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Technical Paper

Analysis of the Correlation between Flow and Combustion Characteristics in Spark-Ignited Engine

2021-04-06
2021-01-0463
As global emission standards are becoming more stringent, it is necessary to increase thermal efficiency through the high compression ratio in spark-ignited engines. Various studies are being conducted to mitigate knocking caused by an increased compression ratio, which requires an understanding of the combustion phenomena inside the combustion chamber. In particular, the in-cylinder flow is a major factor affecting the entire combustion process from the generation to the propagation of flames. In the field of spark-ignited engine research, where interest in the concept of lean combustion and the expansion of the EGR supply is increasing, flow analysis is essential to ensure a rapid flame propagation speed and stable combustion process. In this study, the flow around the spark plug was measured by the Laser Doppler Velocimetry system, and the correlation with combustion in spark-ignited engines was analyzed.
Technical Paper

Assessment of Soot Particles in an Exhaust Gas for Low Temperature Diesel Combustion with High EGR in a Heavy Duty Compression Ignition Engine

2013-10-14
2013-01-2572
The characteristics of soot particles in an exhaust gas for low temperature diesel combustion (LTC) compared with conventional combustion in a compression ignition engine were experimentally investigated by the elemental and thermogravimetric analysis (TGA). Morphology of soot particles was also studied by the transmission electron microscopy (TEM). From the result of the TGA, the water can be evaporated until about 150°C for both combustion regimes. The soot particles for LTC contained more volatile hydrocarbons, which can be easily evaporated from 200°C to 420°C compared with conventional diesel combustion. The soot oxidation for conventional combustion occurs up to 600°C, on the other hand the particles for LTC is oxidized below 520°C. Elemental analysis showed higher oxygen weight fraction resulted from the oxygenated hydrocarbon for the soot particles in LTC. TEM has shown primary particles to be in a diameter range of 20 to 50 nm for conventional diesel combustion.
Technical Paper

Characterization of High-Tumble Flow Effects on Early Injection for a Lean-Burn Gasoline Engine

2023-04-11
2023-01-0238
The influence of early induction stroke direct injection on late-cycle flows was investigated for a lean-burn, high-tumble, gasoline engine. The engine features side-mounted injection and was operated at a moderate load (8.5 bar brake mean effective pressure) and engine speed (2000 revolutions per minute) condition representative of a significant portion of the duty cycle for a hybridized powertrain system. Thermodynamic engine tests were used to evaluate cam phasing, injection schedule, and ignition timing such that an optimal balance of acceptable fuel economy, combustion stability, and engine-out nitrogen oxide (NOx) emissions was achieved. A single cylinder of the 4-cylinder thermodynamic engine was outfitted with an endoscope that enabled direct imaging of the spark discharge and early flame development.
Technical Paper

Combustion Control Using Two-Stage Diesel Fuel Injection in a Single-Cylinder PCCI Engine

2004-03-08
2004-01-0938
A diesel-fueled premixed charged compression ignition (PCCI) combustion technique using a two-stage injection strategy has been investigated in a single cylinder optical engine equipped with a common-rail fuel system. Although PCCI combustion has the advantages of reducing NOx and PM emissions, difficulties in vaporization of a diesel fuel and control of the combustion phase hinder the development of the PCCI engine. A two-stage injection strategy was applied to relieve these problems. The first injection, named as main injection, was an early direct injection of diesel fuel into the cylinder to achieve premixing with air. The second injection was a diesel injection of a small quantity (1.5 mm3) as an ignition promoter and combustion phase controller near TDC. Effects of injection pressure, injected fuel quantity and compression ratio were studied with variation of an intake air temperature.
Journal Article

Combustion Phenomena and Emissions in a Dual-Fuel Optical Engine Fueled with Diesel and Natural Gas

2021-09-21
2021-01-1175
The application of dual-fuel combustion in the freight transportation sectors has received considerable attention due to the capability of achieving higher fuel efficiency and less pollutant emissions than the conventional diesel engines. In this study, high-speed flame visualization was used to investigate the phenomena of natural gas/diesel dual-fuel combustion in a single-cylinder heavy-duty engine with optical access. To implement diverse fuel blending conditions, diesel injection timing and natural gas substitution ratio were varied under constant fuel energy input. A novel flame regime separation method was implemented based on color segmentation in HSV color space to characterize the spatial distributions of premixed and non-premixed flame regimes. Flame images for larger natural gas substitution showed a significant reduction in the non-premixed flame regime accompanied by flame propagation along the vaporized diesel sprays.
Technical Paper

