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Technical Paper

A Critical Review of Experimental Research on Hydrogen Fueled SI Engines

2006-04-03
2006-01-0430
The literature on hydrogen fueled internal combustion engines is surprisingly extensive and papers have been published continuously from the 1930's up to the present day. Ghent University has been working on hydrogen engines for more than a decade. A summary of the most important findings, resulting from a literature study and the experimental work at Ghent University, is given in the present paper, to clarify some contradictory claims and ultimately to provide a comprehensive overview of the design features in which a dedicated hydrogen engine differs from traditionally fueled engines. Topics that are discussed include abnormal combustion (backfire, pre-ignition and knock), mixture formation techniques (carbureted, port injected, direct injection) and load control strategies (power output versus NOx trade-off).
Technical Paper

A Heat Transfer Model for Low Temperature Combustion Engines

2018-09-10
2018-01-1662
Low Temperature Combustion is a technology that enables achieving both a higher efficiency and simultaneously lower emissions of NOx and particulate matter. It is a noun for combustion regimes that operate with a lean air-fuel mixture and where the combustion occurs at a low temperature, such as Homogeneous Charge Compression Ignition and Partially Premixed Combustion. In this work a new model is proposed to predict the instantaneous heat flux in engines with Low Temperature Combustion. In-cylinder heat flux measurements were used to construct this model. The new model addresses two shortcomings of the existing heat transfer models already present during motored operation: the phasing of the instantaneous heat flux and the overprediction of the heat flux during the expansion phase. This was achieved by implementing the in-cylinder turbulence in the heat transfer model. The heat transfer during the combustion was taken into account by using the turbulence generated in the burned zone.
Technical Paper

A hydrogen-fueled V-8 engine for city-bus application

2000-06-12
2000-05-0088
Hydrogen is seen as one of the important energy vectors of the next century. Hydrogen as a renewable energy source, provides the potential for a sustainable development particularly in the transportation sector. Hydrogen-driven vehicles reduce both local as well as global emissions. The laboratory of transport technology (University of Gent) converted a General Motors Corporation/Crusader V-8 engine for hydrogen use. Once the engine is optimized, it will be built in a low-floor midsize hydrogen city bus for public demonstration. For a complete control of the combustion process and to increase the resistance to backfire (explosion of the air-fuel mixture in the inlet manifold), a sequential timed multipoint injection of hydrogen and an electronic management system is chosen. The results as a function of the engine parameters (ignition timing, injection timing and duration, injection pressure) are given.
Technical Paper

An Experimental Investigation of Directly Injected E85 Fuel in a Heavy-Duty Compression Ignition Engine

2022-08-30
2022-01-1050
A commercially available fuel, E85, a blend of ~85% ethanol and ~15% gasoline, can be a viable substitute for fossil fuels in internal combustion engines in order to achieve a reduction of the greenhouse gas (GHG) emissions. Ethanol is traditionally made of biomass, which makes it a part of the food-feed-fuel competition. New processes that reuse waste products from other industries have recently been developed, making ethanol a renewable and sustainable second-generation fuel. So far, work on E85 has focused on spark ignition (SI) concepts due to high octane rating of this fuel. There is very little research on its application in CI engines. Alcohols are known for low soot particle emissions, which gives them an advantage in the NOx-soot trade-off of the compression ignition (CI) concept.
Journal Article

Applying Design of Experiments to Determine the Effect of Gas Properties on In-Cylinder Heat Flux in a Motored SI Engine

2012-04-16
2012-01-1209
Models for the convective heat transfer from the combustion gases to the walls inside a spark ignition engine are an important keystone in the simulation tools which are being developed to aid engine optimization. The existing models have, however, been cited to be inaccurate for hydrogen, one of the alternative fuels currently investigated. One possible explanation for this inaccuracy is that the models do not adequately capture the effect of the gas properties. These have never been varied in a wide range because air and ‘classical’ fossil fuels have similar values, but they are significantly different in the case of hydrogen. As a first step towards a fuel independent heat transfer model, we have investigated the effect of the gas properties on the heat flux in a spark ignition engine.
Technical Paper

Assessment of Empirical Heat Transfer Models for a CFR Engine Operated in HCCI Mode

