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In order to improve the handling and stability of a light bus at high speed, a virtual model was established in Adams-Car and its anti-roll bar and bushing parameters were virtually optimized. The tyre mechanical characteristics were firstly tested by using a plate-type tyre tester and the Magic Formula parameters of the tyre were obtained. Then the virtual bus model's handling performance were studied by the simulation of central steering test and steady static circular test. An optimal matching method was put forward. By using genetic algorithm to conduct optimization, the optimised parameters were obtained. After that the anti-roll bar and bushing samples were respectively manufactured. At last, the comparative trials were performed in an automotive proving ground, and the subjective evaluation of the light bus's handling and stability was taken by three specialized assessors.

In order to reasonably match the variable stiffness suspension and optimize the ride comfort and stability of a light bus, a virtual prototype model of the light bus was established in Adams-Car. Before the optimization, the tyre mechanical characteristics were tested by using a plate-type tyre tester, then the magic formula model of the tyre (Pac2002) was obtained by means of the global parameter identification method. The vertical vibration of the virtual model was simulated with the simulated B-class road profile, and its handling stability performance was also studied by simulation of the pylon course slalom test and steady static circular test. After that, an optimal method of the variable stiffness suspension was put forward. In the proposed method, the two-level stiffness (k1, k2) and the damping of the rear suspension and the torsional stiffness of the pre and post stabilizer bars were taken as the optimal variables.

In order to improve ride comfort and reduce interior noise of commercial vehicles, modal sensitivity analysis and optimization design of a commercial vehicle cab was carried out, which increased the first natural frequency of the optimized cab by 23.96%. The result of cab modal test verified the correctness of the finite element model and the effectiveness of the improving method. The structure-acoustic coupling model of the cab was established, and the acoustic response of the coupled sound field was predicted. The sound pressure level of the optimized cab was reduced. In comparison of the optimized cab with the original one, the optimization scheme was confirmed to be effective and reasonable.