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The relatively rare occurrence of injury or fatality in fuel-fed fires has received considerable attention in automotive safety rulemaking and products liability litigation. The literature related to fatalities associated with fire is confirmed by recent FARS data, and there are no reliable field data which confirm a need for further injury-reducing effect related to FMVSS 301. NHTSA has acknowledged this by removing crash fire rulemaking from its priorities plan. The police-reported crash fire data now available must be supplemented with in-depth investigation by trained teams before informed judgements can be made regarding further safety improvements with respect to crash fire injury.

The NHTSA notices of proposed rulemaking on side impact protection have focused worldwide attention on one of the most difficult and frustrating efforts in automobile crash safety. Traditional vehicle design has evolved obvious structural contrasts between the side of the struck vehicle and the front of the striking vehicle. Protection of near-side occupants from intruding door structure is a most perplexing engineering challenge. Much useful and insightful engineering work has been done in conjunction with NHTSA's proposed rulemaking. However, there are many major engineering issues which demand further definition before reasonable side impact rulemaking test criteria can be finalized. This paper reviews recent findings which characterize the human factors, biomechanics, and occupant position envelope of the typical side impact crash victim.

An economical alternative technique is presented for obtaining vehicle frontal crush characteristics from a series of repeated low speed barrier crashes. Results were analyzed using a technique of linear correlation of residual crush depth with a defined crush energy parameter. The data compared closely with crashes reported in the literature, and suggested that the structure exhibits only a slight strain rate sensitivity. Crush energy is shown to correlate well with dynamic crush depth. Relations among dynamic and residual crush and recovery distance are reported, Velocity restitution is shown to be about constant at 15% over the impact velocity range employed. A force-deflection relation based on the offset force linear harmonic oscillator theory is suggested, shown to agree quite well with data. Repeated crash testing can be an effective method to obtain information needed for development of analytical and predictive tools useful in design and reconstruction.

Automobile racing engine performance has historically progressed with and aided the development of automotive technology. Racing engine performance has been improved in various applications with specialized liquid fuels, such as nitroparaffins, alcohol (methanol) and certain hydrocarbons used in racing gasolines. This paper presents physical and thermodynamic properties of commonly used racing fuels and selected additives, including nitrous oxide and hydrazine. Improving the antiknock properties of gasoline for racing purposes is also discussed. Engine operating characteristics and power output for each fuel are discussed in terms of appropriate fuel properties and engine parameters such as air/fuel ratio and compression ratio. Combustion of various fuels is discussed along with the effect of dissociation and heat loss on performance. Some experimental performance data are presented, and theoretical and practical considerations which effect fuel utilization are also discussed.

Thanks to years of research and development by vehicle manufacturers, suppliers, legislation, and the entire safety community, the side airbag has become a critical safety device to reduce injury and save lives. This new collection of technical research highlights the progression of these essential safety features, providing a complete and thorough perspective through the analysis of both early patents and recent side airbag system developments. Advances in Side Airbag Systems begins with an introduction by editor Donald E. Struble, chronicling the progress made since the mid-1980s in offering improved side impact protection to the motoring public. Authored by leading experts in their respective fields, this book features a comprehensive collection of 26 landmark technical papers. Its scope includes not only thorax airbags, but other inflatable devices designed for side impacts and rollovers.

Since air bags emerged as an occupant protection concept in the early '70s, their development into a widely-available product has been lengthy, arduous, and the subject of an intense national debate. That debate is well documented and will not be repeated here. Rather, operating principles and design considerations are discussed, using systems and components from the developmental history of airbags as examples. Design alternatives, crash test requirements, and performance limits are discussed. Sources of restraint system forces, and their connection with occupant size and position, are identified. Various types of inflators, and some of the considerations involved in “smart” systems, are presented. Sensor designs, and issues that influence the architecture of the sensor system, are discussed.

It is well known that occupant protection in side impacts involves technical complexities, and the development of effective countermeasures has become more urgent due to recent US Government rulemaking. The additional difficulties of experimental measurement and observation have caused an increased emphasis to be placed on simulation models for side impacts. There are several complex three-dimensional occupant models which provide representations of occupant kinetics, but simulations of the occupant's interaction with the vehicle are not well developed. In contrast, the simpler lumped-mass models are good at simulating vehicle structural dynamics, including door intrusion, but may not model the occupant well (head movements, for example). The present simulation is a lumped-mass model that seeks a middle ground.

