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A GUIDE TO THE DEVELOPMENT OF A GROUND STATION FOR ENGINE CONDITION MONITORING

1994-02-01
HISTORICAL
AIR4175
An effective ground station is vital to the successful implementation of an EMS and is a fundamental part of the total monitoring system design. Unlike on-board processing systems which principally use data to indicate when engine maintenance is required, ground stations offer much greater processing power to analyse and manipulate EMS data more comprehensively for both maintenance and logistics purposes. This document reviews the main EMS functions and discusses the operating requirements which will determine the basic design of a ground station, including the interfaces with other maintenance or logistics systems. A brief discussion is also included on some of the more recent advances in EMS ground station technology which have been specifically developed to provide more effective diagnostic capabilities for gas turbine engines. Finally, this document addresses the program management requirements associated with the initial development and on-going support of a ground station.
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A Guide to Aircraft Power Train Monitoring

2022-10-18
WIP
AIR4174B
The purpose of this SAE Aerospace Information Report (AIR) is to provide management, designers, and operators with information to assist them to decide what type of power train monitoring they desire. This document is to provide assistance in optimizing system complexity, performance and cost effectiveness. This document covers all power train elements from the point at which the gas generator energy is transferred to mechanical energy for propulsion purposes. The document covers engine power train components, their interfaces, transmissions, gearboxes, hanger bearings, shafting and associated rotating accessories, propellers and rotor systems as shown in Figure 1. This document addresses application for rotorcraft, turboprop, and propfan drive trains for both commercial and military aircraft. Information is provided to assist in; a. Defining technology maturity and application risk b. Cost benefit analysis (Value analysis) c. Selection of system components d.
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A Guide to Aircraft Power Train Monitoring

2008-06-04
HISTORICAL
AIR4174
The purpose of this SAE Aerospace Information Report (AIR) is to provide management, designers, and operators with information to assist them to decide what type of power train monitoring they desire. This document is to provide assistance in optimizing system complexity, performance and cost effectiveness. This document covers all power train elements from the point at which the gas generator energy is transferred to mechanical energy for propulsion purposes. The document covers engine power train components, their interfaces, transmissions, gearboxes, hanger bearings, shafting and associated rotating accessories, propellers and rotor systems as shown in Figure 1. This document addresses application for rotorcraft, turboprop, and propfan drive trains for both commercial and military aircraft.
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A Methodology for Quantifying the Performance of an Engine Monitoring System

2017-10-13
HISTORICAL
AIR4985
The purpose of this SAE Aerospace Information Report (AIR) is to present a quantitative approach for evaluating the performance and capabilities of an Engine Monitoring System (EMS). The value of such a methodology is in providing a systematic means to accomplish the following: 1 Determine the impact of an EMS on key engine supportability indices such as Fault Detection Rate, Fault Isolation Rate, Mean Time to Diagnose, In-flight Shutdowns (IFSD), Mission Aborts, and Unscheduled Engine Removals (UERs). 2 Facilitate trade studies during the design process in order to compare performance versus cost for various EMS design strategies, and 3 Define a “common language” for specifying EMS requirements and the design features of an EMS in order to reduce ambiguity and, therefore, enhance consistency between specification and implementation.
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AIRCRAFT GAS TURBINE ENGINE MONITORING SYSTEM GUIDE

1993-04-01
HISTORICAL
ARP1587A
This SAE Aerospace Recommended Practice (ARP) is a system guide for Engine Monitoring System (EMS) definition and implementation. This keystone document addresses EMS benefits, capabilities, and requirements. It includes EMS in-flight and ground applications consisting of people, equipment, and software. It recommends EMS requirements that are a balance of selected benefits and available capabilities. This ARP purposely addresses a wide range of EMS architecture. The intent is to provide an extensive list of possible EMS design options. NOTE: a Section 3 describes an EMS. b Sections 4 and 5 outline benefits and capabilities that should be considered for study purposes to define EMS baselines for how much engine monitoring is required. c Section 6 provides implementation requirements that should be considered for an EMS after study baseline levels of EMS complexity are selected.
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Aircraft Gas Turbine Engine Health Management System Development and Integration Guide