Detailed Characterization of Morphology and Dimensions of Diesel Particulates via Thermophoretic Sampling

2001-09-24
2001-01-3572
A thermophoretic particulate sampling device was used to investigate the detailed morphology and microstructure of diesel particulates at various engine-operating conditions. A 75 HP Caterpillar single-cylinder direct-injection diesel engine was operated to sample particulate matter from the high-temperature exhaust stream. The morphology and microstructure of the collected diesel particulates were analyzed using a high-resolution transmission electron microscope and subsequent image processing/data acquisition system. The analysis revealed that spherical primary particles were agglomerated together to form large aggregate clusters for most of engine speed and load conditions. Measured primary particle sizes ranged from 34.4 to 28.5 nm at various engine-operating conditions. The smaller primary particles observed at high engine-operating conditions were believed to be caused by particle oxidation at the high combustion temperature.
Technical Paper

Development of High Efficiency Gasoline Engine with Thermal Efficiency over 42%

2017-10-08
2017-01-2229
The maximum thermal efficiency of gasoline engine has been improving and recently the maximum of 40% has been achieved. In this study, the potential of further improvement on engine thermal efficiency over 40% was investigated. The effects of engine parameters on the engine thermal efficiency were evaluated while the optimization of parameters was implemented. Parameters tested in this study were compression ratio, tumble ratio, twin spark configuration, EGR rate, In/Ex cam shaft duration and component friction. Effects of each parameter on fuel consumption reduction were discussed with experimental results. For the engine optimization, compression ratio was found to be 14, at which the best BSFC without knock and combustion phasing retardation near sweet spot area was showed. Highly diluted combustion was applied with high EGR rate up to 35% for the knock mitigation.
Technical Paper

Development of a Reduced Chemical Kinetic Mechanism and Ignition Delay Measurement in a Rapid Compression Machine for CAI Combustion

2007-04-16
2007-01-0218
A reduced chemical kinetic mechanism for a gasoline surrogate was developed and validated in this study for CAI (Controlled Auto Ignition) combustion. The gasoline surrogate was modeled as a blend of iso-octane, n-heptane, and toluene. This reduced mechanism consisted of 44 species and 59 reactions, including main reaction paths of iso-octane, n-heptane, and toluene. The ignition delay times calculated from this mechanism showed a good agreement with previous experimental data from shock tube measurement. A rapid compression machine (RCM) was developed and used to measure the ignition delay times of gasoline and surrogate fuels in the temperature range of 890K ∼ 1000K. The RCM experimental results were also compared with the RCM simulation using the reduced mechanism. It was found that the chemical reaction started before the end of the compression process in the RCM experiment. And the ignition delay time of the suggested gasoline surrogate was similar to that of gasoline.
Technical Paper

Diesel Knock Visualization and Frequency Analysis of Premixed Charge Compression Ignition Combustion with a Narrow Injection Angle

2013-04-08
2013-01-0906
In this study, premixed charge compression ignition (PCCI) combustion was implemented using an injector that had a narrow injection angle of 70° and a moderately early injection timing of -40° crank angle after top dead center (CA ATDC). In-cylinder pressure measurements and high-speed direct imaging of the flame were performed in an optically accessible single-cylinder diesel engine. Frequency analysis of the acquired in-cylinder pressure data was carried out to obtain the frequency range of diesel knock. Meanwhile, image segmentation and a tracking algorithm based on YCbCr color space were implemented to determine the frequency range of diesel knock from the obtained high-speed image. The results show that the frequency of diesel knock was dominated by the range from 13 kHz to 15 kHz. Still, frequency with low power existed down until 7 kHz. The frequencies of the area movement were shown to be 13 kHz and, in some cases, 8.67 kHz.
Technical Paper

Diesel Spray Development of VCO Nozzles for High Pressure Direct-Injection

2000-03-06
2000-01-1254
Spray characteristics of diesel fuel injection is one of the most important factors in diesel combustion and pollutant emissions especially in HSDI (High Speed Direct Injection) diesel engines where the interval between the evaporation of atomized fuel and the onset of combustion is relatively short. An investigation into various spray characteristics from different holes of VCO nozzles was performed and its results were compared to standard sac nozzle. The global characteristics of spray, including spray angle, spray tip penetration, and spray pattern were measured from the spray images which were frozen by an instantaneous photography with a spark light source. For better understanding of spray behavior, SMD of the fuel sprays from each hole in the multi hole nozzles were measured with back light imaging while the sprays from the other holes were covered by a purpose-built nozzle cap.
Technical Paper

