address the emerging needs of future drivers. Challenges to 48 V system implementation remain, leading to discussions by experts from leading car makers and suppliers on the need for an international 48 V standard. Initial steps toward a proposed standard have already been taken.

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7th AVL International Commercial Powertrain Conference Proceedings (2013)

2013-05-22

The AVL International Commercial Powertrain Conference is the premier forum for truck, agricultural and construction equipment manufacturers to discuss powertrain technology challenges and solutions across their industries. The topics of the conference, which happens every two years, cover all five elements of a modern powertrain: engine, transmission, electric motor, battery and the electronic control which are used basically the same way in the quest for optimal efficiency and environmental compatibility. This event offers a unique opportunity for highly regarded professionals to address the synergy effects and distinctive characteristics of commercial vehicles, agricultural tractors and non-road vehicles, and industrial machinery. The conference held in 2013 focused on CO2 reduction, one of the most talked-about subjects in the mobility arena.

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Aerodynamics of Road Vehicles, Fifth Edition

2015-12-30

The detailed presentation of fundamental aerodynamics principles that influence and improve vehicle design have made Aerodynamics of Road Vehicles the engineer’s “source” for information. This fifth edition features updated and expanded information beyond that which was presented in previous releases. Completely new content covers lateral stability, safety and comfort, wind noise, high performance vehicles, helmets, engine cooling, and computational fluid dynamics.

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Alternative Cars in the 21st Century, Second Edition

2003-10-17

The rapidly changing landscape of alternative car technologies created the need for the second edition of Alternative Cars in the 21st Century: A New Personal Transportation Paradigm. This essential publication provides an abundance of critical knowledge for engineering professionals and consumers alike, offering a brighter alternative future through better alternative cars.

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Alternative Fuels

2002-09-15

With the vitality and economic growth of the U.S. being linked to affordable transportation, the use of alternative fuels is beginning to play a larger role. The use "alternative fuel" has been used to describe any fuel suggested for use in transportation vehicles other than gasoline or diesel. Since 1998, more than half of the petroleum the U.S. economy requires has been supplied by imports. In addition, the climatological and scientific community has warned that increasing concentrations of greenhouse gases in the atmosphere will cause global change. Alternative Fuels examines the accepted alternative fuels, providing historical background, physical and chemical properties, production technology, and forecasts for each fuel. Alternative transportation fuels addressed include: methanol, ethanol, propane, natural gas, biodiesel, hydrogen, and electricity. Chapters include: The Argument for Alternative Fuels Methanol Ethanol Propane Natural Gas Electricity and more

Book

Aluminum Auto-Body Joining

2015-11-11

Fusing aluminum in a multi-material lightweight vehicle is presented via studies on joining dissimilar materials, joining methods, and the performance of the joined materials. The use of aluminum offers a material that embodies properties to meet new standards as the automotive industry continues to pursue improvements in fuel efficiency and emissions. Aluminum’s strength, light weight, and corrosion resistance offers manufacturers a material alternative to steel and an additional material, which has long been known in the industry, to be employed in automotive construction. Topics of technical interest include: • Forming • Galvanic Corrosion • Welding, Fastening, Bonding • Maximizing Weight Benefits Production of strong, lightweight structures will contribute significantly to automobile manufacturers meeting mandated fuel economy standards, as well as customer preferences for utility, comfort, and safety.

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Automotive 2030--North America

2011-08-25

The current rapid rate of innovation in the automotive industry is primarily fueled by the need to improve fuel economy and reduce emissions, increase use of electronics for infotainment and safety, and global development. This full-color book delves into these megatrends to arm decision-makers with information that will help them remain competitive in the North American automotive market for the next 20 years. The first third of the book covers improvements to existing technologies-engines, transmissions, bodies and materials-for better fuel economy. The second portion of the book delves into alternate fuel sources for vehicles and associated technologies. The focus of the final third of the book is the emergence of the smart car. Readers will come away with a renewed understanding of the complicated set of trends that will affect the automotive industry for the next 20 years, and how to effectively address them.

