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Hybrid electric vehicles (HEVs) are worldwide recognized as one of the best and most immediate opportunities to solve the problems of fuel consumption, pollutant emissions and fossil fuels depletion, thanks to the high reliability of engines and the high efficiencies of motors. Moreover, as transport policy is becoming day by day stricter all over the world, moving people or goods efficiently and cheaply is the goal that all the main automobile manufacturers are trying to reach. In this context, the municipalities are performing their own action plans for public transport and the efforts in realizing high efficiency hybrid electric buses, could be supported by the local policies. For these reasons, the authors intend to propose an efficient control strategy for a hybrid electric bus, with a series architecture for the power-train.

The environment is one of the most important issues currently facing the world and the automobile industry is required to respond with eco-cars. To meet this requirement, the hybrid vehicle is one of the most optimal solutions. The hybrid system automatically stops engine idling (idling stop), or stops the engine during deceleration to recover energy. The engine stop however creates a problem concerning the vehicle's climate control system. Because the conventional climate control system incorporates a compressor driven by engine belt, there is almost no cooling performance while the engine is stopped. Until now, when a driver needed more cooling comfort the engine has been switched back on as a compromise measure. To realize cabin comfort that is consistent with fuel saving, a 2-way driven compressor has been developed that can be driven both by engine belt while the engine is running and by electric motor when the engine is stopped.

Jeep engineers combine the proven 4xe PHEV powertrain with the fifth-generation SUV.

2022 Toyota Tundra gains twin turbo hybrid power

Due to the general requirements in the automotive industry to reduce the power consumption, fuel consumption rate and CO2 emission a new HID (High Intensity Discharge) bulb with only 25W is under development for front lighting systems. A first headlamp integrated in a hybrid vehicle is now launched as a first application in the market. The current regulation in ECE allows to get rid of the mandatory headlamp cleaning system and the automatic leveling requirement once the 25W HID bulb is applied. The reason for this is the objective luminous flux of the 25W HID bulb, which emits less than 2000 lm, a boundary defined in the regulation, where a headlamp cleaning and an automatic leveling is requested. That simplifies especially the integration in smaller vehicles and electric and hybrid vehicles. The paper describes the special design of the headlamp, the projector unit, the light performance, packaging advantages and future outlook of further applications in the near future.

The switched reluctance generator, because of its simple and robust structure, is attractive as an auxiliary power unit (APU) in lightweight, high-speed and high power military, and other types of vehicles. In this paper, investigation and design analysis of a 300 kW switched reluctance generator is presented. Five different designs of the machine are evaluated to provide 300 kW at 30,000 rpm, 60,000 rpm, and at 100,000 rpm. The different designs are compared in terms of size, weight, efficiency, and torque. Analyses of the mechanical stress and critical speeds are also presented. Recommendations are presented for the selection of the best design methodology for APU application in Hybrid vehicles.

In the 42V Mild Hybrid System introduced into market by Toyota for the first time in the world, the crankshaft using belt(s) drives the motor/generator (MG). The set-up employs an inverter unit to control the MG electronically. This paper describes the system configuration, operations, characteristic features and development results of the new power control system. The focus is on the MG, the inverter-for-MG-control and energy regeneration, as well as DC/DC converter for the power supply to the 14V devices.

Development of higher-voltage electrical systems in vehicles has been slowly progressing over the past few decades. However, tightening vehicle efficiency and emissions regulations and increasing demand for onboard electrical power means that higher voltages, in the form of supplemental 48 V subsystems, may soon be nearing production as the most cost-effective way to meet regulations. The displacement of high-wattage loads to more efficient 48 V networks is expected to be the next step in the development of a new generation of mild hybrid vehicles. In addition to improved fuel economy and reduced emissions, 48 V systems could potentially save costs on new electrical features and help better address the emerging needs of future drivers. Challenges to 48 V system implementation remain, leading to discussions by experts from leading car makers and suppliers on the need for an international 48 V standard. Initial steps toward a proposed standard have already been taken.

