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Technical Paper

A Mixing Timescale Model for PDF Simulations of LTC Combustion Process in Internal Combustion Engines

2019-09-09
2019-24-0113
Transported probability density function (PDF) methods are currently being pursued as a viable approach to model the effects of turbulent mixing and mixture stratification, especially for new alternative combustion modes as for example Homogeneous Charge Compression ignition (HCCI) which is one of the advanced low temperature combustion (LTC) concepts. Recently, they have been applied to simple engine configurations to demonstrate the importance of accurate accounting for turbulence/chemistry interactions. PDF methods can explicitly account for the turbulent fluctuations in species composition and temperature relative to mean value. The choice of the mixing model is an important aspect of PDF approach. Different mixing models can be found in the literature, the most popular is the IEM model (Interaction by Exchange with the Mean). This model is very similar to the LMSE model (Linear Mean Square Estimation).
Technical Paper

A general splash model for direct injection engine multi-dimensional simulation

2007-09-16
2007-24-0022
The interaction between impacting and splashed droplets on the combustion chamber walls and inlet air motion plays a fundamental role in the mixture formation process. It covers a crucial aspect for the correct operation of both DI diesel and gasoline engines as it greatly influences the combustion process and the exhaust emissions. A complete understanding of spray impingement is quite complex. In this paper, a numerical-experimental approach is proposed. On the experimental side, the behaviour of a Diesel impinging spray emerging from a common rail injection system (injection pressures of 80 MPa and 120 MPa) and of a gasoline hollow cone spray generated by a swirled injector (injection pressures up to 10.0 MPa) have been analysed. The impinging spray has been lightened by a pulsed laser sheet generated from the second harmonic of a Nd - YAG laser. The images have been acquired by a CCD camera at different times from the Start of Injection.
Technical Paper

An Experimental Characterization of Gasoline/Ozone/Air Mixtures in Spark Ignition Engines

2023-08-28
2023-24-0039
In this work, an ozone/air/gasoline mixture has been used as an alternative strategy to achieve a stable combustion in a spark ignition (SI) single cylinder PFI research engine. The air intake manifold has been modified to include four cells to produce ozone with different concentrations. In the research engine, various operating parameters have been monitored such as the in-cylinder pressure, temperature and composition of the exhaust gases, pressure and temperature of the mixture in the intake manifold, engine power and torque and specific fuel consumption. Experimental tests have been carried out under stoichiometric mixture conditions to observe the influence of ozone addition on the combustion process. The results show an advance and an increase of the in-cylinder pressure compared to the reference test-case, where a gasoline/air mixture is used. It is worth noting that, especially under stoichiometric condition, ozone concentration induces auto-ignition and knock.
Technical Paper

Analysis of Dual Fuel Hydrogen/Diesel Combustion Varying Diesel and Hydrogen Injection Parameters in a Single Cylinder Research Engine

2024-04-09
2024-01-2363
In the perspective of a reduction of emissions and a rapid decarbonisation, especially for compression ignition engines, hydrogen plays a decisive role. The dual fuel technology is perfectly suited to the use of hydrogen, a fuel characterized by great energy potential. In fact, replacing, at the same energy content, the fossil fuel with a totally carbon free one, a significant reduction of the greenhouse gases, like carbon dioxide and total hydrocarbon, as well as of the particulate matter can be obtained. The dual fuel with indirect injection of gaseous fuel in the intake manifold, involves the problem of hydrogen autoignition. In order to avoid this difficulty, the optimal conditions for the injection of the incoming mixture into the cylinder were experimentally investigated. All combustion processes are carried out on a research engine with optical access. The engine speed has is set at 1500 rpm, while the EGR valve is deactivated.
Journal Article

Assessment of a New Quasi-Dimensional Multizone Combustion Model for the Spray and Soot Formation Analysis in an Optical Single Cylinder Diesel Engine

2013-09-08
2013-24-0044
An innovative quasi-dimensional multizone combustion model for the spray formation, combustion and emission formation analysis in DI diesel engines was assessed and applied to an optical single cylinder engine. The model, which has been recently presented by the authors, integrates a predictive non stationary 1D spray model developed by the Sandia National Laboratory, with a diagnostic multizone thermodynamic model. The 1D spray model is capable of predicting the equivalence ratio of the fuel during the mixing process, as well as the spray penetration. The multizone approach is based on the application of the mass and energy conservation laws to several homogeneous zones identified in the combustion chamber. A specific submodel is also implemented to simulate the dilution of the burned gases. Soot formation is modeled by an expression which derives from Kitamura et al.'s results, in which an explicit dependence on the local equivalence ratio is considered.
Technical Paper

