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An investigation was made into two approaches to air-fuel mixture formation in direct injection SI engines in which charge stratification is controlled by swirl or tumble gas motions, respectively. Particle image velocimetry (PIV), laser-induced fluorescence (LIF) and air-fuel ratio measurement by infrared absorption were used to analyze fuel transport from the fuel injector to the spark plug and the fuel vaporization process. The results obtained were then compared with measured data as to combustion stability. As a result, the reason why the effects of injection timing on combustion stability were different between the two approaches was made clear from the standpoint of the mixture formation process.

High speed, time resolved Particle Image Velocimetry (PIV) diagnostics was applied to an optical SI engine to study the interactions between in-cylinder flow field and flame development. Optimisation and certain adaptations have been made to the diagnostic setup to enable time-resolved, simultaneous measurements of both PIV data and flame tomography imaging from the same original captured image set. In this particular study, interactions between flow and flame during lean-burn operating conditions at various tumble strength have been investigated and compared to a standard stoichiometric operation. Diagnostics were performed for both the vertical plane (x-y) and the horizontal plane (r-⊖) of the combustion chamber with a particular focus in the pent-roof area. Some major differences in the tumble flow-field prior to ignition has been observed between the lean and stoichiometric conditions.

It is important to develop the technique for measuring the cycle-to-cycle variation of combustion in order to reduce the fuel consumption of the commercial spark ignition engine. In previous study, we had proposed using the spark plug as an ion probe to measure the appearance time of maximum pressure under the lean mixture conditions of the research engine. In this paper the combustion diagnostics for the commercial engine was performed using the spark plug as an ion probe. Under idling conditions the ion current often appeared during the exhaust process. This ion current is dominated by the flame contact area and the flame velocity. In this case there is good correlation between the characteristic value of the ion current and the indicated mean effective pressure (IMEP). Finally using the spark plug as an ion probe can detect the combustion quality under conditions with large cyclic variation.

A new technique for combustion diagnostics of a spark ignition engine was developed. In this method the ion sensor with the circular configuration was installed into the cylinder head gasket. This sensor is expected to be applied for production engine. The signal measured by the ion sensor was similar with that of cylinder pressure. The peak timing of ion current was consistent with the peak timing of pressure. There was a strong correlation between IMEP and the peak timing of ion current. This sensor is available to detect combustion quality in a spark ignition engine.

In order to reduce the exhaust emission and the fuel consumption in a spark ignition engine, the combustion diagnostics had been developed. However, there are few sensors which can detect the combustion quality for the individual cycle and cylinder in production engines. In previous study, the new technique using a gasket ion sensor for measuring the combustion quality has been proposed. In present study, the flame propagation pattern in a spark ignition engine was detected by using a gasket ion sensor with a circular electrode. The waveforms of ion current obtained from a circular ion sensor were compared with the flame propagation pattern obtained from multiple ion sensors. When the mixture was ignited in offset center of the cylinder, the flame propagation pattern was distorted from the spherical pattern. Then the waveforms of ion current from the circular ion sensor were varied from the waveform for a center ignition.

Extending the lean limit or/and exhaust-gas-recirculation (EGR) limit/s are necessary for improving fuel economy in spark ignition engines. One of the major problems preventing the engine to operate at lean conditions is stable and successful initial ignition kernel formation. A repeatable, stabilized ignition and early flame development are quite important for the subsequent part of the combustion cycle to run smooth without partial burn or cycle misfire. This study aims to develop an innovative plasma ignition system for reciprocating combustion engines with an aim to extend lean limit and for high pressure applications. This ignition system utilizes microwaves to generate plasma as an ignition source. This microwave plasma igniter is much simplified device compared to conventional spark plug. The microwave plasma ignition system consists of microwave oscillator, co-axial cable and microwave discharge igniter (MDI).

It is well known that the wavelet transform is a useful time-frequency analysis method for an unsteady signal and major attention has been focused on the selection of the mother wavelet (MW) because the MW plays an important role in the wavelet transform. In this study, we analyze the pressure signal in a spark-ignition engine and the vibration of the engine block measured by a knock sensor under the knocking conditions when knocking is caused. We then propose a new method of the knocking detection that utilizes the knocking signal measured with a knock sensor as a MW. We call this method the Instantaneous Correlation Method (ICM). The degree of similarity between the MW and the vibration of the engine block was judged and only the knocking signal from the vibration of the engine block was extracted. The results obtained here show that the method proposed in this study is useful for knocking detection even if the engine speed is very high of 6000rpm.

The extension of the lean stability limits of gasoline-air mixtures using a microwave-assisted spark plug has been investigated. Experiments are conducted on a 1200 RPM single-cylinder Waukesha Cooperative Fuel Research (CFR) engine at two compression ratios: 7:1 and 9:1; and four different levels of microwave energy input per cycle (prior to accounting for transmission losses): 0 mJ (spark only), 130 mJ, 900 mJ, and 1640 mJ. For various microwave energy inputs, the effects upon stability limits are explored by gradually moving from stoichiometric conditions to increasingly lean mixtures. The coefficient of variation (COVIMEP) of the indicated mean effective pressure (IMEP) is used as an indication of the stability limits. Specific characteristics of microwave-assisted ignition are identified. Microwave enhancement extends stability limits into increasingly lean regions, but slow and partial burning at the leanest mixtures curb efficiency gains.