2016-03-05
CURRENT
ARP5120
ARP5120 provides recommended best practices, procedures, and technology to guide the physical and functional design, development, integration, verification, and validation of highly reliable Engine Health Management (EHM) systems for aircraft engines and Auxiliary Power Units (APUs). This SAE Aerospace Recommended Practice (ARP) also serves as a concise reference of considerations, approaches, activities, and requirements for producing the end-to-end engine health management system comprised of both on and off-board subsystems for the sensing, acquisition, analysis, detection, and data handling functions for EHM. These functions may also be used to effect continued operation or return to service decisions when demonstrated as compliant with the applicable airworthiness requirements defined by the responsible Aviation Authority. Where practical, this document delineates between military and commercial practices.
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Aircraft Gas Turbine Engine Health Management System Development and Integration Guide

2021-09-29
WIP
ARP5120A
ARP5120 provides recommended best practices, procedures, and technology to guide the physical and functional design, development, integration, verification, and validation of highly reliable Engine Health Management (EHM) systems for aircraft engines and Auxiliary Power Units (APUs). This SAE Aerospace Recommended Practice (ARP) also serves as a concise reference of considerations, approaches, activities, and requirements for producing the end-to-end engine health management system comprised of both on and off-board subsystems for the sensing, acquisition, analysis, detection, and data handling functions for EHM. These functions may also be used to effect continued operation or return to service decisions when demonstrated as compliant with the applicable airworthiness requirements defined by the responsible Aviation Authority. Where practical, this document delineates between military and commercial practices.
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Cost Versus Benefits of Engine Monitoring Systems

2019-10-01
WIP
AIR4176B
The purpose of this SAE Aerospace Information Report (AIR) is to provide information that would be useful to potential users/operators and decision makers for evaluating and quantifying the benefits of an Engine Monitoring Systems (EMS) versus its cost of implementation. This document presents excerpts from reports developed to analyze "actual aircraft cost/benefits results". These are presented as follows: a. First, to outline the benefits and cost elements pertaining to EMS that may be used in performing a cost versus benefits analysis. b. Second, to present considerations for use in conducting the analysis. c. Third, to provide examples of analyses and results as they relate to the user/operator and decision-maker community. The document encompasses helicopters and fixed wing aircraft and distinguishes between civilian and military considerations.
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Determination of Costs and Benefits from Implementing an Engine Health Management System

2020-04-28
CURRENT
ARP4176A
This ARP provides an insight into how to approach a cost benefit analysis (CBA) to determine the return on investment (ROI) that would result from implementing a propulsion Prognostics and Health Management (PHM) system on an air vehicle. It describes the complexity of features that can be considered in the analysis, the different tools and approaches for conducting a CBA and differentiates between military and commercial applications. This document is intended to help those who might not necessarily have a deep technical understanding or familiarity with PHM systems but want to either quantify or understand the economic benefits (i.e., the value proposition) that a PHM system could provide.
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Engine Monitoring System Reliability and Validity

2014-05-01
HISTORICAL
AIR5120
For Engine Monitoring Systems to meet their potential for improved safety and reduced operation and support costs, significant attention must be focused on their reliability and validity throughout the life cycle. This AIR will provide program managers, designers, developers and customers a concise reference of the activities, approaches and considerations for the development and verification of a highly reliable engine monitoring system. When applying the guidelines of this AIR it should be noted that engine monitoring systems physically or functionally integrated with the engine control system and/or performing functions that affect engine safety or are used to effect continued operation or return to service decisions shall be subject to the Type Investigation of the product in which they'll be incorporated and have to show compliance with the applicable airworthiness requirements as defined by the responsible Aviation Authority.
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Engine Monitoring System Reliability and Validity