CFD Analysis of the Injection Strategy of a Dual Fuel Compression Ignition Engine Supplied with Hydrogen

2023-08-28
2023-24-0064
Although in the latest years the use of compression ignition engines has been a thread of discussion in the automotive field, it is possible to affirm that it still will be a fundamental producer of mechanical power in other sectors, such as naval and off-road applications. However, the necessity of reducing emissions requires to keep on studying new solutions for this kind of engine. Dual fuel combustion concept with methane has demonstrated to be effective in preserving the performance of the original engine and reducing soot, but issues related to the low flame speed forced researcher to find an alternative fuel at low impact of CO2. Hydrogen, thanks to its chemical and physical properties, can be a perfect candidate to ensure a good level of combustion efficiency; however, this is possible only with a proper management of the in-cylinder mixture ignition by means of a pilot injection, preventing uncontrolled autoignition events as well.
Technical Paper

CFD Modeling and Validation of the ECN Spray G Experiment under a Wide Range of Operating Conditions

2019-09-09
2019-24-0130
The increasing diffusion of gasoline direct injection (GDI) engines requires a more detailed and reliable description of the phenomena occurring during the fuel injection process. As well known the thermal and fluid-dynamic conditions present in the combustion chamber greatly influence the air-fuel mixture process deriving from GDI injectors. GDI fuel sprays typically evolve in wide range of ambient pressure and temperatures depending on the engine load. In some particular injection conditions, when in-cylinder pressure is relatively low, flash evaporation might occur significantly affecting the fuel-air mixing process. In some other particular injection conditions spray impingement on the piston wall might occur, causing high unburned hydrocarbons and soot emissions, so currently representing one of the main drawbacks of GDI engines.
Technical Paper

Characterization of PCCI Combustion in a Single Cylinder CI Engine Fuelled with RME and Bio-Ethanol

2013-04-08
2013-01-1672
This paper reports experiments on a single-cylinder direct-injection compression ignition engine operating in premixed charge compression ignition (PCCI) combustion mode. The engine was fuelled with pure rapeseed methyl ester (RME) and bio-ethanol. RME was injected in the combustion chamber by common rail (CR) injection system at 800 bar and bio-ethanol in the intake manifold by commercial port fuel injection system at 3.5 bar. The effects of different percentage of bio-ethanol were studied by means of both the in-cylinder heat release analysis and the high-speed UV-visible chemiluminescence visualization. The pollutant formation and exhaust emissions of the engine operating in dual fuel mode were evaluated. The increase of the bio-ethanol content improved the brake thermal efficiency slightly even if the brake fuel consumption increased. However, the choice to inject two biofuels decreases both the smoke opacity and NOx concentration.
Technical Paper

Coking Effect of Different FN Nozzles on Injection and Combustion in an Optically Accessible Diesel Engine

2013-09-08
2013-24-0039
Interest on the issue of diesel injector nozzle deposits is rising in the last years due to its effects on engine performance. The alteration of nozzles geometry can cause a difference in fuel mass flow and influence smoke emission. Investigation on the effects of nozzle coking in a diesel injector has been the topic of this paper. The experiments have been carried out in a single cylinder optical engine operating in premixed mode. The head of a Euro 5 production engine has been mounted on an elongated cylinder and the production CR injection system has been used. A sapphire window has been set in the piston head in order to have visible access to phenomena occurring in the combustion chamber. Three injectors with decreasing flow number (FN) have been tested. Engine has been fed with commercial diesel fuel. High spatial and temporal resolution camera has been used for the acquisition of in-cylinder injection and combustion images.
Technical Paper

Combined CFD - Experimental Analysis of the In-Cylinder Combustion Phenomena in a Dual Fuel Optical Compression Ignition Engine

2021-09-05
2021-24-0012
Methane supply in diesel engines operating in dual fuel mode has demonstrated to be effective for the reduction of particulate matter and nitric oxides emissions from this type of engine. In particular, methane is injected into the intake manifold to form a premixed charge with air, while a reduced amount of diesel oil is still directly injected to ignite the mixture inside the cylinder. As a matter of fact, the liquid fuel burns following the usual diffusive combustion, so activating the gaseous fuel oxidation in a premixed flame. Clearly, the whole combustion process appears to be more complex to be described in a CFD simulation, mainly because it is not always possible to select in the 3-dimensional codes a different combustion model for each fuel and, also, because other issues arise from the interaction of the two fuels.
Technical Paper