2015-04-14
2015-01-1750
Homogeneous charge compression ignition (HCCI) engines are a promising alternative to traditional spark- and compression-ignition engines, due to their high thermal efficiency and near-zero emissions of NOx and soot. Simulation software is an essential tool in the development and optimization of these engines. The heat transfer submodel used in simulation software has a large influence on the accuracy of the simulation results, due to its significant effect on the combustion. In this work several empirical heat transfer models are assessed on their ability to accurately predict the heat flux in a CFR engine during HCCI operation. Models are investigated that are developed for traditional spark- and compression-ignition engines such as those from Annand [1], Woschni [2] and Hohenberg [3] and also models developed for HCCI engines such as those from Chang et al. [4] and Hensel et al. [5].
Technical Paper

Combustion Studies for PFI Hydrogen IC Engines

2007-08-05
2007-01-3610
Interest in alternative fuels is motivated by concerns for greenhouse gas accumulation, air quality, security of energy supply and of course the non-stop increasing crude oil and natural gas prices. Hydrogen usage can be a solution for these problems. Hydrogen plays the role of an energy carrier that has two major advantages: it can be generated from many sources and it is very clean in its use. One end-use technology that can handle hydrogen is the well-known internal combustion engine (ICE). However, before this technology can be put to use, it needs to be able to compete with conventionally fuelled power units. Particularly in terms of specific power output and NOX emissions, development work needs to be done. In the work described in this paper the main focus is on the combustion strategies for high efficiency and low NOx emissions. A comparison is made between lean burn and EGR (exhaust gas recirculation) strategies.
Technical Paper

Cylinder to Cylinder Variation Related to Gas Injection Timing on a Dual-Fuel Engine

2019-04-02
2019-01-1162
The natural gas/diesel dual-fuel engine is an interesting technique to reduce greenhouse gas emission. A limitation of this concept is the emission of un-combusted methane. In this study we analyzed the influence of PFI gas-injection timing on cylinder to cylinder gas-distribution, and the resulting methane emissions. This was done on a 6 cylinder HD engine test bench and in a GT-power simulation of the same engine. The main variable in all tests was the timing of the intake port gas injection, placed either before, after, or during the intake stroke. It showed that injecting outside of the intake window resulted in significant variation of the amount of trapped gaseous fuel over the 6 cylinders, having a strong impact on methane emissions. Injecting outside of the intake stroke results in gas awaiting in the intake port. Both testing and simulation made clear that as a result of this, cylinder 1 leans out and cylinder 6 enriches.
Technical Paper

Demonstrating the Use of Thin Film Gauges for Heat Flux Measurements in ICEs: Measurements on an Inlet Valve in Motored Operation

2016-04-05
2016-01-0641
To optimize internal combustion engines (ICEs), a good understanding of engine operation is essential. The heat transfer from the working gases to the combustion chamber walls plays an important role, not only for the performance, but also for the emissions of the engine. Besides, thermal management of ICEs is becoming more and more important as an additional tool for optimizing efficiency and emission aftertreatment. In contrast little is known about the convective heat transfer inside the combustion chamber due to the complexity of the working processes. Heat transfer measurements inside the combustion chamber pose a challenge in instrumentation due to the harsh environment. Additionally, the heat loss in a spark ignition (SI) engine shows a high temporal and spatial variation. This poses certain requirements on the heat flux sensor. In this paper we examine the heat transfer in a production SI ICE through the use of Thin Film Gauge (TFG) heat flux sensors.
Technical Paper

Design of a Fast Responding Start-Up Mechanism for Bi-Propellant Fueled Engine for Miniature UAV Applications

2013-09-17
2013-01-2305
In this work a new design of a liquid fuelled combustion engine is proposed for small and light weight unmanned air vehicles (<10kg and 15-200N thrust). Ethanol and gasoline were selected as the potential fuels while pressurized air and hydrogen peroxide were used as the oxidizer. The engine combines features of both a common rocket and turbojet engine. The main features of the engine are the restart ability during flight, low cost, easy manufacturability, light weight, long operation time and high durability. The main difficulties that come along with this engine are the need for proper engine cooling (long term operation) and start-up ability at atmospheric conditions. The low temperatures and injection pressures are not favorable for the fuel atomization and ignition. The paper focuses on the design on low pressure injectors and a start-up mechanism for micro UAV's without the use of a large amount of additional fueling circuits or components.
Technical Paper

Development and Evaluation of the Predictive Capabilities of a Dual-Fuel Combustion Model with Methanol or Hydrogen in a Medium Speed Large Bore Engine

