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Indian automobile production increased at a CAGR of 12.2% over FY05-FY13, with a decline in Commercial Vehicle (CV) growth rate during FY09 and FY13. Globally, automotive industry suffered a decline in FY09 due to the global financial crisis and again on a decline in FY12 due to the European sovereign debt crisis. Apart from the global events, there are various internal risks the Indian OEMs need to consider: 1) regulatory risk due to excise duty hikes, decontrol of fuel pricing, etc., 2) market risks due to currency, inflation, interest rates, material cost, 3) industry risks due to increased competition, price war, etc. In this scenario, Indian Original Equipment Manufacturers (OEMs) need to constantly recalibrate their strategies to the changing market dynamics and associated risks. A research on megatrends affecting the Indian CV industry has identified more focus on Total Cost of Ownership (TCO) as one of the megatrend.

Current trends in application technology indicate an increasing realization on the part of manufacturers and users of agricultural chemicals of the important role that application techniques and/or equipment play in the overall success of pesticide application. The trends that are most significantly influencing the way chemicals are currently applied include: increased emphasis on improving the accuracy of application increased use of low volume application (3-8 GPA) renewed interest in use of granular application increased use of conservation tillage increased emphasis on reduction in environmental contamination, both within and outside the target area increased use of highly active cam-pounds

Regulatory requirements in the European Union (EU) for off-road machines and road vehicles are different. Vehicles which transport passengers and goods, along with attached trailers, as well as road motorcycles must meet EEC type-approval requirements. All other types of self-propelled machines must meet the requirements of the Machinery Directive (Council Directive 98/37/EC), and the Electromagnetic Compatibility (EMC) Directive (Council Directive 89/336/EEC) and possibly other directives. This includes such categories as agriculture and forestry machines, construction machines, industrial trucks and similar products. The various directives outline the different processes for demonstrating compliance with the EU requirements. The intent of this paper is to summarize a few of the requirements that are of interest to off-highway equipment manufacturers and to identify some sources of information about the regulatory requirements.

“Today, wearing parts are regularly subjected to abnormal loading conditions. They must be able to accept these conditions without failure. In continuous operations, unscheduled downtime greatly increases maintenance costs, not to mention the cost of lost production. White iron castings offer premium abrasion resistance for many of these applications, but are often not used due to the possibility of brittle failure and the difficulty of mechanical attachment. This paper discusses the properties and applications of a composite of martensitic white iron and mild steel. This laminate will accept medium to high impact without loss of service failure, and can be installed by mechanical means or with welded attachment.”

Water-cooled charge air cooling is being considered as part of various technology solutions in response to 2007 US, 2010 US, EU4 and EU5 emissions standards. As manufacturers determine appropriate engine and vehicle solutions to meet the upcoming emissions standards, charge air cooling requirements are increasing due to higher turbocharger outlet temperatures and pressures, higher EGR rates, and requests for intake manifold temperature control to manage combustion and exhaust temperatures. Valeo and EMP have collaborated on the development and testing of a water cooled charge air cooler (WCCAC), controlled by a 12 volt brushless motor coolant pump. The system design addresses material temperature limitations of air-air aluminum CAC's and has the potential to simplify the packaging of the air induction system.

Recently, significant focus and development effort has been dedicated toward in-vehicle networking. This effort includes work on behalf of the American Trucking Association (ATA), the Society of Automotive Engineers (SAE), the International Standards Organization (ISO), and independent developments by automotive and semiconductor manufacturers. In-vehicle networking extends, as a result, beyond passenger cars into heavy truck, military, and construction vehicles. In the course of these developments, the benefits of networking have been examined and networking is perceived as having significant benefits, resulting in production and custom development [1, 2, 3]. The Controller Area Network (CAN) is a high-performance serial communication solution which has been designed to meet the requirements for the broad range of applications and has now progressed from a specification to a product.

