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Limited and non-regulated emissions of scooters were analysed during several annual research programs of the Swiss Federal Office of Environment (BAFU) *). Small scooters, which are very much used in the congested centers of several cities, are a remarkable source of air pollution. Therefore every effort to reduce the emissions is an important contribution to improve the air quality in urban centers. In the present work detailed investigations of particle emissions of different 2-stroke scooters with direct injection and with carburettor were performed. The nanoparticulate emissions were measured by means of SMPS, (CPC) and NanoMet. Also the particle mass emission (PM) was measured with the same method as for Diesel engines. Extensive analyses of PM-residuum for SOF/INSOF, PAH and toxicity equivalence (TEQ), were carried out in an international project network. Particle mass emission (PM) of 2-S Scooters consists mostly of SOF.

The objectives of the present work are to investigate the regulated and unregulated (particle) emissions of a classical and modern 2-stroke and a typical 4-stroke scooter with different ethanol blend fuels. There is also comparison of two different ethanol fuels: pure ethanol (E) *) and hydrous ethanol (EH) which contains 3.9% water and is denatured with 1.5% gasoline. Special attention is paid in this research to the hydrous ethanol, since the production costs of hydrous ethanol are much less than those for (dry) ethanol. The vehicles are with carburettor and without catalyst, which represents the most frequent technology in Eastern Asia and offers the information of engine-out emissions. Exhaust emissions measurements have been performed with fuels containing ethanol (E), or hydrous ethanol (EH) in the portion of 5, 10, 15 and 20% by volume. During the test systematical analysis of particle mass (PM) and nano-particles counts (NP) were carried out.

An active oxidation catalyst is an efficient measure to reduce not only gaseous components (CO, HC), but also particle emissions (mostly oil condensates) of a small 2-stroke engine with lost oil lubrication. Since the 2- and 3-wheelers with 2-stroke propulsion are still a very serious source of air pollution worldwide in many urban areas, it is important to have a look on some consequences of an improperly working catalyst. The present paper shows some results of user-oriented aging of catalyst on the vehicle and results of limited emissions and unlimited (nano)particles during the catalysts screening tests. The works are a part of an international scooter network project, which was performed (2004 to 2007) in the Laboratories for IC-Engines & Exhaust Emission Control of the University of Applied Sciences, Biel, Switzerland with main support of the Swiss Federal Office of Environment (BAFU), Swiss Petrol Union (EV) and Swiss Lubes (VSS).

2- and 3-wheelers with 2-S propulsion are still a very serious source of air pollution worldwide in many urban areas. Therefore, every effort to reduce the emissions of those vehicles is an important contribution to improve the air quality. In the present work detailed investigations of regulated emissions and of particle emissions of 2-stroke scooters with direct injection and with carburator were performed. To demonstrate the emission reduction potentials some possibilities of emission improvements were grouped into steps. These technical measures were: ○ Higher tier lube oils ○ Lower oil dosing ○ Active oxidation catalyst ○ Supplementary filtration & oxidation devise (WFC) **) ○ Special fuel. Particle mass and nanoparticles (number), which are amply present in 2-stroke exhaust gas and which contribute strongly to the toxicity level are still unlimited by the international exhaust gas legislation. They were extensively investigated in the present project series.

Macroscopic studies and scanning electron microscope (SEM), as well as transmission electron microscope (TEM) research were carried out to investigate the nature and properties of particulate matter (PM) deposited in three diesel particulate filters (DPFs) operating with different fuels: 100% rapeseed methyl ester (RME100), a blend of 20% RME and 80% diesel (RME20), as well as 100% diesel (RME0). The DPFs were catalytically coated with V₂O₅/TiO₂. The PM deposits were either extracted from sectioned DPFs or studied "in situ," as deposited. In the RME100-DPF, the lowest soot and highest ash depositions are found. The higher amount of ash in RME100-DPF, as well as the higher participation of the element Ca in the ash from this filter, indicates that in addition to lubricating oil, the RME fuel contributes also to ash formation. Ash is found accumulating in the plugged inlet channels only in RME100 and as a few tens of μm-thick layer on the channel walls of all three filters.

An independent periodical technical inspection (PTI)*) of vehicles is proposed in the last time as a better prevention against increased emissions of the fleet. Several projects focused on the Diesel vehicles (HD & LD) and on the functionality of the exhaust aftertreatment systems as a key element for lowering emissions of a vehicle or machine. The present paper summarizes the results obtained on 3 modern passenger cars Euro 6b (with EGR, DOC, DPF & SCR) during load jumps, representing the heat-up or cool-down behaviour of the exhaust system. The portable devices for PTI were tested together with the stationary measuring systems of the engine laboratory. In the second part of the report, the present knowledge and proposals of supplementary test procedures (like IUC or PTI) were shortly described.

