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Accurate and useful mathematical models of physical processes can be made when we understand all of the phenomena involved. This paper reviews our understanding of the fluid flow, heat transfer and thermodynamic processes occurring in engines and the status of mathematical models expressing this understanding. Thermodynamic single system rate models are found to be extremely useful in predicting power and fuel consumption performance but of limited value in predicting emission performance. Multiple-zone, nonequilibrium models are essential for predicting emissions but are limited in accuracy by computer capacity and our understanding of engine phenomena which vary rapidly both with space and time. The need for and ability of new types of instrumentation, primarily optical, to increase our understanding of engine phenomena and improve our models is discussed.

This paper presents an approach to modeling the United States truck and bus population. A detailed model is developed that utilizes domestic factory sales figures combined with a scrappage factor as a building block for the total population. Comparison with historical data for 1958-1970 shows that the model follows trends well for intermediate parameters such as total vehicle miles per year, total fuel consumption, scrappage, etc. Fuel consumption and HC, CO, NO2, CO2 and particulate matter emissions for gasoline and diesel engines are of primary interest. The model details these parameters for the time span 1958-2000 in one-year increments. For HC and CO, truck and bus emissions could equal or exceed automobile emissions in the early 1980s, depending on the degree of control. Three population control strategies are analyzed to determine their effects on reducing fuel consumption or air pollution in later years.

An investigation into factors influencing top-ring oil film thickness at TDC, in a diesel engine, was carried out using capacitance probes and surface thermocouples installed in the liner. Short term and long term trends in the data were observed, and many unexpected features were found. Significant, consistent differences in the film thickness around the cylinder were detected, and the thermocouples showed that for this engine, the top ring unexpectedly cools the wall for a short time near TDC. Due to irreproducibility of the data, two different data acquisition techniques were used. Acquiring consecutive cycles, for a short period of time, provided a “high resolution snapshot” of the process. This method however, was not sufficient to characterize the data, and it was found that taking non-consecutive cycles, over a longer period of time, provided much more knowledge about the long term trends in the data.

A technology assessment of engines, power source and electrical technologies that can meets the needs of the future U.S. Army (“Army 21”) for cost-effective generator sets is made. Considered in this assessment are: diesel engines; stratified-charge, spark-ignited engines; homogeneous-charge, spark-ignited engines; gas turbine engines; and Stirling engines. Direct energy conversion devices including batteries, fuel cells, thermal-to-electric generators, and nuclear powered systems are also considered. In addition, potential advances in electric alternators and power conditioning, applications of networking, and noise reduction methods are discussed for possible application to the Army environment. Recommendations are made for the potential application of the different technologies for the needs of Army 21.

Analytical ferrography was used as a wear measurement tool while implimenting a procedure to calculate the wear particle generation rate and filter efficiency during laboratory diesel engine testing. The engine testing methodology with quantitative ferrography proved to be a sensitive wear measurement technique in detecting a reduction in the wear particle generation rate for a better anti-wear (API SF/CD) oil from that of a baseline API SD/CD oil. Ferrography and spectroscopy were useful as diagnostic tools for the detection and correction of the unexpected circulation of copper contaminant in the lubrication system. A journal bearing failure was detected with qualitative ferrography and verified with an engine teardown while spectroscopy did not detect the bearing failure.

An experimental apparatus, based on laser light diffraction, was developed and used to study changes in drop size distribution during a single injection, as well as from injection-to-injection, in a diesel fuel spray in room air. A model-independent numerical procedure was developed to infer drop size distribution from measured diffracted light energy. It is believed that spray deflectors, used to reduce optical density in the core of the spray, considerably influenced drop sizes. Data collected from undisturbed outer edges of the spray indicated that large numbers of sequential sprays must be sampled to accurately determine true distribution mean and dispersion parameters. Drop size distributions at all sampled locations were bi-modal, with spray axis locations exhibiting the greatest fractions of small drops. During a single spray, at a fixed location in space, the Sauter Mean Diameter varied approximately inversely as the fuel line pressure.