One of the greatest challenges faced in the design of realistic occupant protection systems is an accurate statistical model of what is really needed. The paucity of data is this realm hinders designers of standards alike. Ideally, a model of crash statistics would correlate, for significant accident modes, injury level (as measured by AMA Abreviated Injury Scale “AIS”) with some adequate measure of crash intensity. Having this information, not only could the required level of safety design be ascertained, but also the justifiable economic expenditure could be estimated. This paper treats the statistical basis for deployment of a data retrival system. It provides a basis for estimates of the amount of data required, the number of vehicles to be instrumented, the crash severity trigger levels, and the economics of recorder installation, for various levels of injury and fatality.

An understanding of fundamental kinematic relationships among the several deforming surfaces of side-impacting bullet and target vehicle, occupant protection system and occupant is fundamental to rational design of crash injury counter-measures. Unfortunately, such understanding is not easy to achieve. Side impacts address the full range of bodily contacts and injuries in a way that challenges analysis. Each bodily area and organ requires individual consideration for adequate injury protection. This paper presents a simplified graphical analysis of occupant kinematics and injury exposure applied specifically to the NHTSA-proposed crabbed moving deformable barrier (MDB) compartment impact, as described in NHTSA's Notice of Proposed Rulemaking (NPRM) for Federal Motor Vehicle Safety Standard (FMVSS) 214, issued in January of 1988 [NHTSA 1988 (1)*]. Projections are offered regarding the potential of thoracic injury counter-measures.

This research examines the effects of impactor characteristics on the calculated structural stiffness parameters A and B for the struck sides of late-model vehicles. This study was made possible by crash testing performed by the National Highway Traffic Safety Administration involving side impacts of the same vehicle line with both a rigid pole and with a moving deformable barrier. Twenty-nine crash test pairs were identified for 2018 model-year vehicles. Of 60 total tests, 49 were analyzed. Test data for 19 vehicles impacted in both modes resulted in A and B values considered to be valid. Classifying these 19 vehicles according to the categories defined by Siddall and Day, only Class 2 multipurpose vehicles were represented by enough vehicles (10) to search for trends within a given vehicle category. For these vehicles, more scatter in the results was observed in both A and B values for the MDB impacts compared to the pole impacts.

Thoracic impact response and injuries of living and postmortem porcine siblings were investigated to quantify comparative differences. Thirteen male animals, averaging 61.4 kg, from five different porcine litters comprised the two animal samples. Porcine brothers were subjected to similar impact exposures for which at least one brother was tested live, anesthetized and another dead, post rigor with vascular repressurization. Statistically significant differences in biomechanical responses and injuries were observed between live and postmortem siblings. On the average the anesthetized live animals demonstrated a greater thoracic compliance, as measured by increased normalized total deflections (21% Hi), and reduced overall injuries (AIS 14% Lo and rib fractures 26% Lo) at lower peak force levels (13% Lo) than did the postmortem subjects. However, individual comparisons of “match-tested” siblings demonstrated very similar responses in some cases.

Collision Safety Engineering, Inc. (CSE), has developed a test prototype system to protect occupants during lateral impacts. It is an inflatable system that offers the potential of improved protection from thoracic, abdominal and pelvic injury by moving an impact pad into the occupant early in the crash. Further, it shows promise for head and neck protection by deployment of a headbag that covers the major target areas of B-pillar, window space, and roofrail before head impact. Preliminary static and full-scale crash tests suggest the possibility of injury reduction in many real-world crashes, although much development work remains before the production viability of this concept can be established. A description of the system and its preliminary testing is preceded by an overview of side impact injury and comments on the recent NHTSA Rule Making notices dealing with side-impact injury.

Crush energy assessment methods rely on the characterization of a vehicle’s structure, through a comparison with crash tests of a similar vehicle. For frontal impacts, the vast majority of these tests involve a flat rigid barrier. When the reconstructionist is presented with a frontal underride/override crash, however, the structural load pattern and the deformation mode suggest that the comparison with flat barrier tests may not be valid. This has been confirmed by prior studies. With few exceptions, for any given vehicle, there are no crash data in an underride/override mode that are useful for analysis purposes. The purpose of this research was to bridge the gap so that flat barrier data, specific to the vehicle in question, could be applied to underride/override cases. This entailed the development of a measurement protocol, a structural model for such crashes, and a procedure for analyzing the load cell data that exist for many barrier crash tests.