2016-11-12
CURRENT
AIR5120A
For Engine Monitoring Systems to meet their potential for improved safety and reduced operation and support costs, significant attention must be focused on their reliability and validity throughout the life cycle. This AIR will provide program managers, designers, developers and customers a concise reference of the activities, approaches and considerations for the development and verification of a highly reliable engine monitoring system. When applying the guidelines of this AIR it should be noted that engine monitoring systems physically or functionally integrated with the engine control system and/or performing functions that affect engine safety or are used to effect continued operation or return to service decisions shall be subject to the Type Investigation of the product in which they'll be incorporated and have to show compliance with the applicable airworthiness requirements as defined by the responsible Aviation Authority.
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Flange - Thermocouple

2024-01-24
WIP
ARP465C
This SAE Aerospace Recommended Practice (ARP) provides guidance for the design of flanges on temperature sensors intended for use in gas turbine engines. Three figures detail the configuration of standard size flange mounts with bolt holes, slotted flanges, and miniaturized flanges for small probes.
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GUIDE TO TEMPERATURE MONITORING IN AIRCRAFT GAS TURBINE ENGINES

1991-02-07
HISTORICAL
AIR1900
This Aerospace Information Report (AIR) provides an overview of temperature measurement for engine monitoring systems in various areas of aircraft gas turbine engines while focusing on current usage and methods, systems, selection criteria, and types of hardware. This document emphasizes temperature monitoring for diagnostics and condition monitoring purposes.
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GUIDELINES FOR INTEGRATION OF ENGINE MONITORING FUNCTIONS WITH ON-BOARD AIRCRAFT SYSTEMS

1990-01-01
HISTORICAL
AIR4061
This Aerospace Information Report (AIR) discusses physical and functional integration of main engine and auxiliary power unit (APU) monitoring with other on-board systems. It includes General Considerations, Parameter Selection and Requirements, Signal Sources, Signal Conditioning, Data Processing, Data Storage, and Data Retrieval. Engine monitoring hardware and software are discussed so that they may be properly considered in an integrated design. Civil and military aviation applications are included and delineated where requirements differ.
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Guide to Engine Lubrication System Monitoring

2024-01-22
WIP
AIR1828D
This SAE Aerospace Information Report (AIR) provides information and guidance for the selection and use of technologies and methods for lubrication system monitoring of gas turbine aircraft engines. This AIR describes technologies and methods covering oil system performance monitoring, oil debris monitoring, and oil condition monitoring. Both on-aircraft and off-aircraft applications are presented. A higher-level view of lubrication system monitoring as part of an overall engine monitoring system (EMS), is discussed in ARP1587. The scope of this document is limited to those lubrication system monitoring, inspection and analysis methods and devices that can be considered appropriate for health monitoring and routine maintenance. This AIR is intended to be used as a technical guide. It is not intended to be used as a legal document or standard.
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Guide to Temperature Monitoring in Aircraft Gas Turbine Engines

2014-05-01
HISTORICAL
AIR1900A
This SAE Aerospace Information Report (AIR) provides an overview of temperature measurement for engine monitoring systems in various areas of aircraft gas turbine engines while focusing on current usage and methods, systems, selection criteria, and types of hardware. This document emphasizes temperature monitoring for diagnostics and condition monitoring purposes.
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Guidelines for Integrating Typical Engine Health Management Functions Within Aircraft Systems

2012-10-08
HISTORICAL
AIR4061B
SAE Aerospace Information Report (AIR) 4061 provides best practice guidelines for the integration of Engine Health Management (EHM) system functions within aircraft systems to include both its main engine(s) and any Auxiliary Power Unit(s) (APU). This document provides an overview of some of the functions EHM typically integrates, offers some system variations encountered with different aircraft, and suggests general considerations involved with integration. It presents a sample EHM parameter coverage matrix to show the types of parameters with which a typical EHM system might interface, offers insight into signal and data processing and retrieval, and offers a view of typical EHM parameter requirements by function. Where practical, this document delineates between military and commercial practices.
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