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Technical Paper

A Study on Heat Dissipation of Electric Vehicle Motor Based on Heat-Pipe Heat Transfer Analysis

2021-04-06
2021-01-0208
With the increasingly serious problems of environmental pollution and energy shortage, electric vehicles have a promising future. As a core component of electric vehicles, the drive motor is developing towards high power density of which remains temperature rise problems, which affects the performance, efficiency and service life of the drive motor. Liquid cooling has high energy consumption and poor reliability. The heat-pipe has excellent heat conduction and temperature uniformity capabilities. Therefore, this paper proposes a heat pipe-based drive motor heat dissipation system to make the heat-pipe act on the inside of the motor to reach a specified range of driving conditions. The drive motor can better dissipate heat through the heat-pipe. Firstly, analysis of the internal heat generation mechanism of the motor, heat transfer characteristics of the heat-pipe and the heat-pipe layout plan was established.
Technical Paper

Analysis of Hydraulic Retarder Air-Friction Characteristics

2014-09-28
2014-01-2504
The retarder is an important auxiliary braking device of heavy vehicles. However, the stirring air in the working wheels of the idle retarder would cause the transmission loss when the vehicle is traveling in non-braking state [1]. For certain driving conditions, the air-friction characteristics in the working wheels of the idle retarder are analyzed first. Then the relationship between the air density and the torque produced by stirring air is studied. The thermal characteristics of the retarder in the idle condition are also concerned according to the energy flow and heat transfer. Meanwhile, the increased transmission loss caused by the rising temperature of the stirring air and its inference on the transmission stability are also studied. Finally, the optimal range of air vacuum degrees in the working wheel of the idle retarder is determined and the evaluations for the air-friction and the heat transfer characteristics are given for the vacuum degrees.
Technical Paper

Analysis of Passive Low Power Phase Change Heat Dissipation Method for Electric Vehicle Motor

2019-04-02
2019-01-1256
The electric vehicle motor is developing toward high power density, at the same time brings serious temperature rise problem, which affect the driving motor performance, efficiency, and useful life. Liquid cooling is usually used to solve the problem, but its energy consumption is large and the reliability is poor. In order to solve this problem, this paper proposes a heat dissipation method to improve the reliability and energy efficiency of the driving motor heat dissipation system. The method uses heat pipes heat transfer, and the heat pipes cold end are cooled by vehicle facing the wind. By establishing the motor temperature rise model, heat transfer model and vehicle dynamics model, this paper analyzes the maximum temperature region and reliability of the driving motor heat dissipation system, calculates and analyzes the efficiency of the driving motor under different driving conditions.
Technical Paper

Analytical Modeling and Multi-Objective Optimization of the Articulated Vehicle Steering System

2022-03-29
2022-01-0879
The articulated steering system is widely used in engineering vehicles due to its high mobility and low steering radius. The design parameters have a vital impact on the selection of the steering system assemblies, such as the operation stroke, pressure, and force of the hydraulic cylinders during the steering process, which will affect the system weight. The system energy consumption is also relevant to the geometry parameters. According to the kinetic analysis of the steering system and dynamic analysis of the steering process, the kinetic model of an engineering vehicle steering system is built, and the length and pressure variation of the cylinder is calculated and validated by the field test. The influence of the factors is analyzed based on the established model. To lower the system weight, needed pressure, and force, the multi-objective particle swarm optimization method is initiated to optimize the geometry parameter of the articulated steering system.
Technical Paper

Battery Thermal Management System Using Water as a Phase Change Material

2017-10-08
2017-01-2454
In these years, the advantages of using phase change material (PCM) in the thermal management of electric power battery has been wide spread. Because of the thermal conductivity of most phase change material (eg.wax) is low, many researchers choose to add high conductivity materials (such as black lead). However, the solid-liquid change material has large mass, poor flow-ability and corrosively. Therefore, it still stays on experiential stage. In this paper, the Thermal characteristics of power battery firstly be invested and the requirements of thermal management system also be discussed. Then a new PCM thermal management has been designed which uses pure water as liquid phase change material, adopts PCM with a reflux device for thermal management.
Journal Article