This paper will show the trends in the 4 wheel drive vehicles, technologies, and the move to systems approach rather than the independent supplier approach. The trends show how the transfer case and other drive train components are changing using the latest technology. These changes are making more system adaptations possible. There are three directions that the current changes are moving into. 1) Continue to optimize current designs 2) Redesign with new devices and 3) Design new 4WD systems. Examples of future 4WD designs are Hybrid Electric Vehicles with motors at all four wheels, and CVT's. Specifically this paper will show the latest trends from 1994 to 1998 and some predictions into the future. The focus will be the U.S. Market but some references will be made to the world 4x4 market. Brief references will be made to the basics of traction and directional stability as they relate to the 4WD technology.

Effective design of the lubrication path greatly influences the durability of any transmission system. However, it is experimentally impossible to estimate the internal distribution of the automotive transmission fluid (ATF) to different parts of the transmission system due to its structural complexities. Hybrid vehicle transmission systems usually consist of different types of bearings (ball bearings, thrust bearings, roller bearings, etc.) in conjunction with gear systems. It is a perennial challenge to computationally simulate such complicated rotating systems. Hence, one-dimensional models have been the state of the art for designing these intricate transmission systems. Though quantifiable, the 1D models still rely heavily on some testing data. Furthermore, HEVs (hybrid electric vehicles) desire a more efficient lubrication system compared to their counterparts (Internal combustion engine vehicles) to extend the range of operation on a single charge.

With growing concern about global warming, alternatives to fossil fuels in internal combustion engines are searched. In this context, hydrogen is one of the most interesting fuels as it shows excellent combustion properties such as laminar flame speed and energy density. In this work a CFD methodology for 3D-CFD in-cylinder simulations of engine combustion is proposed and its predictive capabilities are validated against test-bench data from a direct injection spark-ignition (DISI) prototype. The original engine is a naturally aspirated, single cylinder compression ignition (Diesel fueled) unit. It is modified substituting the Diesel injector with a spark plug, adding two direct gas injectors, and lowering the compression ratio to run with hydrogen fuel. A 3D-CFD model is built, embedding in-house developed ignition and heat transfer models besides G-equation one for combustion.

A 3D-CFD model with detailed chemical kinetics was developed to investigate the combustion characteristics of HCCI engines, especially those fueled with hydrogen and n-heptane. The effects of changes in some of the key important variables that included compression ratio and chamber surface temperature on the combustion processes were investigated. Particular attention was given, while using a finer 3-D mesh, to the development of combustion within the chamber crevices between the piston top-land and cylinder wall. It is shown that changes in the combustion chamber wall surface temperature values influence greatly the autoignition timing and location of its first occurrence within the chamber. With high chamber wall temperatures, autoignition takes place first at regions near the cylinder wall while with low surface temperatures; autoignition takes place closer to the central region of the mixture charge.

Through an addition of a small amount of hydrogen to the main fuel, combustion process can be considerably enhanced in internal combustion engines producing significantly lower levels of exhaust emissions. This improvement in combustion can be mainly attributed to the faster and cleaner burning characteristics of hydrogen in comparison to conventional liquid and gaseous fuels. An oxygen-enrichment of a fuel-air mixture also improves thermal efficiency and reduces especially particulate, carbon monoxide and unburned hydrocarbon emissions in exhaust. This contribution describes the results of experimental investigation where a small amount of hydrogen and oxygen is produced by Hydrogen Generating System through the electrical dissociation of water and are added to the intake of a compression ignition engine operating on a commercial diesel fuel. It is shown that level of exhaust emissions including NOx can be moderately reduced using such a pre-treatment method in diesel engines.

For fuelling road transportation in the future, particularly light-duty vehicles, there has been much speculation about the use of hydrogen and fuel cells to provide electrical power to an all-electric drive train. An alternative powertrain would use a simple battery to store electricity directly, using power from the electrical grid to charge the battery when the vehicle is not in use. The energy efficiency of these two different approaches has been compared, using a complete “energy conversion chain analysis”. The successful development and introduction into the marketplace of grid-connected hybrid vehicles could eliminate the need for road vehicles to use petroleum fuels, at least for the majority of miles traveled. If electricity were to be generated primarily from sustainable primary energy sources, then road transportation would also become sustainable, resulting in an “Electricity Economy”, rather than a “Hydrogen Economy.