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Automotive 48-volt Technology

2016-04-15

The introduction of 48-volt technology enables traditionally parasitic applications that run off the engine to be replaced with electrically driven systems, resulting in improvements in performance and efficiency. In the first of a series of reports produced jointly by ABOUT Automotive and SAE International, this comprehensive Executive Report analyses major engineering challenges facing the industry, and the solution strategies key players are beginning to adopt.

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Automotive Carbon Fiber Composites

2011-11-29

The development of new materials that are technically and economically viable is no small endeavor. The risks, costs, and time involved in research are usually so high that only governments or private consortia can bear them. And so it has been with the trajectory of carbon fiber reinforced composites, which are capable of providing the lightweighting needed for fuel efficiency, and the mechanical strength required for safety. After a long development cycle, this material is now being widely used by the military, in commercial aircraft, and in the automotive industry. Automotive Carbon Fiber Composites: From Evolution to Implementation, written by Dr. Jackie Rehkopf, senior researcher at Plasan Carbon Composites, gives a high-level summary on carbon reinforced fiber composites specific to the automotive industry in today’s market and its vision for the next 5 to 10 years.

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Automotive Charging Infrastructure: Vehicle and Grid Integration

2016-01-01

"Spotlight on Design" features video interviews and case studies, focusing on technology breakthroughs, hands-on testimonials, and the importance of fundamentals. Viewers are virtually taken to industry labs and research centers to learn how design engineers solve real-life problems. These challenges include enhancing product performance, reducing cost, improving quality and safety, while decreasing environmental impact, and achieving regulatory compliance. In the episode "Automotive Charging Infrastructure: Vehicle and Grid Integration" (21:00), engineers from NextEnergy and an infrastructure expert from General Motors explain how technologies are rapidly converging to power electric vehicles and support the overall electric grid.

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Automotive Lightweighting Using Advanced High-Strength Steels

2014-06-13

Advanced high-strength steels (AHSS) are a family of steels that are stronger than most steels and have better formability than today’s conventional high-strength steels. New U.S. safety and fuel economy regulations have intensified pressure on OEMs to reduce vehicle weight. These pressures are causing auto companies to rethink alternative material applications and to look for opportunities that steel offers. The purpose of this book is to provide information for engineers who are designing the next generation of lighter vehicles. The material in the book is presented to help them make informed decisions on what basic materials to use and how to optimize those materials to achieve cost-effective weight reduction. The emphasis is on steels in general and AHSS in particular. However, there is much information on comparisons of steel with alternative materials for different subsystems of the vehicle.

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Biocomposites in Automotive Applications

2015-08-13

The automotive sector has taken a keen interest in lightweighting as new required performance standards for fuel economy come into place. This strategy includes parts consolidation, design optimization, and material substitution, with sustainable polymers playing a major role in reducing a vehicle’s weight. Sustainable polymers are largely biodegradable, biocompatible, and sourced from renewable plant and agricultural stocks. A facile way to enhance their properties, so they can indeed replace the ones made from fossil fuels, is by reinforcing them with fibers to make composites. Natural fibers are gaining more acceptance in the industry due to their renewable nature, low cost, low density, low energy consumption, high specific strength and stiffness, CO2 sequestration potential, biodegradability, and less wear imposed on machinery. Biocomposites then become a very feasible way to help address the fuel consumption challenge ahead of us.

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Chassis Dynamometer Testing: Addressing the Challenges of New Global Legislation

2017-06-29

The use of the chassis dynamometer test cells has been an integral part of the vehicle development and validation process for several decades, involving specialists from different fields, not all of them necessarily experts in automotive engineering. CHASSIS DYNAMOMETER TESTING: Addressing the Challenges of New Global Legislation (WLTP and RDE) sets out to gather knowledge from multiple groups of specialists to better understand the testing challenges associated with the vehicle chassis dynamometer test cells, and enable informed design and use of these facilities.

