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In this paper a fast NOx model is presented which can be used for engine optimization, aftertreatment control or virtual mapping. A cylinder pressure trace is required as input data. High calculation speed is obtained by using table interpolation to calculate equilibrium temperatures and species concentrations. Test data from a single-cylinder engine and from a complete six-cylinder engine have been used for calibration and validation of the model. The model produces results of good agreement with emission measurements using approximately 50 combustion product zones and a calculation time of one second per engine cycle. Different compression ratios, EGR rates, injection timing, inlet pressures etc. were used in the validation tests.

Heavy-duty vehicles face increasing demands of emission regulations. Reduced carbon-dioxide (CO2) emission targets motivate decreased fuel consumption for fossil fuel engines. Increased engine efficiency contributes to lower fuel consumption and can be achieved by lower heat transfer, friction and exhaust losses. The double compression expansion engine (DCEE) concept achieves higher efficiency, as it utilizes a split-cycle approach to increase the in-cylinder pressure and recover the normally wasted exhaust energy. However, the DCEE concept suffers heat losses from the high-pressure approach. This study utilizes up to three injectors to reduce the wall-gas temperature gradient rendering lower convective heat losses. The injector configuration consists of a standard central injector and two side-injectors placed at the rim of the bowl. An increased distance from side-injector to the wall delivered lower heat losses by centralizing hot gases in the combustion chamber.

A 6-cylinder truck engine is modified for turbo charged dual fuel Homogeneous Charge Compression Ignition (HCCI) engine operation. Two different fuels, ethanol and n-heptane, are used to control the ignition timing. The objective of this study is to demonstrate high load operation of a full size HCCI engine and to discuss some of the typical constraints associated with HCCI operation. This study proves the possibility to achieve high loads, up to 16 bar Brake Mean Effective Pressure (BMEP), and ultra low NOx emissions, using turbo charging and dual fuel. Although the system shows great potential, it is obvious that the lack of inlet air pre heating is a drawback at low loads, where combustion efficiency suffers. At high loads, the low exhaust temperature provides little energy for turbo charging, thus causing pump losses higher than for a comparable diesel engine. Design of turbo charger therefore, is a key issue in order to achieve high loads in combination with high efficiency.

Mixing in wall-jets was investigated in an optical heavy-duty diesel engine with several injector configurations and injection pressures. Laser-induced fluorescence (LIF) was employed in non-reacting conditions in order to quantitatively measure local equivalence ratios in colliding wall-jets. A novel laser diagnostic technique, Structured Laser Illumination Planar Imaging (SLIPI), was successfully implemented in an optical engine and permits to differentiate LIF signal from multiply scattered light. It was used to quantitatively measure local equivalence ratio in colliding wall-jets under non-reacting conditions. Mixing phenomena in wall-jets were analyzed by comparing the equivalence ratio in the free part of the jet with that in the recirculation zone where two wall-jets collide. These results were then compared to φ predictions for free-jets. It was found that under the conditions tested, increased injection pressure did not increase mixing in the wall-jets.

In the last couple of decades, countries have enacted new laws concerning environmental pollution caused by heavy-duty commercial and passenger vehicles. This is done mainly in an effort to reduce smog and health impacts caused by the different pollutions. One of the legislated pollutions, among a wide range of regulated pollutions, is nitrogen oxides (commonly abbreviated as NOx). The SCR (Selective Catalytic Reduction) was introduced in the automotive industry to reduce NOx emissions leaving the vehicle. The basic idea is to inject a urea solution (AdBlue™) in the exhaust gas before the gas enters the catalyst. The optimal working temperature for the catalyst is somewhere in the range of 300 to 400 °C. For the reactions to occur without a catalyst, the gas temperature has to be at least 800 °C. These temperatures only occur in the engine cylinder itself, during and after the combustion.

The soot distribution as function of ambient O₂ mole fraction in a heavy-duty diesel engine was investigated at low load (6 bar IMEP) with laser-induced incandescence (LII) and natural luminosity. A Multi-YAG laser system was utilized to create time-resolved LII using 8 laser pulses with a spacing of one CAD with detection on an 8-chip framing camera. It is well known that the engine-out smoke level increases with decreasing oxygen fraction up to a certain level where it starts to decrease again. For the studied case the peak occurred at an O₂ fraction of 11.4%. When the oxygen fraction was decreased successively from 21% to 9%, the initial soot formation moved downstream in the jet. At the lower oxygen fractions, below 12%, no soot was formed until after the wall interaction. At oxygen fractions below 11% the first evidence of soot is in the recirculation zone between two adjacent jets.