Ford Motor Company has recently implemented a Hardware-In-the-Loop (HIL) testing system for a new, highly complex, hybrid electric vehicle (HEV) Electronic Control Unit (ECU). The implementation of this HIL system has been quick and effective, since it is based on proven Commercial-Off-The-Shelf (COTS) automation tools for real-time that allow for a very flexible and intuitive design process. An overview of the HIL system implementation process and the derived development benefits will be shown in this paper. The initial concept for the use of this HIL system was a complete closed-loop vehicle simulation environment for Vehicle System Controller testing, but the paper will show that this concept has evolved to allow for the use of the HIL system for many facets of the design process.

This paper reports the results of an exhaust emissions characterization from the non-catalyst control systems employed on the Mazda RX-4 rotary, the Honda CVCC, and the Chrysler electronic lean burn. Throughout the paper, exhaust emissions from these vehicles are compared to those from a Chrysler equipped with an oxidation catalyst and an air pump. The emissions characterized are carbon monoxide, hydrocarbons, nitrogen oxides, sulfur dioxide, sulfates, hydrogen sulfide, carbonyl sulfide, hydrogen cyanide, aldehydes, particulate matter, and detailed hydrocarbons. A brief description of the sampling and analysis procedures used is included within the discussion.

An electromechanical gear is presented along with design examples utilizing the electromechanical gear in hybrid electric vehicle drive trains. The designs feature the electromechanical gear (the Transmotor) in place of traditional mechanical transmissions and/or gearing mechanisms. The transmotor is an electric motor suspended by its shafts, in which both the stator and the rotor are allowed to rotate freely. The motor thus can provide positive or negative rotational energy to its shafts by either consuming or generating electrical energy. A design example is included in which the transmotor is installed on the output shaft of an internal combustion engine. In this arrangement the transmotor can either increase or decrease shaft speed by applying or generating electrical power, allowing the ICE to operate with a constant speed.

The paper discusses the concept, specification and overall performance of a 10 kW electric power range extender suitable for electric plug-in and series hybrid vehicles, based on a single cylinder, high speed, four stroke internal combustion engine, tested and developed at Istituto Motori CNR of Italy. This unit has been conceived from the beginning as a compact on board recharging system for the mentioned kind of means, and especially for city cars and small commercial vehicles. The paper starts by defining some characteristics, advantages and drawbacks of an electric city car, followed by the criteria adopted to characterize the nominal power of the range extender. Then, the ratio which leaded to the adoption of a single cylinder internal combustion engine is discussed, followed by an explanation of the main design characteristics of the whole unit.

Power split in Fuel Cell Hybrid Electric Vehicles (FCHEVs) has been controlled using different strategies ranging from rule-based to optimal control. Dynamic Programming (DP) and Model Predictive Control (MPC) are two common optimal control strategies used in optimization of the power split in FCHEVs with a trade-off between global optimality of the solution and online implementation of the controller. In this paper, both control strategies are developed and tested on a FC/battery vehicle model, and the results are compared in terms of total energy consumption. In addition, the effects of the MPC prediction horizon length on the controller performance are studied. Results show that by using the DP strategy, up to 12% less total energy consumption is achieved compared to MPC for a charge sustaining mode in the Urban Dynamometer Driving Schedule (UDDS) drive cycle.

This paper quantifies the potential of electric propulsion systems to reduce petroleum use and greenhouse gas (GHG) emissions in the 2030 U.S. light-duty vehicle fleet. The propulsion systems under consideration include gasoline hybrid-electric vehicles (HEVs), plug-in hybrid vehicles (PHEVs), fuel-cell hybrid vehicles (FCVs), and battery-electric vehicles (BEVs). The performance and cost of key enabling technologies were extrapolated over a 25-30 year time horizon. These results were integrated with software simulations to model vehicle performance and tank-to-wheel energy consumption. Well-to-wheel energy and GHG emissions of future vehicle technologies were estimated by integrating the vehicle technology evaluation with assessments of different fuel pathways. The results show that, if vehicle size and performance remain constant at present-day levels, these electric propulsion systems can reduce or eliminate the transport sector's reliance on petroleum.