This Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of non-self-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in section 3.
This report lists documents that aid and govern the design of gas turbine powered aircraft and missile fuel systems. The report lists the military and industry specifications and standards and the most notable design handbooks that are commonly used in fuel system design. The specifications and standards section has been divided into two parts, a master list arranged numerically of all industry and military specifications and standards and a component list that provides a functional breakdown and a cross-reference of these documents. It is intended that this report be a supplement to specifications MIL-F-8615, MIL-F-17874, MIL-F-38363 and MIL-F-87154. Revisions and amendments which are correct for the specifications and standards are not listed. The fuel system design handbooks are listed for fuels and for system and component design.
This report lists documents that aid and govern the design of aircraft and missile fuel systems. The report lists the military and industry specifications and standards and the most notable design handbooks that are commonly used in fuel system design. Note that only the principle fuel specifications for the U.S. and Europe (Military Specifications, ASTM, and Def Stan) have been included within this report. The specifications and standards section has been divided into two parts: a master list arranged numerically of all industry and military specifications and standards, and a component list that provides a functional breakdown and a cross-reference of these documents. It is intended that this report be a supplement to specifications ARP8615, MIL-F-17874, and JSSG 2009. Revisions and amendments which are correct for the specifications and standards are not listed. The fuel system design handbooks are listed for fuels and for system and component design.
The scope of this document is to provide pertinent information on demonstrating the performance of Flame Arrestors, also known as Fuel Vent Protectors (FVPs), in preventing the propagation of a deflagration when the arrestors are subjected to aerospace-representative flames produced by the venting of flammable gas through the arrestor. Test procedures for two separate combustion-loading profiles are presented herein: The flame hold test condition, and the flame propagation test condition. For the flame hold test condition, the applicability of two separate critical flows is discussed in which one flow results in the greatest flame arrestor temperature and a second flow results in the greatest temperature of the surrounding structure.
This SAE Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of nonself-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in Section 2.
This document describes the major design drivers and considerations when designing a fuel system for a large commercial aircraft. It discusses the design at a system/aircraft level, and is not intended as a design manual for individual system components, though it does refer out to other SAE specifications where more detail on specific components and sub systems is given. It does include examples of a number of calculations associated with sizing of fuel systems, based on those given in NAV-AIR-06-5-504, as well as an appendix summarizing basic fluid mechanical equations which are key for fuel system design. It is acknowledged that most of these calculations would today be performed by modelling tools, rather than by hand, but it is considered important for the designer to understand the principles. It is intended that later issues of this document will include appendices which give specific considerations for military aircraft, smaller commercial aircraft, and rotorcraft.
This Aerospace Recommended Practice (ARP) covers a brief discussion of the icing problem in aircraft fuel systems and different means that have been used to test for icing. Fuel preparation procedures and icing tests for aircraft fuel systems and components are proposed herein as a recommended practice to be used in the aircraft industry for fixed wing aircraft and their operational environment only. In the context of this ARP, the engine (and APU) is not considered to be a component of the aircraft fuel system, for the engine fuel system is subjected to icing tests by the engine/APU manufacturer for commercial and specific military applications. This ARP is written mostly to address fuel system level testing. It also provides a means to address the requirements of 14 CFR 23.951(c) and 25.951(c). Some of the methods described in this document can be applied to engine and APU level testing or components of those application domains.
This SAE Aerospace Information Report (AIR) is a compilation of engineering references and data useful to the technical community that can be used to ensure fuel system compatibility with composite structure. This AIR is not a complete detailed design guide and is not intended to satisfy all potential fuel system applications. Extensive research, design, and development are required for each individual application.
The test procedure applies to the refueling manifold system connecting the receiver aircraft fuel tanks to the refueling source fuel pump(s) for both ground and aerial refueling. The test procedure is intended to verify that the limit value for surge pressure specified for the receiver fuel system is not exceeded when refueling from a refueling source which meets the requirements of AS 1284 (reference 2). This recommended practice is not directly applicable to surge pressure developed during operation of an aircraft fuel system, such as initiating or stopping engine fuel feed or fuel transfer within an aircraft, or the pressure surge produced when the fuel pumps are first started to fill an empty fuel manifold.
This SAE Aerospace Information Report (AIR) is limited to the subject of aircraft fuel system plumbing systems and the questions concerning the requirements for electrical bonding of the various components of the system as related to Static Electric Charges, Electromagnectic Interference (EMI) and Lightning Strikes (Direct and Indirect Effects)
This document establishes requirements, test procedures, and acceptance criteria for the fire testing of fluid handling components and materials used in aircraft fluid systems. It is applicable to fluid handling components other than those prescribed by AS1055 (e.g., hoses, tube assemblies, coils, fittings). It also is applicable to materials, wiring, and components such as reservoirs, valves, gearboxes, pumps, filter assemblies, accumulators, fluid-cooled electrical/electronic components, in-flight fluid system instrumentation, hydromechanical controls, actuators, heat exchangers, and manifolds. These components may be used in fuel, lubrication, hydraulic, or pneumatic systems.
The "Scope" section may be a very brief statement describing the coverage of the specification for a simple device, or it may require a long description of limiting parameters for a more complex device or system having a complicated interface definition.
The importance of adequate component procurement specifications to the success of a hardware development program cannot be overemphasized. Specifications which are too stringent can be as detrimental as specifications which are too lax. Performance specifications must not only identify all of the component requirements, but they must also include sufficient quality assurance provisions so that compliance can be verified. It should be understood that in almost every case specifications for components will ultimately become part of a BINDING, WRITTEN CONTRACT (PO). The purpose of this document is to describe types of specifications, provide guidance for the preparation of fluid component specifications, and identify documents commonly referenced in fluid component specifications.
The importance of adequate component procurement specifications to the success of a hardware development program cannot be overemphasized. Specifications which are too stringent can be as detrimental as specifications which are too lax. Performance specifications must not only identify all of the component requirements, but they must also include sufficient quality assurance provisions so that compliance can be verified. It should be understood that in almost every case specifications for components will ultimately become part of a BINDING, WRITTEN CONTRACT (PO). The purpose of this document is to describe types of specifications, provide guidance for the preparation of fluid component specifications, and identify documents commonly referenced in fluid component specifications.
This report is intended to identify the various existing technologies used for a fuel level sensing system. In addition to sensing technologies, it describes the basic architecture of fuel level sensing systems and their association with fuel gauging system to increase integrity of fuel measurement and management. As the fuel level sensing system is generally based on electrical components within fuel tanks, a specific focus is made on fuel tank explosion safety protection. An overview of the capacitive fuel gauging operation can be found in AIR5691.