When applying high amount of EGR (exhaust gas recirculation) in Partially Premixed Combustion (PPC) using diesel fuel, an increase in soot emission is observed as a penalty. To better understand how EGR affects soot particles in the cylinder, a fast gas sampling technique was used to draw gas samples directly out of the combustion chamber in a Scania D13 heavy duty diesel engine. The samples were characterized on-line using a scanning mobility particle sizer for soot size distributions and an aethalometer for black carbon (soot) mass concentrations. Three EGR rates, 0%, 56% and 64% were applied in the study. It was found that EGR reduces both the soot formation rate and the soot oxidation rate, due to lower flame temperature and a lower availability of oxidizing agents. With higher EGR rates, the peak soot mass concentration decreased. However, the oxidation rate was reduced even more.

Fuel effects on ignition delay and low temperature reactions (LTR) during partially premixed combustion (PPC) were analyzed using Design of Experiments (DoE). The test matrix included seventeen mixtures of n-heptane, isooctane, toluene and ethanol covering a broad range of ignition quality and fuel chemistry. Experiments were performed on a light-duty diesel engine at 8 bar IMEPg, 1500 rpm with a variation in combustion phasing, inlet oxygen concentration and injection pressure. A single injection strategy was used and the start of injection and injection duration were adjusted to achieve the desired load and combustion phasing. The experimental data show that fuels with higher Research Octane Number (RON) values generally produced longer ignition delays. In addition, the alcohol content had significantly stronger effect on ignition delay than the aromatic content.

This paper illustrates the applicability of a sequential fluid mechanics, multi-zone chemical kinetics model to analyze HCCI experimental data for two combustion chamber geometries with different levels of turbulence: a low turbulence disc geometry (flat top piston), and a high turbulence square geometry (piston with a square bowl). The model uses a fluid mechanics code to determine temperature histories in the engine as a function of crank angle. These temperature histories are then fed into a chemical kinetic solver, which determines combustion characteristics for a relatively small number of zones (40). The model makes the assumption that there is no direct linking between turbulence and combustion. The multi-zone model yields good results for both the disc and the square geometries. The model makes good predictions of pressure traces and heat release rates.

This article deals with study of ionization current sensing technique's signal characteristics while operating with pre-chamber spark plug to achieve plasma jet ignition in a 6 cylinder 9 liter turbo-charged natural gas engine under EGR and excess air dilution. Unlike the signal with conventional spark plug which can be divided into distinct chemical and thermal ionization peaks, the signal with pre-chamber spark plug shows a much larger first peak and a negligible second peak thereafter. Many studies in past have found the time of second peak coinciding with the time of maximum cylinder pressure and this correlation has been used as an input to combustion control systems but the absence of second peak makes application of this concept difficult with pre-chamber spark plug.

Combustion initiation in an HCCI engine is dependent of several parameters that are not easily controlled like the temperature and pressure history in the cylinder. So achieving the same ignition condition in all the cylinders in a multi-cylinder engine is difficult. Factors as gas exchange, compression ratio, cylinder cooling, fuel supply, and inlet air temperature can differ from cylinder-to-cylinder. These differences cause both combustion phasing and load variations between the cylinders, which in the end affect the engine performance. Operating range in terms of speed and load is also affected by the cylinder imbalance, since misfiring or too fast combustion in the worst cylinders limits the load. The cylinder-to-cylinder variations are investigated in a multi-cylinder Variable Compression Ratio (VCR) engine, and the effect it has on the engine performance.

Earlier studies on efficiency improvement in CI engines have suggested that heat transfer losses contribute largely to the total energy losses. Fuel impingement on the cylinder walls is typically associated with high heat transfer. This study proposes a two-injector concept to reduce heat losses and thereby improve efficiency. The two injectors are placed at the rim of the bowl to change the spray pattern. Computational simulations based on the Reynolds-Averaged Navier-Stokes approach have been performed for four different fuel injection timings in order to quantify the reduction in heat losses for the proposed concept. Two-injector concepts were compared to reference cases using only one centrally mounted injector. All simulations were performed in a double compression expansion engine (DCEE) concept using the Volvo D13 single-cylinder engine. In the DCEE, a large portion of the exhaust energy is re-used in the second expansion, thus increasing the thermodynamic efficiency.

Laser-Induced Incandescence (LII) has traditionally been considered a straightforward and reliable optical diagnostic technique for in-cylinder soot measurements. As a result, it is nowadays even possible to buy turn-key LII measurement systems. During recent years, however, attention has been drawn to a number of unresolved challenges with LII. Many of these are relevant mostly for particle sizing using time-resolved LII, but also two-dimensional soot volume fraction measurements are affected, especially in regions with high soot concentrations typically found in combustion engines. In this work the focus is on the specific challenges involved in performing high-repetition rate measurements with LII in diesel engines. All the mentioned issues might not be possible to overcome but they should nevertheless be known and their potential impact should be considered.

