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Prepare AS replacement standard for MIL-F-5509 flared fitting

This SAE Aerospace Standard (AS) establishes the requirements for externally swaged aluminum tube fittings on aluminum tubing with flareless separable fitting ends for use in hydraulic supply and return aerospace fluid systems including pneumatic, coolants, and fire extinguishers up to a maximum operating pressure of 1500 psig (10 340 kPa) and a maximum operating temperature range of −65 to +225 °F (−54 to +107 °C). This specification covers a common aluminum fitting that may be used for a range of operating pressures up to 1500 psi with different tubing materials and tubing wall thicknesses, and is assembled with the same tooling in accordance with AS6124. Table 12 shows applicable aerospace fitting part number standard and tubing materials and operating pressures.

This SAE Aerospace Standard (AS) establishes the requirements for externally swaged aluminum tube fittings on aluminum tubing with flareless separable fitting ends for use in hydraulic supply and return aerospace fluid systems including pneumatic, coolants, and fire extinguishers up to a maximum operating pressure of 1500 psig (10340 kPa) and a maximum operating temperature range of -65 to +225 °F (-54 to +107 °C). This specification covers a common aluminum fitting that may be used for a range of operating pressures up to 1500 psi with different tubing materials and tubing wall thicknesses, and is assembled with the same tooling in accordance with AS6124. Table 12 shows applicable aerospace fitting part number standard and tubing materials and operating pressures.

This Aerospace Information Report (AIR) contains information relative to stresses and loads developed in tubes, fittings and clamps caused by tube deflections encountered in misaligned installations.

This SAE Aerospace Information Report (AIR) contains information relative to stresses and loads developed in tubes caused by tube deflections encountered in misaligned installations. Users are advised that when calculating the stresses and loads of a tubing system, the yield strength of existing loop clamp material is significantly lower than the tubing materials specified herein and should be considered.

This document is prepared as an aid in the selection of clamping devices and their use in aerospace equipment for the installation and support of tubing and wiring. For recommended installation practices, refer to ARP994.

This document is prepared as an aid in the selection of clamping devices and their use in aerospace equipment for the installation and support of tubing and wiring.

This specification covers the requirements for aircraft, hydraulic, self-sealing, quick disconnect couplings, for use in Type II hydraulic systems (-65 to +275 °F temperature range) as defined by AS5440.

This information report presents flexure fatigue strength of tube fitting joints in the form of graphs showing applied deflection D and total calculated axial stress S vs. number of cycles to failure N. The graphs have been prepared from data obtained by actual testing conducted in accordance with ARP 1185.