Boiling Coolant Vapor Fraction Analysis for Cooling the Hydraulic Retarder

2015-04-14
2015-01-1611
The hydraulic retarder is the most stabilized auxiliary braking system [1-2] of heavy-duty vehicles. When the hydraulic retarder is working during auxiliary braking, all of the braking energy is transferred into the thermal energy of the transmission medium of the working wheel. Theoretically, the residual heat-sinking capability of the engine could be used to cool down the transmission medium of the hydraulic retarder, in order to ensure the proper functioning of the hydraulic retarder. Never the less, the hydraulic retarder is always placed at the tailing head of the gearbox, far from the engine, long cooling circuits, which increases the risky leakage risk of the transmission medium. What's more, the development trend of heavy load and high speed vehicle directs the significant increase in the thermal load of the hydraulic retarder, which even higher than the engine power.
Technical Paper

Effect of Stator Surface Area on Braking Torque and Wall Heat Dissipation of Magnetorheological Fluid Retarder

2020-04-14
2020-01-0937
Magnetorheological fluid (MRF) is used as the transmission medium of the hydraulic retarder. The rheological properties are regulated by changing the magnetic field to achieve accurate control of the retarder's braking torque. Under the action of the external magnetic field, the flow structure and performance of the MRF retarder will be changed in a short time. The apparent viscosity coefficient increases by several orders of magnitude, the fluidity deteriorates and the heat generated by the brake cannot be transferred through the liquid circulation, which will affect the braking torque of the retarder. Changing the surface area of the stator also has an influence on the braking torque of the retarder and the wall heat dissipation. In this study, the relationship between the braking torque of the MRF retarder and the stator surface area of the retarder was analyzed.
Technical Paper

Energy Consumption Optimization for the Electric Vehicle Air Conditioning Using the Condensate Water

2019-04-02
2019-01-0148
In summer, the relatively low temperature water condenses in the evaporator when the vehicle air-conditioning (AC) is running. At present, the vehicle AC condensate water without well utilization is directly wasted. The condenser’s thermal transfer performance has a great influence on the AC performance, and to increase the convective heat transfer coefficient (CHTC) is the key to its design. In this paper, a method of using atomized condensate water (CW) to enhance the condenser’s thermal transfer performance is proposed, which can make the most of the CW's cold energy. It achieves the reuse of CW and increases the condenser’s CHTC. First, the CW flow calculation model in the evaporator and the calculation model of the condenser enhanced thermal transfer using atomized CW are both set up. The influence of the evaporation degree of atomized CW particles in the air on the enhancement effect is comprehensively considered.
Technical Paper

Energy Consumption of Passenger Compartment Auxiliary Cooling System Based on Peltier Effect

2017-03-28
2017-01-0155
The closed cabin temperature is anticipated to be cooled down when it is a bit hot inside the driving car. The traditional air-condition lowers the cabin temperature by frequently switching the status of the compressor, which increases the engine’s parasitic power and shortens the compressor’s service-life. The semiconductor auxiliary cooling system with the properties of no moving parts, high control precision and quick response has the potential to assist the on-board air-condition in modulating the cabin temperature with relative small ranges. Little temperature differences between the cabin and the outside environment means that the system energy consumption to ensure the occupant comfort is relatively low and the inefficiency could be made up by the renewable energy source.
Technical Paper

Energy Saving Analysis of Vehicle Hydraulic Retarder Thermal Management System Based on Rankine Cycle

2016-09-18
2016-01-1941
Vehicle hydraulic retarders are applied in heavy-duty trucks and buses as an auxiliary braking device. In traditional cooling systems of hydraulic retarders, the working fluid is introduced into the heat exchanger to transfer heat to the cooling liquid in circulation, whose heat is then dissipated by the engine cooling system. This prevents the waste heat of the working fluid from being used effectively. In hydraulic retarder cooling system based on the Organic Rankine Cycle, the organic working fluid first transfers heat with the hydraulic retarder working fluid in Rankine cycle, and then outputs power through expansion machine. It can both reduce heat load of the engine cooling system, and enhance thermal stability of the hydraulic retarder while recovering and utilizing braking energy. First of all, according to the target vehicle model, hydraulic retarder cooling system model based on Rankine cycle is established.
Technical Paper

