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Technical Paper

A Fast Running Loading Methodology for Ground Vehicle Underbody Blast Events

2018-04-03
2018-01-0620
A full-system, end-to-end blast modeling and simulation of vehicle underbody buried blast events typically includes detailed modeling of soil, high explosive (HE) charge and air. The complex computations involved in these simulations take days to just capture the initial 50-millisecond blast-off phase, and in some cases, even weeks. The single most intricate step in the buried blast event simulation is in the modeling of the explosive loading on the underbody structure from the blast products; it is also one of the most computationally expensive steps of the simulation. Therefore, there is significant interest in the modeling and simulation community to develop various methodologies for fast running tools to run full simulation events in quicker turnarounds of time.
Article

Advanced simulation using the digital twin to achieve electromagnetic compatibility and electrification management in a modern UAS

2022-01-13
The aerospace industry is facing immense challenges due to increased design complexity and higher levels of integration, particularly in the electrification of aircraft. These challenges can easily impact program cost and product time to market. System electrification and electromagnetic compatibility (EMC) have become critical issues today. In the context of 3D electromagnetics, EMC electromagnetic compatibility ensures the original equipment manufacturer (OEM) that radiated emissions from various electronic devices, such as avionics or the entire aircraft for that matter, do not interfere with other electronic products onboard the aircraft.
Standard

Aerospace Ground Equipment Criteria for a Propellant Transfer Unit

1999-01-01
CURRENT
AIR1129
The primary purpose of a Propellant Transfer Unit (PTU) is to temperature-condition and weigh a specific amount of propellant, and transfer if to a vehicle propellant tank. A secondary purpose of a PTU may be to drain propellant from the vehicle tank and return it to the transfer unit when required. The transfer unit may also be used for flushing the vehicle fill lines and transfer unit with appropriate flushing fluids, followed with nitrogen for the purpose of drying the lines and weigh tank. The transfer unit may include provisions for helium purging of the propellant transfer tank and lines, ad supplying a blanket of helium pressure to the transfer tank. Each PTU consists of a piping system with appropriate propellant and pneumatic valves, regulators, relief valves, filters and a propellant pump. Various components such as a scrubber, bubbler, propellant cooler (heat exchanger), propellant weigh tank, weigh scale and a chiller may make up the balance of the assembly.
Technical Paper

An Integrated Energy Management and Control Framework for Hybrid Military Vehicles based on Situational Awareness and Dynamic Reconfiguration

2022-03-29
2022-01-0349
As powertrain hybridization technologies are becoming popular, their application for heavy-duty military vehicles is drawing attention. An intelligent design and operation of the energy management system (EMS) is important to ensure that hybrid military vehicles can operate efficiently, simultaneously maximize fuel economy and minimize monetary cost, while successfully completing mission tasks. Furthermore, an integrated EMS framework is vital to ensure a functional vehicle power system (VPS) to survive through critical missions in a highly stochastic environment, when needed. This calls for situational awareness and dynamic system reconfiguration capabilities on-board of the military vehicle. This paper presents a new energy management and control (EMC) framework based on holistic situational awareness (SA) and dynamic reconfiguration of the VPS.
Technical Paper

Analysis of Geo-Location Data to Understand Power and Energy Requirements for Main Battle Tanks

2024-04-09
2024-01-2658
Tanks play a pivotal role in swiftly deploying firepower across dynamic battlefields. The core of tank mobility lies within their powertrains, driven by diesel engines or gas turbines. To better understand the benefits of each power system, this study uses geo-location data from the National Training Center to understand the power and energy requirements from a main battle tank over an 18-day rotation. This paper details the extraction, cleaning, and analysis of the geo-location data to produce a series of representative drive cycles for an NTC rotation. These drive-cycles serve as a basis for evaluating powertrain demands, chiefly focusing on fuel efficiency. Notably, findings reveal that substantial idling periods in tank operations contribute to diesel engines exhibiting notably lower fuel consumption compared to gas turbines. Nonetheless, gas turbines present several merits over diesel engines, notably an enhanced power-to-weight ratio and superior power delivery.
Technical Paper

Application of Desirability Approach to Determine Optimal Turning Parameters

2024-02-20
2024-01-5022
Aluminum alloys are employed in agricultural equipment, aerospace sectors, medical instruments, machinery, automobiles, etc. due to their physical and mechanical characteristics. The geometrical shape and size of the parts are modified in turning operation by using a single-point cutting tool. A356 aluminum alloy is widely used in various engineering sectors, hence there is a necessity to produce A-356 components with quality. The inappropriate cutting parameters used in turning operation entail high production costs and reduce tool life. Box–Behnken design (BBD) based on response surface methodology (RSM) was used to design the experiments such that the experiment trials were conducted by varying cutting parameters like N-spindle speed (rpm), f-feed rate (mm/rev), and d-depth of cut (mm). The multi-objective responses, such as surface roughness (SR) and metal removal rate (MRR) were analyzed with the desirability method.
Standard

Automotive Gear Lubricants for Commercial and Military Use

2022-05-20
CURRENT
J2360_202205
The gear lubricants covered by this standard exceed American Petroleum Institute (API) Service Classification API GL-5 and are intended for hypoid-type, automotive gear units, operating under conditions of high-speed/shock load and low-speed/high-torque. These lubricants may be appropriate for other gear applications where the position of the shafts relative to each other and the type of gear flank contact involve a large percentage of sliding contact. Such applications typically require extreme pressure (EP) additives to prevent the adhesion and subsequent tearing away of material from the loaded gear flanks. These lubricants are not appropriate for the lubrication of worm gears. Appendix A is a mandatory part of this standard. The information contained in Appendix A is intended for the demonstration of compliance with the requirements of this standard and for listing on the Qualified Products List (QPL) administered by the Lubricant Review Institute (LRI).
Standard

Automotive Gear Lubricants for Commercial and Military Use

2021-01-27
HISTORICAL
J2360_202101
The gear lubricants covered by this standard exceed American Petroleum Institute (API) Service Classification API GL-5 and are intended for hypoid-type, automotive gear units, operating under conditions of high-speed/shock load and low-speed/high-torque. These lubricants may be appropriate for other gear applications where the position of the shafts relative to each other and the type of gear flank contact involve a large percentage of sliding contact. Such applications typically require extreme pressure (EP) additives to prevent the adhesion and subsequent tearing away of material from the loaded gear flanks. These lubricants are not appropriate for the lubrication of worm gears. Appendix A is a mandatory part of this standard. The information contained in Appendix A is intended for the demonstration of compliance with the requirements of this standard and for listing on the Qualified Products List (QPL) administered by the Lubricant Review Institute (LRI).
Journal Article

Balancing Lifecycle Sustainment Cost with Value of Information during Design Phase

2020-04-14
2020-01-0176
The complete lifecycle of complex systems, such as ground vehicles, consists of multiple phases including design, manufacturing, operation and sustainment (O&S) and finally disposal. For many systems, the majority of the lifecycle costs are incurred during the operation and sustainment phase, specifically in the form of uncertain maintenance costs. Testing and analysis during the design phase, including reliability and supportability analysis, can have a major influence on costs during the O&S phase. However, the cost of the analysis itself must be reconciled with the expected benefits of the reduction in uncertainty. In this paper, we quantify the value of performing the tests and analyses in the design phase by treating it as imperfect information obtained to better estimate uncertain maintenance costs.
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