METHOD of selecting sbaetiasfraicntogrsy for the transmissions and final drives of pneumatic-tired tractors that depends on a knowledge of average operating conditions is reported by John Borland. The well-known method of rating bearings on a fatigue basis is, according to tests carried out by Mr. Borland, a reasonably accurate way of predicting bearing life when loading conditions are definitely established. However, the tables that have been compiled by the bearing manufacturers are satisfactory for determining bearing life only of bearings subjected to a constant load at a constant speed. Since tractor transmissions are subjected to as many different loading conditions as there are speed changes provided in the tractor, tractor transmission bearings cannot be selected directly from these tables. They must be used in conjunction with the formula for determining a factor called weighted life.

A method to achieve roll-off cleanliness has been in existence since November 1979. This paper reviews the application of the procedure in one manufacturers operation and establishes additional considerations which should be given. A method of statistical analysis of shipaway cleanliness is employed to demonstrate capability.

Driver visibility from commercial vehicles is often an issue in post-accident litigation. While the visibility through the windows of most vehicles is restricted due to the required structure of the vehicle itself, most manufacturers and users incorporate a series of mirrors to enhance driver visibility and to reduce blind spots. The challenge for an engineer is to first demonstrate what the driver could see to a reasonable degree of engineering certainty, and then to convey this information in a form that is easy for the lay person to grasp. This paper outlines procedures for calculating and modeling the driver visibility from commercial vehicles. The primary techniques presented require access to the vehicle, although the paper also presents techniques by which visibility can be analyzed through photogrammetry and 3-D computer models, both for the vehicle and for any mirrors incorporated onto the vehicle.

Most fertilizer application systems are not capable of variable rate adjustments “on-the-fly”. To change the application rate, the farmer must dismount the tractor and change the gear ratio mechanically (i.e. via gears, chains, etc.). Air seeder manufacturers have come up with their own unique solutions to address this problem, usually involving electrohydraulics. At present there are older seeding units that perform adequately, but do not have the variable rate option. A retrofit is therefore very desirable for these units. In this paper, the feasibility of a simple hydraulic proportional valve and variable speed motor circuit is employed to replace the gears and chains. The unit is integrated with a microcontroller to provide compensation to the nonlinear properties of a proportional valve, and in turn provide a very accurate feedrate. In addition, direct user input from the cab of the tractor is possible, allowing on-the-go rate changes.

Measurement of emissions from small utility engines has usually been accomplished using steady-state raw emissions procedures such as SAE Recommended Practice J1088. While raw exhaust measurements have the advantage of producing modal exhaust gas concentration data for design feedback; they are laborious, may influence both engine performance and the emissions themselves, and have no provision for concurrent particulate measurements. It is time to consider a full-dilution procedure similar in principle to automotive and heavy-duty on-highway emission measurement practice, leading to improvements in many of the areas noted above, and generally to much higher confidence in data obtained. When certification and audit of small engine emissions become a reality, a brief dilute exhaust procedure generating only the necessary data will be a tremendous advantage to both manufacturers and regulatory agencies.

The objective of this paper is to delineate the importance of pictures, i.e., graphical models, in documenting and communicating the high level functionality of a complex system, primarily for embedded software requirements and specifications. An overview is given of various graphical techniques and methodologies for modeling complex systems. The aspects (advantages and disadvantages) relating to different categories of modeling are outlined. Discussion of complex systems extends beyond the functional/software aspects of product design to both process and project modeling. The author shares personal observations and experiences with modeling, and tools used.

For years, producers of low to medium volume products of high unit cost have been faced with the questions-“How much do we test?” and “What if we don't?” Today, manufacturers cannot compete in the market if these questions are not answered. This paper presents a methodology for answering these questions quantitatively. It applies Bayes Theorem of “apriori knowledge” to generate a probabalistic model of the new product testing task. It uses the existing knowledge and expertise within the organization and a simple matrix technique to determine the testing needs for the project at hand. This paper is intended to address the issues of durability and reliability of new products that are manufactured in relatively low volumes, such as Lift Trucks and Farm Equipment and/or products of high unit cost such as construction or off highway machinery.

