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Recent studies in the USA show 2800 passenger casualties/year, due to automobiles and light vehicles impacting against the front structure of medium and heavy trucks at speeds over 45 mph. This same driver or passenger leaves the vehicle and becomes a pedestrian. What is being done in the automotive industry to face this situation? What improvements can be expected in automobiles, trucks and buses in the XXI century? The results obtained in this work show that it is possible and very important for new projects and modernization of commercial vehicles (trucks and buses) to introduce a front bumper concept foreseeing the Passive Safety of third parties (passenger vehicles).

The logistics process in Brazil and the world represents a significant portion of the cost of manufactured products, either for export or import. The availability of technologies that make the logistic process more efficient directly affects the product’s transportation productivity and makes them more competitive. This paper presents a telemetry model of commercial vehicles integrated with harvest machines in agriculture operations, allowing accurate scheduling of loading and unloading processes at the field. In this study, we introduce a conceptual model of a technological matrix, where the shared topologies of vehicle information processing help predict failures, identification of wear of vehicle and machine’s components. The opportunity is demonstrated to collect data from agricultural machines and combine them with data extracted from trucks. The sharing of information on farm machinery and trucks in real-time establishes an essential change in crop management in the field.

The heavy-duty natural gas engine has been subject of growing interest as a feasible alternative for the reduction of pollution levels in urban centers, where currently diesel vehicles predominate. This paper summarizes the development of the Mercedes Benz compressed natural gas engine M366LAG, which reached competitive characteristics of Diesel engines, like fuel consumption, weight / power ratio and thermal loading, by matching the turbocharging technology with charge cooler and the concept of lean burn combustion. An oxidation catalyst was developed and emissions less than 50% of the EURO II limits were achieved. With 5,958 1 of displacement and 6 cylinders in line, the M366LAG provides a power of 170 kW @ 2600 min-1 and 720 Nm @ 1560 min-1 as maximum torque.

Due to the growing need to reduce the development time of new products, a tendency to rationalize field tests through test benches, in shorter times and with lower costs, has been noted in recent years. During the 90's, such a tendency has generated, in the automotive industry, a great effort to substitute classic field tests, which until recently represented 70% of the development work, for bench tests, with benches well “calibrated” in relation to the traditional methodology. The present work intends to show the development of a test bench to simulate solar radiation and relative humidity effects upon parts and interior lining materials of truck cabins. The traditional test was carried out exposing the cabin to weather conditions in predetermined locations, or in a hot-house, monitoring the cabin interior for temperature and relative humidity variations.

With the discovery of oil and gas in the pre-salt Santos and Campos basin, the supply of natural gas (NG) is expected to increase considerably, so the use of compressed natural gas (CNG) in city buses will be an important option for reducing the overall consumption of fossil diesel fuel and a reduction in operating costs in São Paulo and Rio de Janeiro Metropolitan Areas in Brazil. A vehicle with an engine that can run on pure diesel or diesel and CNG has advantage over a vehicle that works exclusively with CNG, because when there is no availability or the lack of CNG, the vehicle / engine operates with diesel only. Another benefit of this technology is the resale value in Brazil, because after the life cycle of use in theses two big cities, Urban Buses are sold country side to small cities where CNG is not available.

The growing necessity for less carbon emission vehicles due to environmental issues and more rigid legislation rules encourages many automotive companies to develop low CO2 emission engines. This motivation leads Mercedes-Benz do Brazil to the development of a “dual-fuel” diesel engine for buses that works with diesel and CNG (Compressed Natural Gas) fuel. One of the challenges for the development of this kind of engine is the electric/electronic integration between the diesel engine ECU (Electronic Control Units) and the CNG system ECU that coordinates the engine gas injectors.

With focus on reducing the Green House Gases emissions, the use of biodiesel as an alternative fuel, in special for buses that runs on the Brazilian metropolitan areas has been even higher. Additionally, with the introduction of the new legislation for diesel engines in 2012, CONAMA PROCONVE P7, that in order to attempt to its requirements uses different kinds of exhaust gases after treatment systems, the necessity of knowing the behavior of those “P7 engines” operating with different biodiesel contents on blends with regular fossil fuel or even pure biodiesel has been an important issue to ensure the benefits of using such alternative fuel. On this evaluation, blends of 5%, 10%, 20%, 30%, 50%, 75% and 100% of biodiesel content in ANP65/2011 A_S50 Diesel Fuel (50ppm Sulfur content) was experimented in a Mercedes-Benz OM926LA E5 engine with SCR (Selective Catalyst Reaction) exhaust gases after treatment system.

New demands for the European Market claimed a new medium duty truck. Aim was not only to comply with new legislations, but also achieve better driving comfort and dynamic characteristics. The development of a new cab suspension was the answer given by means of an international project executed by the Technology Development Center of Mercedes-Benz do Brasil (CDT) with support of other technical divisions of our Development Center in Germany. High-level Teamwork Brazil/Germany at all levels from project coordination down to the plant assembly line was the key to reach an outstanding result with an extra achievement of weight reduction. Complete integration of all involved collaborators in Brazil and in Germany proved to be the main reason to get at the high efficiency shown during the development tasks. This article presents a brief overview of the undertaken development steps together with the challenges and the solutions given to assure the success of the international teamwork.

This work reports the first stage in the experimental optimization of a medium duty truck, equipped with a new engine, with four cylinders and high power, concerning both the noise emission for the environment and the noise level in the passengers' compartment. In the first stage of this work, comparative measurements among the noise levels for vehicles in different configurations were made, in order to identify the most important sources in the vehicle's noise level, as well as to serve as indicative for project improvements. Each system configuration was analyzed separately, in order to obtain a comparative evaluation of the different vehicle configurations along the whole period of measurements.

With the purpose of minimizing the gaseous emissions impacts on the metropolitan areas, many alternative fuel resources has been developed as alternatives to fossil fuels. An environmentally and economical interesting alternative for the Brazilian market is the diesel made from sugar cane (Farnesene - C15H32). The Farnesene, made by sugar cane juice fermentation in presence of a genetically modified yeast is basically a saturated hydrocarbon molecule (C15H32) with more than 98% purity and that presents properties comparable to fossil diesel and when used in regular diesel cycle engines can bring significantly reductions not only in soot levels (Particulate Matter - PM) but also on the Nitrogen Oxides (NOx), unlike the biodiesel, that is well known that it brings increases on NOx emission level due its physic-chemical properties. Reduction on CO2 levels on life cycle is another important benefit of using such fuel since it's made by renewable feedstock.

Nowadays, the cares with the vibration and the demands with the comfort of self-driven vehicles became basic requirements to the acceptance of a new truck market project more competitive and optimizing solutions that reduce the problems with vibration and comfort. Inside of those, an evaluation of commercial prototype vehicle of medium load will be presented in this work, searching to reduce a flaw still detected on test phase. Measures as change of shock cabin absorber, changes of tires, system of stabilizer bar at the back axis, changes of the front springs and use of linked shock absorber to the mount of the engine will be presented. Evaluations, which were done initially in the vehicle, the diagnosis was the movement happened due to resonance that includes the flexural of the frame, associated to the movement of pitch of the power train and of the cabin.