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Chevrolet Volt--Development Story of the Pioneering Electrified Vehicle

2011-04-04

This compendium presents the most complete design and engineering story available anywhere about this groundbreaking new vehicle. It also introduces you to the engineering team and how they made the world’s first production extended-range electric vehicle a reality. Combining articles from SAE International’s Vehicle Electrification and Automotive Engineering International magazines, new SAE technical papers, and all-new content, this full-color book is the only one of its kind that lifts the veil on how the GM team and key supplier partners met the difficult engineering challenges faced in developing the Volt. Topics include the Volt’s systems, components, and model-based design; a behind-the-wheel look at a Volt prototype; and how the Volt’s engineering team used OnStar to collect test drive data from preproduction Volt vehicles.

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Cleaner Cars

2000-01-28

This book chronicles a 35-year success story - the technology that was developed and the progress that was made to achieve the goal of reducing air pollution from automobiles. "Air pollution from automobiles as of the year 2000 will have been lowered to levels less than 5% of those for pre-control era vehicles," writes author J. Robert Mondt, who spent over 30 years working on the development of emission control systems for automobiles. Mondt covers both the technological and political aspects of this effort, from the early environmental concerns in California to the Clean Air Acts of the 1960s to the introduction of catalytic converters in 1975. He also covers the revised Clean Air Acts of the 1960s to the introduction of catalytic converters in 1975.

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Design Practices: Passenger Car Automatic Transmissions

2012-05-22

Since the mid-20th Century, automatic transmissions have benefited drivers by automatically changing gear ratios, freeing the driver from having to shift gears manually. The automatic transmission's primary job is to allow the engine to operate in its speed range while providing a wide range of output (vehicle) speeds automatically. The transmission uses gears to make more effective use of the engine's torque and to keep the engine operating at an appropriate speed. For nearly half a century, Design Practices: Passenger Car Automatic Transmissions has been the “go-to” handbook of design considerations for automatic transmission industry engineers of all levels of experience. This latest 4th edition represents a major overhaul from the prior edition and is arguably the most significant update in its long history. In summary, the authors have put together the most definitive handbook for automatic transmission design practices available today.

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Design of Automotive Composites

2014-08-04

Design of Automotive Composites reports that successful designs of automotive composites occurred recently in this arena. The chapters consist of eleven technical papers selected from the Automotive Composites and other relevant sessions that the editors have been organizing for the SAE International World Congress over the past five years. The book is divided into four sections: o Body Structures o Powertrain Components o Suspension Components o Electrical and Alternative Vehicle Components The composite design examples presented in Design of Automotive Composites come from the major OEMs and top-tier suppliers and are most relevant to the automotive materials challenges currently faced by the industry. Many of the innovative ideas have already been implemented on existing or new model vehicles, although a great deal of innovation is still in the works.

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Developments in Lightweight Aluminum Alloys for Automotive Applications: 2001-2005

2006-02-03

The use of lightweight materials in automotive application has greatly increased in the past two decades. A need to meet customer demands for vehicle safety, performance and fuel efficiency has accelerated the development, evaluation and employment of new lightweight materials and processes. The 50 SAE Technical papers contained in this publication document the processes, guidelines, and physical and mechanical properties that can be applied to the selection and design of lightweight components for automotive applications. The book starts off with an introduction section containing two 1920 papers that examine the use of aluminum in automobiles.

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Diesel Common Rail and Advanced Fuel Injection Systems

2005-09-12

Despite being developed more than 100 years ago, the diesel engine has yet to achieve mass acceptance in the North American passenger car sector. In most other parts of the world, however, diesel engines have made considerable strides due in part to the common rail fuel injection system. Significant fuel economy, reduced exhaust emissions, invincible low-speed torque, and all-around good drivability are a few of the benefits associated with common rail technology, which are covered in-depth in Diesel Common Rail and Advanced Fuel Injection Systems.