Increased responsibility is currently being placed on vehicle component manufacturers to certify products as an integral part of sub-system assemblies. In the guest for quality, the current trend in structural fatigue testing is to evaluate the performance of assemblies using tests which more closely simulate the actual part orientation and loading conditions. This dictates multidimension test systems with real time system performance. This paper presents a machine that can be used to apply multi-axial loads to bushings normally used in vehicle control arm assemblies. Several unique features of the mechanical aspect of the test system are explained and several different control schemes are presented.

The performance of radial lip seals in either vehicular or industrial applications is a significant factor in the perceived quality of products. Lubricant leakage is high on the list of customer complaints or dissatisfaction. Radial lip seal suppliers have been working closely with vehicle manufacturers to improve the performance of their products. Much progress has been made. Advances from this point will depend not only on improvements in sealing technology but also on improvements in the control of the entire sealing system.

For over a decade engine manufacturers have been pursuing alternative fuel strategies for vehicle powertrains. First came the discussion of fuel selection. Next, whether or not these alternative fuels can provide the utility offered by traditional diesel. Finally, the footrace of technology and hardware to provide utility, reliability and maintainability with the use of alternative fuels. Now the day has come where many alternative fuels are a practical reality. The body of this paper will discuss the utilization of natural gas as an alternative fuel. This paper targets the fleet operator in an effort to provide a single source of information in a concise format. A discussion of emission standards, engine operational strategies, component technology, fuel characteristics and the utility of using natural gas as a fuel will be addressed. The understanding of present and future engine development is of great importance to a successful fleet operation.

Emission standards derived to protect the environment have driven engine manufacturers to accelerate their efforts in engine emission development in order to meet the mandated standards. This paper will outline the current and upcoming emission standards, the technology involved in accomplishing the requirements and the solutions to in-service engines meeting their emission standards. The paper targets the fleet operator to provide a single source of information in an effort to alert them to upcoming requirements and what can be expected when specifying equipment for procurement. The technology discussed in this paper varies in its application for several engine makes and models. Since technology transfers from application to application it is vital that these ideas and concepts be explained.

Several highly technical skills are required to design and develop a self-propelled vehicle. One such skill is to design or select the appropriate size drive train. The more accurately this can be accomplished, the more significant will be the savings in development cost. Various references are available on the theoretical approach; however, a significant unknown is the relationship to practical applications. Zahnradfabrik Friedrichshafen AG has over many years of experience developed a computer program that can reliably assess the service life of power train designs. The reliability of this approach has been proven by both vehicle manufacturers and end users.

Debris resistant bearings are being promoted by various bearing manufacturers as a solution for many contaminated lubrication environments. The baseline for such claims is often unclear for the bearing user and leaves questions as to how the information relates to specific field applications. In order to determine the benefits, if any, of these new product offerings and to assess their effectiveness, a standard method of evaluation is needed. An approach to satisfying this need is described and typical results are provided for several commercially available bearing products.

Original equipment manufacturers and their customers are demanding more efficient, lighter, smaller, safer, and smarter systems across the entire product line. In the realm of automotive, agricultural, construction, and earth-moving equipment industries, an additional highly desired feature that has been steadily trending is the capability to offer remote and autonomous operation. With the previous requirements in mind, the authors have proposed and validated a new electrohydraulic steering technology that offers energy efficiency improvement, increased productivity, enhanced safety, and adaptability to operating conditions. In this paper, the authors investigate the new steering technology's capacity to support remote operation and demonstrate it on a compact wheel loader, which can be remotely controlled without an operator present behind the steering wheel. This result establishes the new steer-by-wire technology's capability to enable full autonomous operation as well.