2023-08-28
2023-24-0008
To mitigate climate change, it is essential that sustainable technologies emerge in the transport industry. One viable solution is the use of methanol or hydrogen combined with internal combustion engines (ICEs). The dual-fuel technology in particular, in which a diesel pilot ignites port fuel injected methanol or hydrogen, is of great interest to transition from diesel engines to ICEs using purely these fuels. This approach allows for a significant portion of fossil diesel to be replaced with sustainable methanol or hydrogen, while maintaining high efficiencies and the possibility to run solely on diesel if required. Additionally, lower engine-out pollutant emissions (NOx, soot) are produced. Although multiple experimental research results are available, numerical literature on both fuels in dual-fuel mode is scarce. Therefore, this study aims to develop a multi-zone dual-fuel combustion model for engine simulations.
Technical Paper

Development and Testing of an EGR System for Medium Speed Diesel Engines

2012-04-16
2012-01-0680
Medium speed diesel engines are well established today as a power source for heavy transport and stationary applications and it appears that they will remain so in the future. However, emission legislation becomes stricter, reducing the emission limits of various pollutants to extremely low values. Currently, many techniques that are well established for automotive diesel engines (common rail, after treatment, exhaust gas recirculation - EGR, …) are being tested on these large engines. Application of these techniques is far from straightforward given the different requirements and boundary conditions (fuel quality, durability, …). This paper reports on the development and experimental results of cooled, high pressure loop EGR operation on a 1326kW four stroke turbocharged medium speed diesel engine, with the primary goal of reducing the emission of oxides of nitrogen (NOx). Measurements were performed at various loads and for several EGR rates.
Technical Paper

Development of Laminar Burning Velocity Correlation for the Simulation of Methanol Fueled SI Engines Operated with Onboard Fuel Reformer

2017-03-28
2017-01-0539
Methanol fueled spark ignition (SI) engines have the potential for very high efficiency using an advanced heat recovery system for fuel reforming. In order to allow simulation of such an engine system, several sub-models are needed. This paper reports the development of two laminar burning velocity correlations, corresponding to two reforming concepts, one in which the reformer uses water from an extra tank to produce hydrogen rich gas (syngas) and another that employs the water vapor in the exhaust gas recirculation (EGR) stream to produce reformed-EGR (R-EGR). This work uses a one-dimensional (1D) flame simulation tool with a comprehensive chemical kinetic mechanism to predict the laminar burning velocities of methanol/syngas blends and correlate it. The syngas is a mixture of H2/CO/CO2 with a CO selectivity of 6.5% to simulate the methanol steam reforming products over a Cu-Mn/Al catalyst.
Technical Paper

Drive Cycle Analysis of Load Control Strategies for Methanol Fuelled ICE Vehicle

2012-09-10
2012-01-1606
The use of methanol as spark-ignition engine fuel can help to increase energy security and offers the prospect of carbon neutral transport. Methanol's properties enable considerable improvements in engine performance, efficiency and CO2 emissions compared to gasoline operation. SAE paper 2012-01-1283 showed that both flex-fuel and dedicated methanol engines can benefit from an operating strategy employing exhaust gas recirculation (EGR) to control the load while leaving the throttle wide open (WOT). Compared to throttled stoichiometric operation, this reduces pumping work, cooling losses, dissociation and engine-out NOx. The current paper presents follow-up work to determine to what extent these advantages still stand over an entire drive cycle. The average vehicle efficiency, overall CO2 and NOx emissions from a flexible fuel vehicle completing a drive cycle on gasoline and methanol were evaluated.
Technical Paper

Effect of Intake Conditions (Temperature, Pressure and EGR) on the Operation of a Dual-Fuel Marine Engine with Methanol

2023-08-28
2023-24-0046
In the upcoming decade sustainable powertrain technologies will seek for market entrance in the transport sector. One promising solution is the utilization of dual-fuel engines using renewable methanol ignited by a pilot diesel fuel. This approach allows the displacement of a significant portion of fossil diesel, thereby reducing greenhouse gas emissions. Additionally, this technology is, next to newbuilds, suited for retrofitting existing engines, while maintaining high efficiencies and lowering engine-out emissions. Various researchers have experimentally tested the effects of replacing diesel by methanol and have reported different boundaries for substituting diesel by methanol, including misfire, partial burn, knock and pre-ignition. However, little research has been conducted to explore ways to extend these substitution limits.
Journal Article

Effects of Supercharging, EGR and Variable Valve Timing on Power and Emissions of Hydrogen Internal Combustion Engines