Effect of Breathing Characteristics on the Performance in Spark-Ignition Engines

2000-06-12
2000-05-0036
Adaptive valve timing control is one of the promising techniques to accomplish the optimized mixture formation and combustion depending on the load and speed, which is needed to meet the future challenges of reducing fuel consumption and exhaust emissions. The behavior and the effect of adaptive valve timing control system has been investigated by computer simulation, which simulates the gas dynamics in engines. These programs are typically one-dimensional including complex flow features as ‘special’ boundaries. A code adopting 2-step Lax-Wendroff method with artificial damping terms called FCT(Flux Corrected Transport), was developed to investigate the influence of operational and design parameters on the performance of engines. The effects of adaptive valve timing control system on volumetric efficiency or engine torque, and pumping loss were investigated. It increased low end torque by about 6%, and reduced pumping loss drastically at low load, high engine speed conditions.
Technical Paper

Effect of Injection Parameters on the Combustion and Emission Characteristics in a Compression Ignition Engine Fuelled with Waste Cooking Oil Biodiesel

2013-10-14
2013-01-2662
An experimental study was conducted to investigate the impact of injection parameters on the combustion and emission characteristics in a compression ignition engine fuelled with neat waste cooking oil (WCO) biodiesel. A single-cylinder diesel engine equipped with common-rail system was used in this research. The test was performed over two engine loads at an engine speed of 800 r/min. Injection timing was varied from −25 to 0 crank angle degree (CAD) after top dead center (aTDC) at two different injection pressures (80 and 160 MPa). Based on in-cylinder pressure, heat release rate was calculated to analyze the combustion characteristics. Carbon monoxide (CO), hydrocarbon (HC), nitrogen oxide (NOx) and smoke were measured to examine the emission characteristics. The results showed that the indicated specific fuel consumption (ISFC) of WCO biodiesel was higher than that of diesel. The ISFC was increased as the injection timing was advanced and injection pressure was increased.
Technical Paper

Effect of Injection Strategy on Hydrogen Direct-Injection Spark-Ignition Engine

2021-09-05
2021-24-0050
The use of hydrogen as a possible fuel for internal combustion (IC) engines can help build a society with a clean transportation framework. Diluting the in-cylinder mixture can improve the efficiency of the engines. To prove the validity of lean burn in hydrogen IC engines, three different combustion modes are investigated in this study. The engine experiments are conducted in a spray-guided direct-injection (DI) spark-ignition engine with 10 MPa of hydrogen DI. When lean burn is applied to a hydrogen IC engine, the characteristics of pumping and heat transfer loss improve. The improvement in heat transfer loss is more significant than the reduction in negative pumping work for the indicated thermal efficiency. Among the three combustion modes, stratified charge combustion (SCC) develops the maximum indicated mean effective pressure. However, this mode deteriorates the combustion stability slightly. The nitrogen oxide emission is reduced when the excess air ratio is increased.
Technical Paper

Effect of Injection Strategy on Low Temperature - Conventional Diesel Combustion Mode Transition

2015-04-14
2015-01-0836
Low Temperature Combustion (LTC) is known to be feasible only in lower load ranges so in real world application of LTC, engine operation mode should frequently change back and forth between LTC mode in lower loads and conventional mode in higher loads. In this research, effect of injection strategy on smoothness and emissions during mode transition in a single cylinder heavy duty diesel engine is studied. The Exhaust Gas Recirculation (EGR) line was controlled by a servo-valve capable of opening or closing the EGR loop within only one engine cycle. Ten cycles after the EGR valve closure were taken as the transition period during which injection timing and quantity were shifted in various ways (i.e. injection strategies) and the effect on Indicated Mean Effective Pressure (IMEP) stability and emissions was studied.
Technical Paper

Effect of Injector Nozzle Hole Geometry on Particulate Emissions in a Downsized Direct Injection Gasoline Engine

2017-09-04
2017-24-0111
In this study, the effect of the nozzle tip geometry on the nozzle tip wetting and particulate emissions was investigated. Various designs for the injector nozzle hole were newly developed for this study, focusing on the step hole geometry to reduce the nozzle tip wetting. The laser induced fluorescence technique was applied to evaluate the fuel wetting on the nozzle tip. A vehicle test and an emissions measurement in a Chassi-Dynamo were performed to investigate the particulate emission characteristics for injector nozzle designs. In addition, the in-cylinder combustion light signal measurement by the optical fiber sensor was conducted to observe diffusion combustion behavior during the vehicle test. Results showed that the step hole surface area is strongly related to nozzle tip wetting and particulate emissions characteristics. Injectors without the step hole and with a smaller step hole geometry showed significant reduction of nozzle tip wetting and number of particulate emissions.
Technical Paper

