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The objectives of the present work are to investigate the regulated and unregulated (particle) emissions of a classical and modern 2-stroke and a typical 4-stroke scooter with different ethanol blend fuels. There is also comparison of two different ethanol fuels: pure ethanol (E) *) and hydrous ethanol (EH) which contains 3.9% water and is denatured with 1.5% gasoline. Special attention is paid in this research to the hydrous ethanol, since the production costs of hydrous ethanol are much less than those for (dry) ethanol. The vehicles are with carburettor and without catalyst, which represents the most frequent technology in Eastern Asia and offers the information of engine-out emissions. Exhaust emissions measurements have been performed with fuels containing ethanol (E), or hydrous ethanol (EH) in the portion of 5, 10, 15 and 20% by volume. During the test systematical analysis of particle mass (PM) and nano-particles counts (NP) were carried out.

An active oxidation catalyst is an efficient measure to reduce not only gaseous components (CO, HC), but also particle emissions (mostly oil condensates) of a small 2-stroke engine with lost oil lubrication. Since the 2- and 3-wheelers with 2-stroke propulsion are still a very serious source of air pollution worldwide in many urban areas, it is important to have a look on some consequences of an improperly working catalyst. The present paper shows some results of user-oriented aging of catalyst on the vehicle and results of limited emissions and unlimited (nano)particles during the catalysts screening tests. The works are a part of an international scooter network project, which was performed (2004 to 2007) in the Laboratories for IC-Engines & Exhaust Emission Control of the University of Applied Sciences, Biel, Switzerland with main support of the Swiss Federal Office of Environment (BAFU), Swiss Petrol Union (EV) and Swiss Lubes (VSS).

2- and 3-wheelers with 2-S propulsion are still a very serious source of air pollution worldwide in many urban areas. Therefore, every effort to reduce the emissions of those vehicles is an important contribution to improve the air quality. In the present work detailed investigations of regulated emissions and of particle emissions of 2-stroke scooters with direct injection and with carburator were performed. To demonstrate the emission reduction potentials some possibilities of emission improvements were grouped into steps. These technical measures were: ○ Higher tier lube oils ○ Lower oil dosing ○ Active oxidation catalyst ○ Supplementary filtration & oxidation devise (WFC) **) ○ Special fuel. Particle mass and nanoparticles (number), which are amply present in 2-stroke exhaust gas and which contribute strongly to the toxicity level are still unlimited by the international exhaust gas legislation. They were extensively investigated in the present project series.

Macroscopic studies and scanning electron microscope (SEM), as well as transmission electron microscope (TEM) research were carried out to investigate the nature and properties of particulate matter (PM) deposited in three diesel particulate filters (DPFs) operating with different fuels: 100% rapeseed methyl ester (RME100), a blend of 20% RME and 80% diesel (RME20), as well as 100% diesel (RME0). The DPFs were catalytically coated with V₂O₅/TiO₂. The PM deposits were either extracted from sectioned DPFs or studied "in situ," as deposited. In the RME100-DPF, the lowest soot and highest ash depositions are found. The higher amount of ash in RME100-DPF, as well as the higher participation of the element Ca in the ash from this filter, indicates that in addition to lubricating oil, the RME fuel contributes also to ash formation. Ash is found accumulating in the plugged inlet channels only in RME100 and as a few tens of μm-thick layer on the channel walls of all three filters.

The Comprex is the first pressure wave machine to reach series maturity. The direct contact between the media exhaust gas and combustion air permits a transfer of energy at high efficiency. Because of its basic characteristics, the pressure wave machine is especially well suited for the supercharging of passenger car diesel engines. It exhibits a spontaneous response and achieves high supercharging rates over a wide operation range, thereby contributing to an improvement in fuel economy. For the purpose of reducing emissions, it offers a simple means of providing EGR, thermal conditioning of the charge air, catalytic aftertreatment of the exhaust gas in the cell wheel and a compact particulate trap arrangement.

From a comparison of different methods of supercharging it becomes evident that the pressure-wave-supercharger is a highly efficient device of improving fuel economy of automobiles without loss of performance. Tests on a chassis-dynamometer and computer simulations show that it is possible to save up to 25 % of fuel and at the same time to reduce the emissions of exhaust gases considerably by “Down-Sizing” and “Down-Speeding”.