During the first decade of diesel particle filter development and deployment in cars, trucks, buses and underground sites, DPF regeneration methods were engineered that were compatible with the then prevalent high sulfur content in the fuel ≻ 2000 ppm. The mainly used methods were burners, electrical heaters, replaceable filters and non-precious metal fuel additives. Low sulfur diesel fuel became only available from 1996 in Sweden, 1998 in Switzerland, and after 2000 everywhere in Europe. Thus, the deployment of precious metal catalytic converters was feasible both as original equipment and retrofitting of in-use engines. The so-called CRT particle filters using PGM-catalysis for providing NO₂ for low temperature regeneration became very successful wherever ULSD was available.

1 Small off-road 2-stroke SI-engines have very high pollutant emissions. The Swiss environmental protection agency (BUWAL) investigates the state of the technology and emissions with the scope to show the potential of improvements by means of the best available technology (BAT) and to motivate the consumers to use the more sophisticated equipment and cleaner fuels to protect their health and the environment. In the present work emission measurements of chainsaws were performed with a special concern of particulate emissions. Particulates were analysed by means of: gravimetry, SMPS, NanoMet and differential analysis of filter residue. The varied conditions were: A/F-ratio, lube-oil content and the fuel quality. It has been shown, that the particulate mass and the nanoparticle numbers, which both consisting almost exclusively of unburned lube-oil, attain very high values. They are strongly influenced by the mixture tuning and by the lube-oil content.

Different Diesel Particle Filters (DPF)*) were tested on a 2-Stroke Detroit-Diesel bus engine 6V 92 TA. The investigations focused on soot burden and regeneration of the DPF with special filter materials. Also examined was promoting the regeneration by: throttling, additive (FBC), oxidation catalytic converter upstream of DPF and the catalytic coating of the filter material. The metrics were the particulate matter emission, its composition and the nanoparticles. The most important results are: The average SOF content in the engine exhaust particulate matter is 77.6 % and the majority of it is emitted as bigger droplets The wire-mesh filter catalyst (WFC) - a novel emission reduction technology -substantially curtails the SOF and PM. WFC traps and oxidizes the oil droplets and produces a “dry” soot. This can be very advantageous for the DPF downstream of WFC. (WFC can be also very interesting for 2-S gasoline engines).

Exhaust emissions measurements of a small 2-S Scooter Peugeot TSDI*), 50cc with different particle filters have been performed in this present work according to the measuring procedures, which were established in the previous research in the Swiss Scooter Network, [1, 2, 3, 4, 5, 6, 7, 8, 9]. The investigated particle filtration materials were supplied from different manufacturers as samples without specifications and they were applied by the research laboratory in a special muffler able to be taken apart. The investigated scooter represented a modern (2002) 2-stroke technology with direct injection, with oxidation catalyst and with injection of the lube oil to the intake air. Since there is a special concern about the particle emissions of the small engines, the particle mass and nanoparticle measurements were systematically carried out. The nanoparticulate emissions were measured by means of SMPS (CPC) and NanoMet*).

Nanoparticle emissions of two 2-stroke scooters were investigated along the exhaust and the CVS (Constant Volume Sampling) systems. Two configurations were tested: regular full-flow dilution configuration (denoted as “closed”) and also a modified sampling configuration (denoted as “open”). The scooters represent two distinct modern technologies. One scooter had direct injection TSDI*) (Two-Stroke Direct Injection). The other had a carburettor. Depending on the technology, the scooters produce different kind of aerosols (state-of-oxidation and SOF content). Moreover, the scooters were operated with and without oxidation catalyst. The tests were performed at two constant vehicular speeds (20 km/h and 40 km/h). The measuring procedures are those established during the previous research of the Swiss Scooter Network. The nanoparticulate emissions were measured using SMPS (Scanning Mobility Particle Sizer) and DC (Diffusion Charging) sensors.

All internal combustion piston engines emit solid nanoparticles. Some are soot particles resulting from incomplete combustion of fuels, or lube oil. Some particles are metal compounds, most probably metal oxides. A major source of metal compound particles is engine abrasion. The lube oil transports these abraded particles into the combustion zone. There they are partially vaporized and ultrafine oxide particles formed through nucleation [1]. Other sources are the metallic additives to the lube oil, metallic additives in the fuel, and debris from the catalytic coatings in the exhaust-gas emission control devices. The formation process results in extremely fine particles, typically smaller than 50 nm. Thus they intrude through the alveolar membranes directly into the human organism. The consequent health risk necessitates a careful investigation of these emissions and effective curtailment.

