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Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Currently, CAI combustion is constrained at part load operation conditions because of misfire at low load and knocking combustion at high load, and the lack of effective means to control the combustion process. Extending its operating range including high load boundary towards full load and low load boundary towards idle in order to allow the CAI engine to meet the demand of whole vehicle driving cycles, has become one of the key issues facing the industrialisation of CAI/HCCI technology. Furthermore, this combustion mode should be compatible with different fuels, and can switch back to conventional spark ignition operation when necessary. In this paper, the CAI operation is demonstrated on a 2-stroke gasoline direct injection (GDI) engine equipped with a poppet valve train.

One-dimensional engine simulation programmes are often used in the engine design and optimization studies. One of the key requirements of such a simulation programme is its ability to predict the heat release process during combustion. Such simulation software has built in it the heat release models for spark ignited premixed flame and compression ignited diesel combustion. The recent emergence of Controlled Auto Ignition (CAI) combustion, also known as Homogeneous Charge Compression Ignition (HCCI), has generated the need for a third type of heat release models for this new combustion process. In this paper, a heat release correlation for CAI combustion has been derived from extensive in-cylinder pressure data obtained from a Ricardo E6 single cylinder research engine and a multi-cylinder Port Fuel Injection (PFI) gasoline engine running with CAI combustion. The experimental data covered a wide range of air/fuel ratios, speed and percentage of residual gas.

To achieve homogeneous charge compression ignition (HCCI) combustion in the range of low speeds and loads, special camshafts with low intake/exhaust cam lift and short intake/exhaust cam duration were designed. The camshafts were mounted in a Ricardo Hydra four-stroke single cylinder port fuel injection gasoline engine. HCCI combustion was achieved by controlling the amount of trapped residuals from previous cycle through negative valve overlap. The results show that indicated mean effective pressure (IMEP) depends on valve timings, engine speeds and lambda. Early exhaust valve closing (EVC) timings result in high residual fractions in the cylinder and low air mass sucked into the cylinder. As a result, combustion duration increases, IMEP and peak pressure decrease. However, pumping losses decrease. High engine speed has the similar effect on HCCI combustion characteristics as early EVC timings do. But inlet valve opening timings have slight effect on IMEP compared to EVC timings.

Direct injection gasoline engines have the potential for improved fuel economy through principally the engine down-sizing, stratified charge combustion, and Controlled Auto Ignition (CAI). However, due to the limited time available for complete fuel evaporation and the mixing of fuel and air mixture, locally fuel rich mixture or even liquid fuel can be present during the combustion process of a direct injection gasoline engine. This can result in significant increase in UHC, CO and Particulate Matter (PM) emissions from direct injection gasoline engines which are of major concerns because of the environmental and health implications. In order to investigate and develop a more efficient DI gasoline engine, a camless single cylinder DI gasoline engine has been developed. Fully flexible electro-hydraulically controlled valve train was used to achieve spark ignition (SI) and Controlled Autoignition (CAI) combustion in both 4-stroke and 2-stroke cycles.

Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Most research on CAI/HCCI combustion operations have been carried out in 4-stroke gasoline engines, despite it was originally employed to improve the part-load combustion and emission in the two-stroke gasoline engine. However, conventional ported two-stroke engines suffer from durability and high emissions. In order to take advantage of the high power density of the two-stroke cycle operation and avoid the difficulties of the ported engine, systematic research and development works have been carried out on the two-stroke cycle operation in a 4-valves gasoline engine. CAI combustion was achieved over a large range of operating conditions when the relative air/fuel ratio (lambda) was kept at one as measured by an exhaust lambda sensor.

An accurate prediction of residual burned gas within the combustion chamber is important to quantify for development of modern engines, especially so for those with internally recycled burned gases and HCCI operations. A wall-guided GDI engine has been fitted with an in-cylinder sampling probe attached to a fast response NDIR analyser to measure in-situ the cycle-by-cycle trapped residual gas. The results have been compared with a model which predicts the trapped residual gas fraction based on heat release rate calculated from the cylinder pressure data and other factors. The inlet and exhaust valve timings were varied to produce a range of Residual Gas Fraction (RGF) conditions and the results were compared between the actual measured CO2 values and those predicted by the model, which shows that the RGF value derived from the exhaust gas temperature and pressure measurement at EVC is consistently overestimated by 5% over those based on the CO2 concentrations.

Internal combustion engines are subjected to part-load operation more than in full load during a typical vehicle driving cycle. The problem with the Spark Ignition (SI) engine is its inherent low part-load efficiency. This problem arises due to the pumping loses that occur when the throttle closes or partially opens. One way of decreasing the pumping losses is to operate the engine lean or by adding residual gases. It is not possible to operate the engine unthrottled at very low loads due to misfire. However, the load can also be controlled by changing the intake valve closing timing - either early or late intake valve closing. Both strategies reduce the pumping loses and hence increase the efficiency. However the early intake valve closure (EIVC) can be used as mode transition from SI to CAI combustion.