1 Small off-road 2-stroke SI-engines have very high pollutant emissions. The Swiss environmental protection agency (BUWAL) investigates the state of the technology and emissions with the scope to show the potential of improvements by means of the best available technology (BAT) and to motivate the consumers to use the more sophisticated equipment and cleaner fuels to protect their health and the environment. In the present work emission measurements of chainsaws were performed with a special concern of particulate emissions. Particulates were analysed by means of: gravimetry, SMPS, NanoMet and differential analysis of filter residue. The varied conditions were: A/F-ratio, lube-oil content and the fuel quality. It has been shown, that the particulate mass and the nanoparticle numbers, which both consisting almost exclusively of unburned lube-oil, attain very high values. They are strongly influenced by the mixture tuning and by the lube-oil content.

Exhaust emissions measurements of a small 2-S Scooter Peugeot TSDI*), 50cc with different particle filters have been performed in this present work according to the measuring procedures, which were established in the previous research in the Swiss Scooter Network, [1, 2, 3, 4, 5, 6, 7, 8, 9]. The investigated particle filtration materials were supplied from different manufacturers as samples without specifications and they were applied by the research laboratory in a special muffler able to be taken apart. The investigated scooter represented a modern (2002) 2-stroke technology with direct injection, with oxidation catalyst and with injection of the lube oil to the intake air. Since there is a special concern about the particle emissions of the small engines, the particle mass and nanoparticle measurements were systematically carried out. The nanoparticulate emissions were measured by means of SMPS (CPC) and NanoMet*).

1 The topic of investigation of this work was the influence of different gas qualities on the engine parameters and particularly on the air excess factor λ. For this research the normalized gases with extreme compositions were used. At stationary operation there are no differences of the leaning capability of the different gases. The gas with the highest content of inert components causes the lowest full load power, the highest fuel consumption and the highest cyclic irregularity. With the same air flow and the same injection duration for different gases result different air excess factors λ according to the density and to the necessary stoichiometric air quantity of each gas. This fact influences the λ at transient operation conditions as: cold starting, gas quality jump, or load increase, if there is no λ-control. With an active λ-control, which is today fast enough, especially with an adaptive system there are no problems with λ- differences.

Nanoparticle emissions of two 2-stroke scooters were investigated along the exhaust and the CVS (Constant Volume Sampling) systems. Two configurations were tested: regular full-flow dilution configuration (denoted as “closed”) and also a modified sampling configuration (denoted as “open”). The scooters represent two distinct modern technologies. One scooter had direct injection TSDI*) (Two-Stroke Direct Injection). The other had a carburettor. Depending on the technology, the scooters produce different kind of aerosols (state-of-oxidation and SOF content). Moreover, the scooters were operated with and without oxidation catalyst. The tests were performed at two constant vehicular speeds (20 km/h and 40 km/h). The measuring procedures are those established during the previous research of the Swiss Scooter Network. The nanoparticulate emissions were measured using SMPS (Scanning Mobility Particle Sizer) and DC (Diffusion Charging) sensors.

As a result of increased use of catalytic exhaust aftertreatment systems of vehicles and the low-sulfur Diesel fuels there is an increasing share of nitrogen dioxide NO2 in the ambient air of several cities. This is in spite of lowering the summary nitric oxides NOx emissions from vehicles. NO2 is much more toxic than nitrogen monoxide NO and it will be specially considered in the next legal testing procedures. There are doubts about the accuracy of analyzing the reactive substances from diluted gas and this project has the objective to show how NO2 is changing as it travels down through the exhaust- and the CVS systems. For legal measurements of NO2 a WLTP-DTP subgroup (Worldwide Light Duty Test Procedures - Diesel Test Procedures) proposed different combinations of NOx-analyzers and analysis of NO and NOx. Some of these set-ups were tested in this work.

1 In the present work investigations of a 7.8 liter-TC-IC-IVECO-CNG engine were performed with single point (SPI) *) and with multipoint (MPI) gas injection systems. Three types of MPI injectors available on the market were compared for stationary and transient engine operation. There are several advantages of MPI e.g. better possibility to equalize the air-fuel-ratio of the cylinders, optimization of the gas injection timing and of the gas pressure for different operating conditions. With different injector types there are different optimum injection timings, due to different injection durations, but at the optimum conditions there is little difference in the combustion quality. The injectors with higher flow rate can cause more λ-excursions in the dynamic response and with sudden changes of the gas pressure.

All internal combustion piston engines emit solid nanoparticles. Some are soot particles resulting from incomplete combustion of fuels, or lube oil. Some particles are metal compounds, most probably metal oxides. A major source of metal compound particles is engine abrasion. The lube oil transports these abraded particles into the combustion zone. There they are partially vaporized and ultrafine oxide particles formed through nucleation [1]. Other sources are the metallic additives to the lube oil, metallic additives in the fuel, and debris from the catalytic coatings in the exhaust-gas emission control devices. The formation process results in extremely fine particles, typically smaller than 50 nm. Thus they intrude through the alveolar membranes directly into the human organism. The consequent health risk necessitates a careful investigation of these emissions and effective curtailment.