Combined Experimental and Numerical Investigation of the ECN Spray G under Different Engine-Like Conditions

2018-04-03
2018-01-0281
A detailed understanding of Gasoline Direct Injection (GDI) techniques applied to spark-ignition (SI) engines is necessary as they allow for many technical advantages such as increased power output, higher fuel efficiency and better cold start performances. Within this context, the extensive validation of multi-dimensional models against experimental data is a fundamental task in order to achieve an accurate reproduction of the physical phenomena characterizing the injected fuel spray. In this work, simulations of different Engine Combustion Network (ECN) Spray G conditions were performed with the Lib-ICE code, which is based on the open source OpenFOAM technology, by using a RANS Eulerian-Lagrangian approach to model the ambient gas-fuel spray interaction.
Technical Paper

Combustion Analysis in an Optical Diesel Engine Operating with Low Compression Ratio and Biodiesel Fuels

2010-04-12
2010-01-0865
In this paper we report how optical techniques were applied in the cylinder of an optically accessible engine equipped with latest-generation EURO V diesel engine head. The injection strategy with high percentage of EGR, characteristic of real engine operating point, was adopted. In particular, the combustion behavior at 1500 rpm\2 bar BMEP was investigated. Alternative diesel fuels were used. In particular, rapeseed methyl ester (RME) and gas to liquid (GTL) were selected as representative of 1st and 2nd generation alternative diesel fuel, respectively. Combustion analysis was carried out in the engine combustion chamber by means of visible digital imaging. These measurements helped to analyze the chemical and physical events occurring during the mixture preparation and the combustion development. Ultraviolet (UV) digital imaging was also performed and the presence of characteristic radical, like OH, in the various phases of combustion was detected as well.
Technical Paper

Diagnosis and Control of Advanced Diesel Combustions using Engine Vibration Signal

2011-04-12
2011-01-1414
Increasing demands on emissions reduction and efficiency encouraged a progressive introduction of cleaner combustion concepts. "Advanced" diesel combustions offer a high potential for simultaneous reduction of both NOx and soot within the engine through high inlet charge dilution and mixture homogenization. However, the potential benefits of these combustions in terms of emissions are counterbalanced by their high sensitivity to in-cylinder thermodynamic conditions. This sensitivity makes the engines require closed loop combustion control with real-time information about combustion quality. The parameter widely considered as the most important for the evaluation of the combustion quality in internal combustion engines is the cylinder pressure. However, this kind of measure involves an intrusive approach to the cylinder, expensive sensors and a special mounting process.
Technical Paper

Dynamic Analysis of Emission Spectra in HCCI Combustion

2013-09-08
2013-24-0042
This work reports on the application of spectroscopic measurements coupled with data processing techniques in order to study, in terms of spectral emissions, the dynamic of the HCCI (Homogeneous charge compression ignition) combustion that occurs inside the combustion chamber of an optically accessible direct injection Diesel engine. A pre-processing of the recorded spectra is required for a correct analysis. The procedure of pre-processing consists of two main steps, that is: noise filtering with a technique based on the POD (Proper Orthogonal Decomposition); estimate and subtraction of the baseline. The analysis of the dynamics of the recorded spectra was carried out by the estimates of the synchronous and asynchronous 2D correlation spectra.
Journal Article

Dynamic Thermal Behavior of a GDI Spray Impacting on a Heated Thin Foil by Phase-Averaged Infrared Thermography

2019-09-09
2019-24-0036
The regulations about pollutant emissions imposed by Community’s laws encourage the investigation on the combustion optimization in modern engines and in particular in those adopting the gasoline direct injection (GDI) or direct injection spark-ignited (DISI) configuration. It is known that the piston head and cylinder surface temperatures, coupled with the fuel injection pressure, strongly influence the interaction between droplets of injected fluid and the impinged wall. In the present study, the Infrared (IR) thermography is applied to investigate the thermal footprint of an iso-octane spray generated by a multi-hole GDI injector impinging on a heated thin foil. The experimental apparatus includes an Invar foil (50 μm in thickness) heated by Joule effect, clamped within a rigid frame, and the GDI injector located 11 mm above the surface.
Technical Paper