Effect of Multiple Injection Strategies on Emission and Combustion Characteristics in a Single Cylinder Direct-Injection Optical Engine

2009-04-20
2009-01-1354
The effect of multiple injections in a heavy-duty diesel engine was investigated by focusing on single-pilot injection and double-pilot injection strategies with a wide injection timing range, various injection quantity ratios, and various dwell times. Combustion characteristics were studied through flame visualization and heat release analyses as well as emissions tests. Single-pilot injection resulted in a dramatic reduction in nitrogen oxide and smoke emissions when the injection timing was advanced over 40° CA before the start of injection (BSOI) due to combustion with partially premixed charge compression ignition. A brown-colored flame area, which indicates a very fuel-rich mixture region, was rarely detected when more fuel was injected during single-pilot injection. However, hydrocarbon emission increased up to intolerable levels because fuel wetting on the cylinder wall increased.
Technical Paper

Effect of the Multiple Injection on Stratified Combustion Characteristics in a Spray-Guided DISI Engine

2011-09-11
2011-24-0059
In this study, the single-cylinder engine experiment was carried out to investigate the effect of multiple injections on stratified combustion characteristics in a spray-guided direct injection spark ignition engine. The engine was operated at 1200 rpm. The total injection quantity applied was 11 mg/stroke to represent a low-load condition. Single injection and multiple injection were tested. Split ratio of each multiple strategies were 1:1 for double injection and 1:1:1 for the triple injection respectively. Dwell time between each injection was set to 200 μs. In the result of engine experiment with the single injection, indicated mean effective pressure was increased as injection timing was retarded to top dead center due to the increased effective work. However, the retardation of the injection timing was limited by the misfire occurrence resulted from the locally rich mixture generation under the high ambient pressure.
Technical Paper

Effects of EGR and DME Injection Strategy in Hydrogen-DME Compression Ignition Engine

2011-08-30
2011-01-1790
The compression ignition combustion fuelled with hydrogen and dimethyl-ether was investigated. Exhaust gas recirculation was applied to reduce noise and nitrogen oxide (NOx) emission. When dimethyl-ether was injected earlier, combustion showed two-stage ignitions known as low temperature reaction and high temperature reaction. With advanced dimethyl-ether injection, combustion temperature and in-cylinder pressure rise were lowered which resulted in high carbon monoxide and hydrocarbon emissions. However, NOx emission was decreased due to relatively low combustion temperature. The engine combustion showed only high temperature reaction when dimethyl-ether was injected near top dead center. When exhaust gas recirculation gas was added, the in-cylinder pressure and heat release rate were decreased. However, it retarded combustion phase resulting in higher indicated mean effective pressure.
Technical Paper

Effects of Engine Operating Conditions on Catalytic Converter Temperature in an SI Engine

2002-05-06
2002-01-1677
To meet stringent emission standards, a considerable amount of development work is necessary to ensure suitable efficiency and durability of catalyst systems. The main challenge is to reduce the engine cold-start emissions. Close-coupled catalyst (CCC) provides fast light-off time by utilizing the energy in the exhaust gas. However, if some malfunction occurred during engine operation and the catalyst temperature exceeds 1050°C, the catalytic converter becomes deactivated and shows poor conversion efficiency. Close-coupled catalyst temperature was investigated under various engine operating conditions. All of the experiments were conducted with a 1.0L SI engine at 1500-4000 rpm. The engine was operated at no load to full load conditions. Exhaust gas temperature and catalyst temperature were measured as a function of lambda value (0.8-1.2), ignition timing (BTDC 30°-ATDC 30°) and misfire rates (0-28%).
Technical Paper

Effects of Exhaust Throttling on Engine Performance and Residual Gas in an SI Engine

2004-10-25
2004-01-2974
Combustion in engines can be controlled by the amount of residual gas, which has high temperature and heat capacity compared with fresh charge. Residual gas also acts like a dilution gas during combustion period. Accordingly, combustion duration increases, while the peak combustion temperature and nitrogen oxides (NOx) decreases. Amount of residual gas is affected by pressure difference between exhaust and intake, valve timing and engine speed. The main objective of this work is to identify the effects of exhaust throttle, valve timing and load conditions on residual gas fraction and engine performance. The intake valve open timing was varied freely under fixed exhaust valve close (EVC) timing. Additionally, exhaust throttle has been installed in the exhaust manifold to build up the exhaust back-pressure allowing extra amount of exhaust gases to be admitted into the cylinder during the valve overlap duration.
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