Concern for engine particle emission led to EC regulations of the number of solid particles emitted by LDV and HDV. However, all conventional piston-driven combustion engines emit metal oxide particles of which only little is known. The main sources are abrasion between piston ring and cylinder, abrasion of bearing, cams and valves, catalyst coatings, metal-organic lubrication oil additives, and fuel additives. While abrasion usually generates particles in the μm range, high concentrations of nanosize metal oxide particles are also observed, probably resulting from nucleation processes during combustion. In general, metal oxides, especially from transition metals, have high surface reactivity and can therefore be very toxic, especially nanosize particles, which evidently provide a high specific bioactive surface and are suspected to penetrate into the organism. Hence, these particles must be scrutinized for quantity, size distribution and composition.

NO₂ is much more toxic than NO. The average proportion of NO₂ in exhaust gases of vehicles increases significantly due to the use of oxidation catalysts and catalytic coatings in the exhaust gas systems during the last decades combined with generalization of using low sulfur fuels. Diesel oxidation catalysts (DOC) and Pt-containing DPF coatings are widely used to support the regeneration of particle filters, being a source of strongly increased production of NO₂. The present work shows some examples and summarizes the experiences in this matter performed at the Laboratories for IC-Engines & Exhaust Emissions Control (AFHB) of the University of Applied Sciences Biel-Bienne, Switzerland, during some research activities on engine dynamometers in the years 2010-2012.

Further efforts to reduce the air pollution from traffic are undertaken worldwide and the filtration of exhaust gas will also be increasingly applied on gasoline cars (GPF1 … gasoline particle filter). In the present paper, some results of investigations of nanoparticles from four MPI gasoline cars are represented. The measurements were performed at vehicle tailpipe and in CVS-tunnel. Moreover, two variants of GPF were investigated on a high-emitting modern vehicle, including analytics of PAH and attempts of soot loading in road application. The modern MPI vehicles can emit a considerable amount of PN, which in some cases attains the level of Diesel exhaust gas without DPF and can pass over the actual European limit value for GDI (6.0 x 1011 #/km). The GPF-technology offers in this respect further poten-tials to reduce the PN-emissions of traffic.

The progressing exhaust gas legislation for on- and off-road vehicles includes gradually the nanoparticle count limits. The invisible nanoparticles from different emission sources penetrate like a gas into the living organisms and may cause several health hazards. The present paper shows some results of a modern chain saw with & without oxidation catalyst, with Alkylate fuel and with different lube oils. The measurements focused specially on particulate emissions. Particulates were analysed by means of gravimetry (PM) and granulometry SMPS (PN). In this way the reduction potentials with application of the best materials (fuel, lube oil, ox-cat.) were indicated. It has been shown that the particle mass (PM) and the particle numbers (PN), which both consisting almost exclusively of unburned lube-oil, can attain quite high values, but can be influenced by the lube oil quality and can be considerably reduced with an oxidation catalyst.

In the diesel sector the fatty acid methyl esters (FAME's) - in Europe mostly RME (rapeseed methyl ester) and in US mostly SME (soja oil methyl ester) - are used as a various share, % volume blends with the diesel fuel (B5, B7, B10, B20, Bxx). The present joint project focuses on RME being the most important representative of the biofuels of 1st generation in Europe. The influences of RME blend fuels on emissions and on lube oil deterioration are emphasized. Emissions were investigated on a modern engine with exhaust gas aftertreatment devices like SCR and (DPF+ SCR). Beside the legally limited exhaust emission components some non-legislated like NO₂, N₂O, NH₃ and nanoparticles were measured at stationary and dynamic engine operation.

Limited and nonlimited emissions of scooters were analysed during several annual research programs of the Swiss Agency of Environment Forests and Landscape (SAEFL, BUWAL)*). Small scooters, which are very much used in the congested centers of several cities are a remarkable source of air pollution. Therefore every effort to reduce the emissions is an important contribution to improve the air quality in urban centers. In the present work detailed investigations of particle emissions of different 2-stroke scooters with direct injection and with carburetor were performed. The nanoparticulate emissions with different lube oils and fuels were measured by means of SMPS, (CPC) and NanoMet *). Also the particle mass emission (PM) was measured with the same method as for Diesel engines. Extensive analyses of PM-residuum for PAH & SOF/INSOF, as well as for VOC were carried out in an international project network.