Effects of Ultra-High Injection Pressures up to 100 MPa on Gasoline Spray Morphology

2020-04-14
2020-01-0320
Very high pressures for injecting gasoline in internal combustion (i.c.) engines are recently explored for improving the air/fuel mixing process in order to control unburned hydrocarbons (UBHC) and particulate matter emissions such as for investigating new combustion concepts. The challenge remains the improvement of the spray parameters in terms of atomization, smaller droplets and their spread in the combustion chamber in order to enhance the combustion efficiency. In this framework, the raise of the injection pressure plays a key role in GDI engines for the trade-off of CO2 vs other pollutant emissions. This study aims contributing to the knowledge of the physical phenomena and mechanisms occurring when fuel is injected at ultra-high pressures for mapping and controlling the mixture formation.
Technical Paper

Effects of the Ambient Conditions on the Spray Structure and Evaporation of the ECN Spray G

2019-04-02
2019-01-0283
The use of Gasoline Direct Injection (GDI) continuously increases due to the growing demand of efficiency and power output for i.c. engines. The optimization of the fuel injection process is essential to prepare an air-fuel mixture capable to promote efficient combustion, reduced fuel consumption and pollutant emissions. Good spray atomization facilitates fuel evaporation in i.c. engines thus contributing to the fuel economy and lowering the emissions. One of the key features of a multi-hole injector is to provide an optimal spray pattern in the combustion chamber and a good mixture homogenization considering the engine-specific characteristics such fuel mass-flow rate, cylinder geometry, injector position, and charge motion. This work aims to investigate the injection processes of an eight-hole direct-injection gasoline injector from the Engine Combustion Network (ECN) effort on gasoline sprays (Spray G, serial #19).
Technical Paper

Experimental and Numerical Analysis of a High-Pressure Outwardly Opening Hollow Cone Spray Injector for Automotive Engines

2017-03-28
2017-01-0840
In the aim of reducing CO2 emissions and fuel consumption, the improvement of the diesel engine performance is based on the optimization of the whole combustion system efficiency. The focus of new technological solutions is devoted to the optimization of thermodynamic efficiency especially in terms of reduction of losses of heat exchange. In this context, it is required a continuous development of the engine combustion system, first of all the injection system and in particular the nozzle design. To this reason in the present paper a new concept of an open nozzle spray was investigated as a possible solution for application on diesel engines. The study concerns some experimental and numerical activities on a prototype of an open nozzle. An external supplier provided the prototypal version of the injector, with a dedicated piezoelectric actuation system, and with an appropriate choice of geometrical design parameters.
Technical Paper

Experimental and Numerical Characterization of Diesel Injection in Single-Cylinder Research Engine with Rate Shaping Strategy

2017-09-04
2017-24-0113
The management of multiple injections in compression ignition (CI) engines is one of the most common ways to increase engine performance by avoiding hardware modifications and after-treatment systems. Great attention is given to the profile of the injection rate since it controls the fuel delivery in the cylinder. The Injection Rate Shaping (IRS) is a technique that aims to manage the quantity of injected fuel during the injection process via a proper definition of the injection timing (injection duration and dwell time). In particular, it consists in closer and centered injection events and in a split main injection with a very small dwell time. From the experimental point of view, the performance of an IRS strategy has been studied in an optical CI engine. In particular, liquid and vapor phases of the injected fuel have been acquired via visible and infrared imaging, respectively. Injection parameters, like penetration and cone angle have been determined and analyzed.
Technical Paper

Experimental and Numerical Characterization of High-Pressure Methane Jets for Direct Injection in Internal Combustion Engines

2020-09-15
2020-01-2124
Compressed Natural Gas (CNG) is regarded as a promising fuel for spark-ignited (SI) internal combustion engines (ICE) to improve engine thermal efficiency and reduce both carbon dioxide and pollutant emissions. Significant advantages of CNG are higher-octane number, higher hydrogen to carbon ratio, and lower energy-specific CO2 emissions compared with gasoline. More, it can be produced in renewable ways, and is more widespread and cheaper than conventional liquid fossil fuels. In this regard, the direct injection of CNG engines can be considered a promising technology for highly efficient and low-emission future engines. This work reports an experimental and numerical characterization of high-pressure methane jets from a multi-hole injector for direct injection engines.
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