Fuel-Efficient Driving for Motor Vehicles Based on Slope Recognition

2017-03-28
2017-01-0037
The drivers' hysteretic perception to surrounding environment will affect vehicular fuel economy, especially for the heavy-duty vehicles driving under complex conditions and long distance in mountainous areas. Unreasonable acceleration or deceleration on the slope will increase the fuel consumption. Improving the performance of the engine and the transmission system has limited energy saving potential, and most fuel-efficient driving assistant systems don't consider the road conditions. The main purpose of this research is to introduce an economic driving scheme with consideration of the prestored slope information in which the vehicle speed in mountainous slopes is reasonably planned to guide the driver's behavior for reduction of the fuel consumption. Economic driving optimization algorithm with low space dimension and fast computation speed is established to plan accurate and real-time economic driving scheme.
Technical Paper

Heat Transfer Analysis for Exhaust Waste Heat Recovery System Based on Mg2Si1-xSnx Thermoelectric Materials

2016-10-17
2016-01-2161
In this research, the Mg2Si1-xSnx thermoelectric material is used in the exhaust temperature difference power-generating system, and the material's heat transfer characteristic and power-generating characteristic were analyzed. Firstly, steady heat transfer model from vehicle exhaust to cooling water was established. Then the impact of Sn/Si ratio to the thermoelectric characteristic parameter was analyzed. Finally, considering the influence of varying thermal conductivity to the heat transfer process along the material's heat transfer direction, when the cold end temperature of thermoelectric materials was controlled by cooling water respectively boiling at 343K and 373K, the thermoelectric conversion efficiency and power output of Mg2Si1-xSnx thermoelectric materials with different x value were evaluated based on simulation calculation.
Technical Paper

Integrated Cooling Evaporation System for the Hydraulic Retarder

2015-04-14
2015-01-1612
The hydraulic retarder is a significant auxiliary braking device [1] for the heavy duty vehicle. Traditionally, cooling circulatory system of the hydraulic retarder was coupled with the engine cooling system [2], and the thermal energy of the transmission medium would be cooled by the engine radiator ultimately. For this scheme, radiator's spare heat removal capacity could be fully utilized whereas the cooling system is very complicated and is hard to maintain. Furthermore, the corresponding of thermal management system lags behind the power change of the retarder. In this research, integrated cooling evaporation system is developed for the hydraulic retarder, which makes the cooling water contact with the transmission medium through the stator wall, so that it can rapidly response to the thermal variation of the retarder, keep the stability of the oil temperature and meanwhile reduce the risk of cooling medium leakage.
Technical Paper

Microwave-Steam Based Road Deicing Vehicle Focused on Thin Ice Layers

2015-04-14
2015-01-0502
For the thin ice on the road in winter, the traditional road deicing vehicle relies on mechanical and chemical methods for melting ice, which is inclined to damage the pavement and has insidious influence on environment. The thermal deicing vehicle has been adopted in recent years. Although the deicing method is available, the deicing efficiency is unacceptable while the energy consumption is huge. The study adopts the new idea of “bottom-to-top” for melting the intersection area between the road surface and the bottom ice layer by the microwave heating firstly and then cleaning them out using high pres. vapor cutting so as to save the cost of energy and enhance the traffic safety. First of all, the mathematical model of the melting process of the intersection of the pavement and the ice layer was established according to the microwave heating characteristics.
Technical Paper

Modeling Ventilation System for Minimizing Temperature Amount of the Heat on the Contact Surface of the Brake Disc

2021-04-06
2021-01-0295
When driving a vehicle, reliable braking system ensures maximum human safety. Increasing vehicle speed under driving conditions generate heat due to the friction between rotating disc and pads. Elevated temperatures accelerate brake disc contact surface thermal deformation and shortens the service life. The particles formed as a result of high temperature and friction coefficient on the contact surface of the brake disc must not be emitted into the atmosphere. The ventilation system ensures that particles do not escape into the atmosphere by installing a car air filter system in the outdoor air flow duct. Minimizing the amount of heat and temperature on the contact surface of the brake disc in the ventilation system leads to an increase in the service life of the brake disc. The present research is essentially dealing with the modeling and analysis of solid and ventilated disc brake using ventilation system test rig.
Technical Paper

