Search Results

This research was to model a 6×4 tractor-trailer rig using TruckSim and simulate severe braking maneuvers with hardware in the loop and software in the loop simulations. For the hardware in the loop simulation (HIL), the tractor model was integrated with a 4s4m anti-lock braking system (ABS) and straight line braking tests were conducted. In developing the model, over 100 vehicle parameters were acquired from a real production tractor and entered into TruckSim. For the HIL simulation, the hardware consisted of a 4s4m ABS braking system with six brake chambers, four modulators, a treadle and an electronic control unit (ECU). A dSPACE simulator was used as the “interface” between the TruckSim computer model and the hardware.

This study investigated the jackknife stability of Class VIII double tractor-trailer combination vehicles that had mixed braking configurations between the tractor and trailers and dolly (e.g. ECBS disc brakes on the tractor and pneumatic drum brakes on the trailers and dolly). Brake-in-turn maneuvers were performed with varying vehicle loads and surface conditions. Conditions with ABS ON for the entire vehicle (and select-high control algorithm on the trailers and dolly) found that instabilities (i.e. lane excursions and/or jackknifes) were exhibited under conditions when the surface friction coefficient was 0.3. It was demonstrated that these instabilities could be avoided while utilizing a select-low control algorithm on the trailers and dolly. Simulation results with the ABS OFF for the tractor showed that a tractor equipped with disc brakes had greater jackknife stability.

This paper deals with the ongoing efforts at The Vehicle Research and Test Center (VRTC) in East Liberty, Ohio in promoting the safe operation of heavy trucks. The associated research evaluated two vehicle dynamics simulations for their accuracy in predicting tractor-trailer handling metrics. The goals of the research were threefold: 1. Establish a generic “benchmark” parametric data set for the three-axle truck/two-axle trailer vehicle 2. Demonstrate the accuracy of experimental data that was collected for the tractor-trailer vehicle of this study 3. Demonstrate the accuracy of two vehicle simulations by comparing their predicted responses to experimentally observed vehicle responses and metrics.

This research focuses on the development and performance of analytical models to simulate a tractor-semitrailer in straight-ahead braking. The simulations were modified and tuned to simulate full-treadle braking with all brakes functioning correctly, as well as the behavior of the tractor-semitrailer rig under full braking with selected brakes disabled. The models were constructed in TruckSim and based on a tractor-semitrailer used in dry braking performance testing. The full-scale vehicle braking research was designed to define limits for engineering estimates on stopping distance when Class 8 air-braked vehicles experience partial degradation of the foundation brake system. In the full scale testing, stops were conducted from 30 mph and 60 mph, with the combination loaded to 80,000 lbs (gross combined weight or GCW), half payload, and with the tractor-semitrailer unladen (lightly loaded vehicle weight, or LLVW).

An existing tire model was investigated for additional normal load-dependent characteristics to improve the large truck simulations developed by the National Highway Traffic Safety Administration (NHTSA) for the National Advanced Driving Simulator (NADS). Of the existing tire model coefficients, plysteer, lateral friction decay, aligning torque stiffness and normalized longitudinal stiffness were investigated. The findings of the investigation led to improvements in the tire model. The improved model was then applied to TruckSim to compare with the TruckSim table lookup tire model and test data. Additionally, speed-dependent properties for the NADS tire model were investigated (using data from a light truck tire).

The advent of the Hybrid III crash test dummy marked the beginning of biofidelic anthropomorphic test devices. During the development of its critical components, notably the head, neck, knee, and thorax, biomechanical cadaver test results were incorporated into the design. The result was a dummy that represented the 50th percentile male during idealized impacts. In order to achieve a more biofidelic response from the components, many exotic materials and unique designs were utilized. The thorax, for instance, incorporates a spring steel rib design laminated with a viscoelastic polymeric composite material to damp the response. This combination results in the proper hysteretic losses necessary to model the human thorax under impact loading conditions. The disadvantage of this design is that the damping material properties are highly sensitive to temperature. A variation of more than 5 degrees Fahrenheit dramatically affects the response of the thorax.