In recent years, in order to develop more efficient and cleaner gasoline engines, a number of new engine operating strategies have been proposed and many have been studied on different engines but there is a lack of comparison between various operating strategies and alternative fuels at different SI modes. In this research, a single cylinder direct injection gasoline engine equipped with an electro-hydraulic valve train system has been commissioned and used to study and compare different engine operation modes. In this work, the fuel consumption, gaseous and particulate emissions of gasoline and its mixture with ethanol (E15 and E85) were measured and analysed when the engine was operated at the same load but with different load control methods by an intake throttle, reduced intake valve duration, and positive overlap.

With the introduction of CO2 emissions legislation in Europe and many countries, there has been extensive research on developing high efficiency gasoline engines by means of the downsizing technology. Under this approach the engine operation is shifted towards higher load regions where pumping and friction losses have a reduced effect, so improved efficiency is achieved with smaller displacement engines. However, to ensure the same full load performance of larger engines the charge density needs to be increased, which raises concerns about abnormal combustion and excessive in-cylinder pressure. In order to overcome these drawbacks a four-valve direct injection gasoline engine was modified to operate in the two-stroke cycle. Hence, the same torque achieved in an equivalent four-stroke engine could be obtained with one half of the mean effective pressure.

Controlled Auto-Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), can improve the fuel economy of gasoline engines and simultaneously achieve ultra-low NOx emissions. However, the difficulty in combustion phasing control and violent combustion at high loads limit the commercial application of CAI combustion. To overcome these problems, stratified mixture, which is rich around the central spark plug and lean around the cylinder wall, is formed through port fuel injection and direct injection of gasoline. In this condition, rich mixture is consumed by flame propagation after spark ignition, while the unburned lean mixture auto-ignites due to the increased in-cylinder temperature during flame propagation, i.e., stratified flame ignited (SFI) hybrid combustion.

Premixed Charge Compression Ignition (PCCI), a Low Temperature Combustion (LTC) strategy for diesel engines is of increasing interest due to its potential to simultaneously reduce soot and NOx emissions. However, the influence of mixture preparation on combustion phasing and heat release rate in LTC is not fully understood. In the present study, the influence of injection timing on mixture preparation, combustion and emissions in PCCI mode is investigated by experimental and computational methods. A sequential coupling approach of 3D CFD with a Stochastic Reactor Model (SRM) is used to simulate the PCCI engine. The SRM accounts for detailed chemical kinetics, convective heat transfer and turbulent micro-mixing. In this integrated approach, the temperature-equivalence ratio statistics obtained using KIVA 3V are mapped onto the stochastic particle ensemble used in the SRM.

The purpose of the 4-SPACE (4-Stroke Powered gasoline Auto-ignition Controlled combustion Engine) industrial research project is to research and develop an innovative controlled auto-ignition combustion process for lean burn automotive gasoline 4-stroke engines application. The engine concepts to be developed could have the potential to replace the existing stoichiometric / 3-way catalyst automotive spark ignition 4-stroke engines by offering the potential to meet the most stringent EURO 4 emissions limits in the year 2005 without requiring DeNOx catalyst technology. A reduction of fuel consumption and therefore of corresponding CO2 emissions of 15 to 20% in average urban conditions of use, is expected for the « 4-SPACE » lean burn 4-stroke engine with additional reduction of CO emissions.

A multi-cycle three-dimensional CFD engine simulation programme has been developed and applied to analyze the Controlled autoignition (CAI) combustion, also known as homogeneous charge compression ignition (HCCI), in a direct injection gasoline engine. CAI operation was achieved through the negative valve overlap method by means of a set of low lift camshafts. The effect of single injection timing on combustion phasing and underlying physical and chemical processes involved was examined through a series of analytical studies using the multi-cycle 3D engine simulation programme. The analyses showed that early injection into the trapped burned gases of a lean-burn mixture during the negative valve overlap period had a large effect on combustion phasing, due to localized heat release and the production of chemically reactive species. As the injection was retarded to the intake stroke, the charge cooling effect tended to slow down the autoignition process.