Passenger Cabin’s Parking Cooling System Based on TEC and Air Conditioning Condensate Water

2019-04-02
2019-01-1066
In the passenger cabin of the parking under the summer sun, the air’s average temperature will reach about 60°C. Such temperature can cause discomfort to the person who has just entered the passenger cabin, also can damage components of the passenger cabin. The reason for this phenomenon is because it is not convective with the outside air. Some vehicles use the electric power to drive the blower in order to ventilate, but the air’s temperature of cabin is so high that the blower’s effect of ventilation is limited. The system proposes to use solar energy to drive the automobile blower and the thermoelectric cooler(TEC) in order to cool the cabin’s air, and use the air-conditioning condensate water collected during the driving process to cool the TEC’s hot end to improve the cooling efficiency.
Technical Paper

Research on Brake Pad Particle Emissions and Temperature Reduction of a Brake Disc in Air Controlling System

2022-03-29
2022-01-0330
This paper addresses the brake pad particle emission during the braking process of a vehicle in motion. The frictional-constant contact between the disc brake and pads results in an increased temperature and wear of the pads. The emission of brake pad particles into the atmosphere leads to an increase in air pollution and hence becomes hazardous to the human body. In this paper, a wheel brake disc is installed in a ventilation system where the specific air flow is introduced in order to investigate the thermal performance and the emission of particles from the brake pads. A mathematical model using the fundamental parameters of the brake disc and ventilation system is established. The behavior of the heat transfer is studied using computational fluid dynamics (CFD). The particle emission rate from the pads is calculated under the assumption of uniform constant pressure distribution at the contact surface of the brake disc and pad.
Technical Paper

Research on Correction Algorithm of Head-up Display System in Vehicle Vibration

2020-04-14
2020-01-1368
The head-up display system can overlay the real object with the projected image to assist the driver in driving. However, when road conditions are bad, the continuous vibration of the vehicle will cause the vehicle to tilt and shift. At this time, the projected image and the real object do not overlap well. This paper presents a correction algorithm for a head-up display system. The algorithm corrects the position of the projected image by inputting the tilt state of the vehicle. In this paper, the coordinate axis with the driver's eye as the origin is first established. Then the tilt state of the vehicle is decomposed into the rotation angle in three directions and the displacement in the vertical direction. Finally, the position of the projected image is corrected by inputting the tilt state of the vehicle so that the projected image can remain on the real object at all times. The simulation model is established in Unity3D.
Technical Paper

Research on Garbage Recognition of Intelligent Sweeper Vehicle Based on Improved PSPNet Algorithm

2022-03-29
2022-01-0220
The sweeper vehicle plays a very key role in maintaining the urban environment. If the sweeper vehicle can accurately and efficiently identify and classify the ground garbage in the working process, it can greatly improve the working efficiency of the sweeper vehicle and reduce the consumption of manpower. Although the deep learning algorithm based on DUC and PSPNet has high accuracy, the recognition speed is low. ENet is a lightweight network, which greatly improves efficiency, but significantly sacrifices accuracy. This paper presents an improved real-time detection lightweight network based on PSPNet, which takes into account the operation speed and accuracy. The network takes PSPNet as the backbone network, and increases the stride in the convolution process, to reduce the size of the feature map and reduce the amount of calculation.
Technical Paper

Research on Heat Dissipation Performance of Automobile Motor Based on Heat Pipe Optimization Design

2022-03-29
2022-01-0729
In new energy vehicles, the electric motor, as the main power source, is developing toward high power density. However, its heat generation problem always affects the overall performance of the motor, so an efficient motor cooling system is especially important. In desert or water-scarce areas, liquid cooling cannot meet the needs of new energy vehicle motor cooling. When glycol or other liquid coolants are low or depleted, motor heat dissipation becomes less effective. Heat pipe is a heat dissipation technology with advantages such as fast thermal response and light weight. In this paper, by improving the heat pipe arrangement and reducing the overall mass of the heat dissipation system, a heat pipe optimization design based on a drive motor heat dissipation scheme is proposed, and the overall stability of the motor working under high temperature conditions is improved.
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