2008-04-14
2008-01-1033
Hydrogen-fueled internal combustion engines equipped with port fuel injection offer a cheap alternative to fuel cells and can be run in bi-fuel operation side-stepping the chicken and egg problem of availability of hydrogen fueling station versus hydrogen vehicle. Hydrogen engines with external mixture formation have a significantly lower power output than gasoline engines. The main causes are the lower volumetric energy density of the externally formed hydrogen-air mixture and the occurrence of abnormal combustion phenomena (mainly backfire). Two engine test benches were used to investigate different means of compensating for this power loss, while keeping oxides of nitrogen (NOx) emissions limited. A single cylinder research engine was used to study the effects of supercharging, combined with exhaust gas recirculation (EGR). Supercharging the engine results in an increase in power output.
Technical Paper

Evaluation of a Flow-Field-Based Heat Transfer Model for Premixed Spark-Ignition Engines on Hydrogen

2013-04-08
2013-01-0225
Hydrogen-fuelled internal combustion engines are an attractive alternative to current drive trains, because a high efficiency is possible throughout the load range and only emissions of oxides of nitrogen (NOx) can be emitted. The latter is an important constraint for power and efficiency optimization. Optimizing the engine with experiments is time consuming, so thermodynamic models of the engine cycle are being developed to speed up this process. Such a model has to accurately predict the heat transfer in the engine, because it affects all optimization targets. The standard heat transfer models (Annand and Woschni) have already been cited to be inaccurate for hydrogen engines. However, little work has been devoted to the evaluation of the flow-field based heat transfer model, which is the topic of this paper. The model is evaluated with measurements that focus on the effect of the fuel, under motored and fired operation.
Technical Paper

Experimental Evaluation of Lean-burn and EGR as Load Control Strategies for Methanol Engines

2012-04-16
2012-01-1283
The use of light alcohols as SI engine fuels can help to increase energy security and offer the prospect of carbon neutral transport. These fuels enable improvements in engine performance and efficiency as several investigations have demonstrated. Further improvements in efficiency can be expected when switching from throttled stoichiometric operation to strategies using mixture richness or exhaust gas recirculation (EGR) to control load while maintaining wide open throttle (WOT). In this work the viability of throttleless load control using EGR (WOT EGR) or mixture richness (WOT lean burn) as operating strategies for methanol engines was experimentally verified. Experiments performed on a single-cylinder engine confirmed that the EGR dilution and lean burn limit of methanol are significantly higher than for gasoline. On methanol, both alternative load control strategies enable relative indicated efficiency improvements of about 5% compared to throttled stoichiometric operation.
Technical Paper

Experimental Investigation of Glycerol Derivatives as Low-Concentration Additives for Diesel Fuel

2023-08-28
2023-24-0095
The worldwide adoption of renewable energy mandates, together with the widespread utilization of biofuels has created a sharp increase in the production of biodiesel (fatty acid alkyl esters). As a consequence, the production of glycerol, the main by-product of the transesterification of fatty acids, has increased accordingly, which has led to an oversupply of that compound on the markets. Therefore, in order to increase the sustainability of the biodiesel industry, alternative uses for glycerol need to be explored and the production of fuel additives is a good example of the so-called glycerol valorization. The goal of this study is therefore to evaluate the suitability of a number of glycerol-derived compounds as diesel fuel additives. Moreover, this work concerns the assessment of low-concentration blends of those glycerol derivatives with diesel fuel, which are more likely to conform to the existing fuel standards and be used in unmodified engines.
Technical Paper

Experimental Investigation of Pilot Injection Strategies to Aid Low Load Compression Ignition of Neat Methanol

2024-04-09
2024-01-2119
The growing demand to lower greenhouse gas emissions and transition from fossil fuels, has put methanol in the spotlight. Methanol can be produced from renewable sources and has the property of burning almost soot-free in compression ignition (CI) engines. Consequently, there has been a notable increase in research and development activities directed towards exploring methanol as a viable substitute for diesel fuel in CI engines. The challenge with methanol lies in the fact that it is difficult to ignite through compression alone, particularly in low-load and cold start conditions. This difficulty arises from methanol's high octane number, relatively low heating value, and high heat of vaporization, collectively demanding a considerable amount of heat for methanol to ignite through compression. Previous studies have addressed the use of a pilot injection in conjunction with a larger main injection to lower the required intake air temperature for methanol to combust at low loads.
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