Crash tests of vehicles by striking deformable barriers are specified by Government programs such as FMVSS 214, FMVSS 301 and the Side Impact New Car Assessment Program (SINCAP). Such tests result in both crash partners absorbing crush energy and moving after separation. Compared with studying fixed rigid barrier crash tests, the analysis of the energy-absorbing behavior of the vehicle side (or rear) structure is much more involved. Described in this paper is a methodology by which analysts can use such crash tests to determine the side structure stiffness characteristics for the specific struck vehicle. Such vehicle-specific information allows the calculation of the crush energy for the particular side-struck vehicle during an actual collision – a key step in the reconstruction of that crash.

Crash tests of vehicles by striking deformable barriers are specified by Government programs such as FMVSS 214, FMVSS 301 and the Side Impact New Car Assessment Program (SINCAP). Such tests result in both crash partners absorbing crush energy and moving after separation. Compared with studying fixed rigid barrier crash tests, the analysis of the energy-absorbing behavior of the vehicle side (or rear) structure is much more involved. Described in this paper is a methodology by which analysts can use such crash tests to determine the side structure stiffness characteristics for the specific struck vehicle. Such vehicle-specific information allows the calculation of the crush energy for the particular side-struck vehicle during an actual collision – a key step in the reconstruction of that crash.

A key aspect of accident reconstruction is the calculation of how much kinetic energy is dissipated as crush. By far the most widely used methods are derivatives of Campbell’s work, in which a linear relationship between residual crush and closing speed is shown to imply an underlying linearity between force and crush. “Consant-stiffness model” is the term used for such a representation of structural behavior. Difficulties arise, however, when significant non-uniformities are present in the crush pattern (as in narrow-object and/or side impacts, for example). The term “residual crush” becomes more ambiguous. Do we mean maximum crush, area-weighted average crush, or some other measure of residual deformation? And is it sufficient to represent the non-uniform crush pattern by a single parameter? Such considerations led to a re-development of the fundamental structural models, with an eye to determining whether the classical constant-stiffness model is the most appropriate.

Vehicle accident reconstruction methods based on deformation energy are argued to be an increasingly valuable tool to the accident reconstructionist, provided reliable data, reasonable analysis techniques, and sound engineering judgement accompany their use. The evolution of the CRASH model of vehicle structural response and its corresponding stiffness coefficients are reviewed. It is concluded that the deformation energy for an accident vehicle can be estimated using the CRASH model provided that test data specific to the accident vehicle is utilized. Published stiffness coefficients for vehicle size categories are generally not appropriate. For the purpose of estimating vehicle deformation energy, a straight-forward methodology is presented which consists of applying the results of staged crash tests. The process of translating crush profiles to estimates of vehicle deformation energies and velocities is also discussed.

The BSAN crash pulse model has been shown to provide useful information for restraint sensing evaluation and for structural force-displacement studies in flat fixed rigid barrier (FFRB) crashes. This paper demonstrates a procedure by which the model may be extended for use with central and offset vehicle to vehicle (VTV) crashes through appropriate combinations of vehicle parameters.

This project covers one facet of a program to develop a mechanical model for characterizing the time history of local forces on the zygomatic, maxillary and mandible regions of the human face during a frontal collision. Two mechanical devices to measure the forces on crash dummies during testing were designed, constructed and tested. The devices employed cantilever beams equipped with strain gauges. Both devices were subjected to a series of drop tests onto various materials. Time histories were compared to those obtained from cadaver experiments. While the data obtained from this testing appears to be similar to the cadaver data, further improvements and modifications will make the model much more useful.

The coefficient of restitution is an indicator of the elasticity of a collision. Restitution, or elastic rebound of a deformed surface, contributes to the change in velocity of collision partners, a common measure of injury severity in automobile collisions. Because of the complex nature of collisions between motor vehicles, the characterization of the expected magnitude of the coefficient in such collisions lacks detail and mechanisms influencing its value are not well understood. Using crash test data from the National Highway Traffic Safety Administration (NHTSA), this study investigates the expected magnitude of the coefficient of restitution and mechanisms influencing restitution in automobile collisions. Both vehicle-to-barrier and vehicle-to-vehicle tests are considered for all types of collisions. The influence of a variety of collision and vehicle parameters on restitution is also explored.