This paper presents and analyzes braking test data and braking marks for a sport, sport-touring, and cruiser type motorcycle. The best-effort braking tests were performed using three motorcycles, three riders, and three initial speeds. All tests were performed on dry asphalt, with the exception of one set of runs for a sport touring motorcycle on wet asphalt. Three braking strategies were used; front-brake-only, rear-brake-only, and front-and-rear brakes used together. From these data, engineers can evaluate the following effects on braking performance: rider, speed, pavement condition, braking strategy, and motorcycle type. This paper should also serve to assist the vehicle accident reconstructionist in complementing the existing data on motorcycle braking performance.

This research paper builds onto the wealth of technical information that has been published in the past by engineers such as Flick, Radlinski, and Heusser. For this paper, the pushrod force versus chamber pressure data published by Heusser are supplemented with data taken from brake chamber types not reported on by Heusser in 1991. The utility of Heusser's braking force relationships is explored and discussed. Finally, a straightforward and robust method for calculating truck braking performance, based on the brake stroke measurements and published heavy truck braking test results, is introduced and compared to full-scale vehicle test data.

Automating road vehicle control can increase the range and reliability of dynamic testing. Some tests, for instance, specify precise steering inputs which human test drivers are only able to approximate, adding uncertainty to the test results. An automated steering system has been developed which is capable of removing these limitations. This system enables any production car or light truck to follow a user-defined path, using global position feedback, or to perform specific steering sequences with excellent repeatability. The system adapts itself to a given vehicle s handling characteristics, and it can be installed and uninstalled quickly without damage or permanent modification to the vehicle.

One of the principal tools used by the accident reconstructionist to determine whether a vehicle occupant was properly restrained when an accident occurred is the examination and analysis of impact evidence and damage to interior structures of the vehicle. Careful analysis of such evidence not only assists in the determination of restraint usage, but can also provide insight into the pre-impact position of the occupant. However, the multi-faceted restraint systems and advanced materials used in modern vehicles can make the interpretation of vehicle interior damage difficult. This is especially true for impacts of mild or moderate severity, when interior damage may or may not be expected to occur, and the lack of any identifiable damage can be misinterpreted. In this paper, the restraint system damage resulting from a series of sled tests conducted at a range of mild to moderate impact severities with a normally positioned driver under various restraint conditions is discussed.

Dynamic Brake Support (DBS) is a safety system that has been applied to various passenger cars and has been shown to be effective at assisting drivers in avoiding or mitigating rear-end collisions. The objective of a DBS system is to ensure that the brake system is applied quickly and at sufficient pressure when a driver responds to a collision imminent situation. DBS is capable of improving braking response due to a passenger car driver's tendency to utilize multi-stage braking. Interest is developing in using DBS on commercial vehicles. In order to evaluate the possible improvement in safety that could be realized through the use of DBS, driver braking behavior must first be analyzed to confirm that improvement is possible and necessary. To determine if this is the case, a study of the response of truck drivers' braking behavior in collision imminent situations is conducted. This paper presents the method of evaluation and results.

There have been a number of papers written about the dynamic effects of low speed front to rear impacts between motor vehicles during the last several years. This has been an important issue in the field of accident analysis and reconstruction because of the frequency with which the accidents occur and the costs of injuries allegedly associated with them. Several of these papers have discussed the importance of the coefficient of restitution in the accelerations and speed changes that the vehicles undergo in such impacts. These discussions often include data showing the measured restitution for impacts involving various bumper types and closing speeds. However, in most of these studies, the impacts are controlled so that direct bumper to bumper impacts occur. This paper will present the results of several rear impact tests with non-standard impact configurations.

Markings or observable anomalies on vehicle seat belt restraint systems can be classified into two categories: (1) Those caused by collision forces, or “loading marks” and (2) those created by noncollision situations, or “normal usage marks” [1]. A survey was conducted of both crash tested and non-crash tested vehicles in order to collect data on both categories of markings. This paper examines and analyzes the markings caused by both collision and noncollision load scenarios in order to illustrate and evaluate their unique differences as well as provide a general pattern of severity relative to different loading conditions.

