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Technical Paper

A Comparative Analysis of Air-inflated and Foam Seat Cushions for Truck Seats

2002-11-18
2002-01-3108
A comprehensive comparison between an air-inflated seat cushion designed for truck seats and a commonly used foam cushion is provided, using a single-axis test rig designed for seat dynamic testing. Different types of tests were conducted in order to evaluate various aspects of each type of cushion; in terms of their response to narrowband (single frequency) dynamics, broadband input of the type that is commonly used in the trucking industry for testing seats, and a step input for assessing the damping characteristics of each cushion. The tests were conducted over a twelve-hour period—in four-hour intervals—measuring the changes that occur at the seat cushion over time and assessing how these changes can affect the metrics that are used for evaluating the cushions. The tests indicated a greater stiffening of the foam cushion over time, as compared with the air-inflated cushion that showed almost no change in stiffness when exposed to a static weight for twelve hours.
Technical Paper

A Methodology for Accounting for Uneven Ride Height in Soft Suspensions with Large Lateral Separation

2009-10-06
2009-01-2920
This study pertains to motion control algorithms using statistical calculations based on relative displacement measurements, in particular where the rattle space is strictly limited by fixed end-stops and a load leveling system that allows for roll to go undetected by the sensors. One such application is the cab suspension of semi trucks that use widely-spaced springs and dampers and a load leveling system that is placed between the suspensions, near the center line of the cab. In such systems it is possible for the suspension on the two sides of the vehicle to settle at different ride heights due to uneven loading or the crown of the road. This paper will compare the use of two moving average signals (one positive and one negative) to the use of one root mean square (RMS) signal, all calculated based on the relative displacement measurement.
Technical Paper

A Methodology for Laboratory Testing of Truck Cab Suspensions

2009-10-06
2009-01-2862
This work pertains to laboratory testing of truck cab suspensions for the purpose of improving in-cab ride quality. It describes the testing procedure of a complete truck cab suspension while still being mounted on the vehicle. It allows for testing with minimal amount of resources, limited to two mobile actuators and minimal modifications to the stock vehicle. The actuators can be attached to any axle through a set of modified brake drums and excite the drive axle in a vertical plane. The excitation signal sent to the actuators can be in phase for a heave type motion or out of phase for a roll motion. The chassis shock absorbers are replaced with rigid links to prevent the actuator input from becoming filtered by the primary suspension. This allows the input to reach the cab suspension more directly and the cab to be excited across a broader range of frequencies.
Technical Paper

Alternative Test Methods for Long Term Dynamic Effects of Vehicle Seats

2002-11-18
2002-01-3082
Two alternative methods are presented for studying the comfort, and possibly fatigue, effects of vehicle seats, in particular truck seats that include a seat suspension. The methods, named “aPcrms” and “SPD%” for the purpose of this study, are based on analyzing the pressure profile at the seat cushion/human body interface in a manner that accounts for the contact area, pressure distribution, and change in contact pressure. The alternative methods are compared with methods suggested in the past for vehicle seats, using a laboratory test rig and a truck seat with a conventional foam cushion and an air-inflated seat cushion. The results show that the proposed methods better highlight the human comfort differences between the two cushion types, and provide objective measures that better correlate with subjective measures from a separate field study on the same types of seats.
Technical Paper

Field Study to Evaluate Driver Fatigue Performance in Air-Inflated Truck Seat Cushions - Objective Results

2005-04-11
2005-01-1008
This study reports the objective results from a project investigating the effectiveness of several newly proposed metrics to compare fatigue performance between two distinct truck seat cushions, specifically standard foam versus air-inflated cushions. The subjective results from this project have shown the drivers in our study prefer the air-inflated seat cushion over their normal foam cushion, and that air-inflated seat cushions provide advantages in terms of comfort, support, and fatigue [1]. This study aims to further explore the differences between these two different seat cushions by highlighting the differences in objective pressure distribution measurements. Road tests were performed using existing commercial trucks in the daily operations of Averitt Express. A retrofit air-inflated seat cushion was installed in the fleet's trucks, and the drivers were allowed to adjust to the seats over approximately one week.
Technical Paper

Study of Semiactive Adaptive Control Algorithms with Magneto-Rheological Seat Suspension

2004-03-08
2004-01-1648
This paper presents a parametric study of two semiactive adaptive control algorithms through simulation: the non-model based skyhook control, and the newly developed model-based nonlinear adaptive vibration control. This study includes discussion of suspension model setup, dynamic analysis approach, and controller tuning. The simulation setup is from a heavy-duty truck seat suspension with a magneto-rheological (MR) damper. The dynamic analysis is performed in the time domain using sine sweep excitations without the need to linearize such a nonlinear semiactive system that is studied here. Through simulation, the effectiveness of both control algorithms is demonstrated for vibration isolation. The computation flops of the simulation in the SIMULINK environment are compared, and the adaptability is studied with respect to plant variations and different excitation profiles, both of which come across typically for vehicle suspension systems.
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