Partially Premixed Combustion (PPC) provides the potential of simultaneous reduction of NOx and soot for diesel engines. This work attempts to characterize the operating range and conditions required for PPC. The characterization is based on the evaluation of emission and in-cylinder measurement data of engine experiments. It is shown that the combination of low compression ratio, high EGR rate and engine operation close to stoichiometric conditions enables simultaneous NOx and soot reduction at loads of 8bar, 12bar, and 15bar IMEP gross. The departure from the conventional NOx-soot trade-off curve has to be paid with a decline in combustion efficiency and a rise in HC and CO emissions. It is shown that the low soot levels of PPC come along with long ignition delay and low combustion temperature. A further result of this work is that higher inlet pressure broadens the operating range of Partially Premixed Combustion.

This paper presents a strategy for closed-loop control of a multi cylinder turbo charged Homogeneous Charge Compression Ignition (HCCI) engine. A dual fuel port injection system allows control of combustion timing and load individually for each cylinder. The two fuels used are isooctane and n-heptane, which provides a wide range of autoignition properties. Cylinder pressure sensors provide feedback and information regarding combustion. The angle of 50% heat release is calculated in real time for each cycle and used for timing feedback. Inlet air preheating is used at low loads to maintain a high combustion efficiency.

Homogeneous Charge Compression Ignition (HCCI) combustion is limited in maximum load due to high peak pressures and excessive combustion rate. If the rate of combustion can be decreased the load range can be extended. From previous studies it has been shown that by using a deep square bowl in piston geometry the load range can be extended due to decreased heat release rates, pressure rise rates and longer combustion duration compared to a disc shaped combustion chamber. The explanation for the slower combustion was found in the turbulent flow field in the early stages of the intake stroke causing temperature stratifications throughout the charge. With larger temperature differences the combustion will be longer compared to a perfectly mixed charge with less temperature variations. The methods used for finding this explanation were high-speed cycle-resolved chemiluminescence imaging and fuel tracer planar laser induced fluorescence (PLIF), together with large eddy simulations (LES).

In this paper the combustion chamber wall temperature was measured by the use of thermographic phosphor. The temperature was monitored over a large time window covering a load transient. Wall temperature measurement provide helpful information in all engines. This temperature is for example needed when calculating heat losses to the walls. Most important is however the effect of the wall temperature on combustion. The walls can not heat up instantaneously and the slowly increasing wall temperature following a load transient will affect the combustion events sucseeding the transient. The HCCI combustion process is, due to its dependence on chemical kinetics more sensitive to wall temperature than Otto or Diesel engines. In depth knowledge about transient wall temperature could increase the understanding of transient HCCI control. A “black box” state space model was derived which is useful when predicting transient wall temperature.

The objective of this paper is to investigate how the combustion chamber design will influence combustion parameters and emissions in a natural gas SI engine. Ten different geometries were tried on a converted Volvo TD102 engine. For the different combustion chambers emissions and the pressure in the cylinder have been measured. The pressure in the cylinder was then used in a one-zone heat-release model to get different combustion parameters. The engine was operated unthrottled at 1200 rpm with different values of air/fuel ratio and EGR. The air/fuel ratio was varied from stoichiometric to lean limit. EGR values from 0 to 30% at stoichiometric air/fuel ratio were used. The results show a remarkably large difference in the rate of combustion between the chambers. The cycle-to-cycle variations are fairly independent of combustion chamber design as long as there is some squish area and the air and the natural gas are well mixed.

The most economical way to convert truck and bus DI-diesel engines to natural gas operation is to replace the injector with a spark plug and modify the combustion chamber in the piston crown for spark ignition operation. The modification of the piston crown should give a geometry well suited for spark ignition operation with the original swirling inlet port. Ten different geometries were tried on a converted VOLVO TD102 engine and a remarkably large difference in the rate of combustion was noted between the chambers. To find an explanation for this difference a cycle resolved measurement of the in-cylinder mean velocity and turbulence was performed with Laser Doppler Velocimetry (LDV). The results show a high correlation between in cylinder turbulence and rate of heat release in the main part of combustion.

Partially premixed combustion (PPC) is a low-temperature combustion concept, which is between conventional diesel compression ignition (CI) and homogeneous charge compression ignition (HCCI). In PPC mode, the start of injection timing (SOI) is earlier than that of CI and later than that of HCCI and stratified in-cylinder fuel/air mixture can be formed to control the auto-ignition by the fuel injection timing. Gasoline fuel is beneficial for PPC mode because of its superior resistance to auto-ignition, which can enhance fuel-air charge mixing process with longer ignition delay time. The scope of this study is to investigate in-cylinder auto-ignition, combustion evolution, combustion stratification, and engine-out emissions at PPC operating mode under lean and low load engine conditions with different injection timings. Primary reference fuel PRF77, was selected as the low-octane test fuel.