Engine control units (ECUs) on heavy trucks have been capable of storing “last stop” or “hard stop” data for some years. These data provide useful information to accident reconstruction personnel. In past studies, these data have been analyzed and compared to higher-resolution on-vehicle data for several heavy trucks and several makes of passenger cars. Previous published studies have been quite helpful in understanding the limitations and/or anomalies associated with these data. This study was designed and executed to add to the technical understanding of heavy truck event data recorders (EDR), specifically data associated with a modern Cummins power plant ECU. Emergency “full-treadle” stops were performed at many combinations of load-speed-surface coefficient conditions. In addition, brake-in-curve tests were performed on wet Jennite for various conditions of disablement of the braking system.

This paper describes the design and implementation of the SEA, Ltd. Brake and Throttle Robot (BTR). Presented are the criteria used in the initial design and the development and testing of the BTR, as well as some test results achieved with the device. The BTR is designed for use in automobiles and light trucks. It is based on a servomotor driven ballscrew, which in turn operates either the brake or accelerator. It is easily portable from one vehicle to another and compact enough to fit even smaller vehicles. The BTR is light enough so as to have minimal effect on the measurement of vehicle parameters. The BTR is designed for use as a stand-alone unit or as part of a larger control system such as the Automated Test Driver (ATD) yet allows for the use of a test driver for safety, as well as test selection, initiation, and monitoring. Installation in a vehicle will be described, as well as electronic components that support the BTR.

Three groups of crash tests were analyzed to determine how well the standard fixed rigid barrier measures potential crash survivability in small cars when impacted full frontally by larger cars. In addition to experimental results, simple analytical methods were used to determine and compare the level of occupant protection in the small cars. The fixed rigid barrier appears to be an accurate crashworthiness-measuring device for small cars in high speed full frontal car/car collisions, if test velocities are selected on the basis of equivalent energy between car/barrier and car/car collisions as opposed to equivalent momentum.

This paper describes the development and implementation of an accurate and repeatable path-following algorithm focused ultimately on vehicle testing. A compact, lightweight, and portable hardware package allows easy installation and negligible impact on the vehicle mass, even for the smallest automobile. Innovative features include the ability to generate a smooth, evenly-spaced path vector regardless the quality of the given path. The algorithm proposed in this work is suitable for testing in a controlled environment. The system was evaluated in simulation and performed well in road tests at low speeds.

The Buckeye Bullet set domestic as well as international speed records for electric vehicles in 2004. The next generation of land speed vehicle from Ohio State called the Buckeye Bullet 2 (henceforth the BB2) will again challenge and hopefully achieve several new speed records. The Buckeye Bullet suspension worked relatively well but was found to not be quite optimal for the vehicle. The purpose of the work outlined here was to develop a new front and rear suspension for the BB2 that would be an improvement over the suspension of the original Bullet. Previous to the start of this work part of the suspension had already been designed in the form of an upright/control arm setup. This paper works on taking the suspension to completion from this point of design. Work done includes developing the final design, determining suspension parameters, building an ADAMS model, and testing the ADAMS model.

This paper describes the development of a free-motion headform which was designed to permit the simulation of head impacts common in the automotive crash environment. A Hybrid III headform was modified allowing it to be propelled in free flight at up to 64.4 km/h velocities. The headform was also instrumented with a nine-accelerometer array to permit the calculation of rotational accelerations. Tests were conducted to determine the repeatability and sensitivity of the device, and component test results were compared with results from a full scale crash test in which Hybrid III dummies were used. Comparisons are also made with accident investigation information obtained from the NHTSA Washington Hospital Trauma Center study.

Heavy trucks are involved in many accidents every year and Electronic Stability Control (ESC) is viewed as a means to help mitigate this problem. ESC systems are designed to reduce the incidence of single vehicle loss of control, which might lead to rollover or jackknife. As the working details and control strategies of commercially available ESC systems are proprietary, a generic model of an ESC system that mimics the basic logical functionality of commercial systems was developed. This paper deals with the study of the working of a commercial ESC system equipped on an actual tractor trailer vehicle. The particular ESC system found on the test vehicle contained both roll stability control (RSC) and yaw stability control (YSC) features. This work focused on the development of a reliable RSC software model, and the integration of it into a full vehicle simulation (TruckSim) of a heavy truck.