The Controlled Auto-Ignition (CAI) combustion, also known as Homogeneous Charge Compression Ignition (HCCI) can be achieved by the negative valve overlap method in conjunction with direct injection in a four-stroke gasoline engine. A multi-cycle 3D engine simulation program has been developed and applied to study the effect of injection timing on CAI operations with lean and stoichiometric mixtures. The combustion models used in the present study are based on the modified Shell auto-ignition model and the characteristic-time combustion model. A liquid sheet breakup spray model was used for the droplet breakup processes. Based on the parametric studies on injection timing and equivalence ratio, the major difference between stoichiometric and lean-burn CAI operations is due to the fact that fuel injections take place during the negative valve overlap period.

Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. In order to take advantage of the inherent ability to retain a large and varied amount of residual at part-load condition and its potential to achieve extreme engine downsizing of a poppet valve engine running in the 2-stroke cycle, a single cylinder 4-valves camless direct injection gasoline engine has been developed and employed to investigate the CAI combustion process in the 2-stroke cycle mode. The CAI combustion is initiated by trapped residual gases from the adjustable scavenging process enabled by the variable intake and exhaust valve timings. In addition, the boosted intake air is used to provide the in-cylinder air/fuel mixture for maximum combustion efficiency.

The Controlled Auto-Ignition (CAI) combustion, also known as Homogeneous Charge Compression Ignition (HCCI) was achieved by trapping residuals with early exhaust valve closure in conjunction with direct injection. Multi-cycle 3D engine simulations have been carried out for parametric study on four different injection timings, in order to better understand the effects of injection timings on in-cylinder mixing and CAI combustion. The full engine cycle simulation including complete gas exchange and combustion processes was carried out over several cycles in order to obtain the stable cycle for analysis. The combustion models used in the present study are the Shell auto-ignition model and the characteristic-time combustion model, which were modified to take the high level of EGR into consideration. A liquid sheet breakup spray model was used for the droplet breakup processes.

A strategy to actualize the dual-mode (SI mode and HCCI mode) operation of gasoline engine was investigated. The 4VVAS (4 variable valve actuating system), capable of independently controlling the intake and exhaust valve lifts and timings, was incorporated into a specially designed cylinder head for a single cylinder research engine and a 4VVAS-HCCI gasoline engine test bench was established. The experimental research was carried out to study the dynamic control strategies for transitions between HCCI and SI modes on the HCCI operating boundaries. Results show that equipped with the 4VVAS cylinder head, the engine can be operated in HCCI or SI mode to meet the demands of different operating conditions. 4VVAS enables the rapid and effective control over the in-cylinder residual gas, and therefore dynamic transitions between HCCI and SI can be stably achieved. It is easier to achieve transition from HCCI to SI than reversely due to the influence of thermo-inertia.

A detailed chemical model was implemented in the KIVA-3V two dimensional CFD code to investigate the effects of the spray cone angle and injection timing on the PCCI combustion process and emissions in an optical research diesel engine. A detailed chemical model for Primary Reference Fuel (PRF) consisting of 157 species and 1552 reactions was used to simulate diesel fuel chemistry. The model validation shows good agreement between the predicted and measured pressure and emissions data in the selected cases with various spray angles and injection timings. If the injection is retarded to -50° ATDC, the spray impingement at the edge of the piston corner with 100° injection angle was shown to enhance the mixing of air and fuel. The minimum fuel loss and more widely distributed fuel vapor contribute to improving combustion efficiency and lowering uHC and CO emissions in the engine idle condition.

Controlled Auto-Ignition (CAI) combustion, also known as Homogeneous Charge Compression Ignition (HCCI), has the potential to simultaneously reduce the fuel consumption and nitrogen oxides emissions of gasoline engines. However, narrow operating region in loads and speeds is one of the challenges for the commercial application of CAI combustion to gasoline engines. Therefore, the extension of loads and speeds is an important prerequisite for the commercial application of CAI combustion. The effect of intake charge boosting, charge stratification and spark-assisted ignition on the operating range in CAI mode was reviewed. Stratified flame ignited (SFI) hybrid combustion is one form to achieve CAI combustion under the conditions of highly diluted mixture caused by the flame in the stratified mixture with the help of spark plug.

With the application of valve timing strategy to inlet and exhaust valves, Homogeneous Charge Compression Ignition (HCCI) combustion was achieved by varying the amount of trapped residuals through negative valve overlap on a Ricardo Hydra four-stroke port fuel injection engine fueled with ethanol. The effect of ethanol on HCCI combustion and emission characteristics at different air-fuel ratios, speeds and valve timings was investigated. The results indicate that HCCI ethanol combustion can be achieved through changing inlet and exhaust valve timings. HCCI ethanol combustion range can be expanded to high speeds and lean burn mixture. Meanwhile, the factors influencing ignition timing and combustion duration are valve timing, lambda and speeds. Moreover, NOx emissions are extremely low under HCCI combustion. The emissions-speed and emissions-lambda relationships are obtained and analyzed.