Concern for engine particle emission led to EC regulations of the number of solid particles emitted by LDV and HDV. However, all conventional piston-driven combustion engines emit metal oxide particles of which only little is known. The main sources are abrasion between piston ring and cylinder, abrasion of bearing, cams and valves, catalyst coatings, metal-organic lubrication oil additives, and fuel additives. While abrasion usually generates particles in the μm range, high concentrations of nanosize metal oxide particles are also observed, probably resulting from nucleation processes during combustion. In general, metal oxides, especially from transition metals, have high surface reactivity and can therefore be very toxic, especially nanosize particles, which evidently provide a high specific bioactive surface and are suspected to penetrate into the organism. Hence, these particles must be scrutinized for quantity, size distribution and composition.

The progressing exhaust gas legislation for on- and off-road vehicles includes gradually the nanoparticle count limits. The invisible nanoparticles from different emission sources penetrate like a gas into the living organisms and may cause several health hazards. The present paper shows some results of a modern chain saw with & without oxidation catalyst, with Alkylate fuel and with different lube oils. The measurements focused specially on particulate emissions. Particulates were analysed by means of gravimetry (PM) and granulometry SMPS (PN). In this way the reduction potentials with application of the best materials (fuel, lube oil, ox-cat.) were indicated. It has been shown that the particle mass (PM) and the particle numbers (PN), which both consisting almost exclusively of unburned lube-oil, can attain quite high values, but can be influenced by the lube oil quality and can be considerably reduced with an oxidation catalyst.

The Swiss 1998 Ordinance on Air Pollution Control (OAPC) mandates curtailment of carcinogenic Diesel particle emissions at construction sites [4]. In addition particle traps are compulsory at underground workplaces [3]. In compliance, more than 6,000 Diesel engines were retrofitted with different particle trap systems. Many traps surpassed 99% filtration efficiency, from the beginning, and secondary emissions were mostly prevented. However, trap failure due to mechanical and thermal damage was initially rather high at about 10%. By Y-2000 the failure rate was halved to about 6%. Thanks to focussed improvements, the Y-2003 statistics show yearly failures of “only” about 2%. The Swiss target is to retrofit 15,000 construction machines with traps, fully compliant with environmental directives, having 5,000 operating hours durability and failure rates below 1%. Construction machines have much higher PM-emission factors than trucks, and are operated more intensely than tractors.

In the diesel sector the fatty acid methyl esters (FAME's) - in Europe mostly RME (rapeseed methyl ester) and in US mostly SME (soja oil methyl ester) - are used as a various share, % volume blends with the diesel fuel (B5, B7, B10, B20, Bxx). The present joint project focuses on RME being the most important representative of the biofuels of 1st generation in Europe. The influences of RME blend fuels on emissions and on lube oil deterioration are emphasized. Emissions were investigated on a modern engine with exhaust gas aftertreatment devices like SCR and (DPF+ SCR). Beside the legally limited exhaust emission components some non-legislated like NO₂, N₂O, NH₃ and nanoparticles were measured at stationary and dynamic engine operation.

Limited and nonlimited emissions of scooters were analysed during several annual research programs of the Swiss Agency of Environment Forests and Landscape (SAEFL, BUWAL)*). Small scooters, which are very much used in the congested centers of several cities are a remarkable source of air pollution. Therefore every effort to reduce the emissions is an important contribution to improve the air quality in urban centers. In the present work detailed investigations of particle emissions of different 2-stroke scooters with direct injection and with carburetor were performed. The nanoparticulate emissions with different lube oils and fuels were measured by means of SMPS, (CPC) and NanoMet *). Also the particle mass emission (PM) was measured with the same method as for Diesel engines. Extensive analyses of PM-residuum for PAH & SOF/INSOF, as well as for VOC were carried out in an international project network.

Butanol, a four-carbon alcohol, is considered in the last years as an interesting alternative fuel, both for Diesel and for gasoline application. Its advantages for engine operation are: good miscibility with gasoline and diesel fuels, higher calorific value than ethanol, lower hygroscopicity, lower corrosivity and possibility of replacing aviation fuels. Like ethanol, butanol can be produced as a biomass-based renewable fuel or from fossil sources. In the research project, DiBut (Diesel and butanol) addition of butanol to Diesel fuel was investigated from the points of view of engine combustion and of influences on exhaust aftertreatment systems and emissions. One investigated engine (E1) was with emission class “EU Stage 3A” for construction machines, another one, engine (E2) was HD Euro VI. The most important findings are: with higher butanol content, there is a lower heat value of the fuel and there is lower torque at full load.