Exhaust gas recirculation (EGR) has proven to be beneficial for not only fuel economy improvement but also knock and emissions reduction. Combined with lean burning, it can assist gasoline engines to become cleaner, more efficient and to meet the stringent emissions limit. However, there is a practical limit for EGR percentage in current engines due to many constraints, one of which being the ignition source. The Microwave Discharge Igniter (MDI), which generates, enhances and sustains plasma discharge using microwave (MW) resonance was tested to assess its ability in extending the dilution limit. A combination of high-speed Schlieren imaging and pressure measurements were performed for propane-air mixture combustion inside a constant volume chamber to compare the dilution limits between MDI and conventional spark plug. Carbon dioxide addition was carried out during mixture preparation to simulate the dilution condition of EGR and limit the oxygen fraction.

In order to investigate the relation between ion current and combustion characteristics, the ion current signal from a spark plug as an ion probe, pressure history and flame development were measured in a homogeneous propane-air mixture in closed combustion chambers. The flame propagation was measured by Schlieren photography technique. When negative bias is applied to the central electrode of the spark plug, the ion current flows only due to an early flame kernel existing near the spark plug. When positive bias is applied to the central electrode, the ion current flows from the central electrode to the combustion chamber wall and to the ground electrode. Consequently, the ion current is dominated by the contact area between the flame and the combustion chamber wall. The appearance period of ion-current is related to the combustion duration. This method was applied to the combustion analysis of the spark ignition engine.

Hydrogen spark-ignition (SI) engines based on direct-injection (DI) promise significant advantages in terms of thermal efficiency and power output, as well as a means of overcoming problems related to knocking, backfiring, and pre-ignition. In a DI hydrogen engine, the fuel/air mixture is formed by injecting a jet of hydrogen into the air inside the combustion chamber. An Ar-ion laser beam was used as a light source to visualize the hydrogen jet in a constant-volume chamber. This allowed us to study the structure of the jet in addition to other physical processes resulting from hydrogen gas injection. Combustion experiments were conducted in a single-cylinder SI optical research engine equipped with a DI system to detect the early kernel growth assisted by the spark, as well as flame propagation. Various equivalence ratios and fuel injection timings were analyzed to identify the effects on combustion.

Homogeneous Charge Compression Ignition (HCCI) combustion with dimethyl ether has been carried out in a single cylinder engine with a transparent piston. The engine was operated at 800 rpm with a wide-open throttle. The intake-premixed mixture was preheated with an electric heater to promote auto-ignition. HCCI combustion with dimethyl ether indicates multi-stage heat releases. Investigations were conducted with visualization of combustion in the cylinder and detailed and temporal spectroscopic measurements using spectrometer. In order to understand reaction mechanism of auto-ignition and combustion mechanism in HCCI engine, spectrum analysis of chemiluminescence was carried out.

Recent trend in gasoline-powered automobiles focuses heavily on reducing the CO2 emissions and improving fuel efficiency. Part of the solutions involve changes in combustion chamber geometry to allow for higher turbulence, higher compression ratio which can greatly improve efficiencies. However, the changes are limited by the ignition-source and its location constraint, especially in the case of direct injection SI engines where mixture stratification is important. A new compact microwave plasma igniter based on the principle of microwave resonance was developed and tested for propane combustion inside a constant volume chamber. The igniter was constructed from a thin ceramic panel with metal inlay tuned to the corresponding resonance frequency. Microwaves generated by semiconductor based oscillator were utilized for initiation of discharge. The small and flat form factor of the flat panel igniter allows it to be installed at any locations on the surface of the combustion chamber.

A plasma combustion system was developed to improve fuel economy and efficiency without modifying the engine configuration. Non-thermal plasma generation technology with microwave was applied. Plasma was generated by spark discharge and expanded using microwaves that accelerated the plasma electrons, generating non-thermal plasma. Even at high pressures, spark discharge occurred, allowing plasma generation under high pressures. The durability and practicality of previous plasma combustion systems was improved. The system consisted of a spark plug without a resistor, a mixer circuit, and a control system. The mixer unit used a standard spark plug for plasma combustion and functioned as a high-voltage and high-frequency isolator. A commercially available magnetron produced microwaves of 2.45 GHz. The spark and microwave control system used a trigger signal set to the given crank angle, from the engine control unit.

The purpose of this study was to characterize the air/fuel ratio (AFR) of turbulent premixed flames in a spark-ignition (SI) engine. We developed a spark plug sensor with an optical fiber to detect the chemiluminescence spectra, specifically the intensity of the spectral lines related to OH*, CH*, and C2* free radicals. The sensor was composed of a sapphire window and optical fiber and is applicable to automobile SI engines. Measurements of the chemiluminescence intensity from OH*, CH*, and C2* radicals were obtained in turbulent premixed flames with a propane-air mixture for different AFRs in a compression-expansion machine (CEM). The performance of the spark plug sensor was compared with a Cassegrain reflector using an intensified charge-coupled device. The results showed good agreement with measurements obtained using the Cassegrain reflector. The spark plug sensor was shown to be useful for measuring chemiluminescence of turbulent premixed flames in an SI engine.

This study measured the fuel concentration near a spark plug using a laser infrared absorption method. An IR spark plug sensor with a double-pass measurement length was developed. A He-Ne laser with a wavelength of 3.392 μm, which coincides with the absorption line of hydrocarbons, was used as the light source. In order to confirm the measurement accuracy, the concentrations of a methane-air mixture were measured in a compression-expansion engine. Then, the IR spark plug sensor was used for measurements in a 4-stroke spark-ignition engine fuelled with isooctane. The air/fuel ratio measured using this system clearly agreed with the mean air/fuel ratio.

This paper describes the development and application of a spark plug sensor using a 3.392 μm infrared absorption technique to quantify the instantaneous gasoline concentration near the spark plug. We developed an in situ laser infrared absorption method using a spark plug sensor and a 3.392 μm He-Ne laser as the light source; this wavelength coincides with the absorption line of hydrocarbons. First, we established a database of the molar absorption coefficients of premium gasoline at different pressures and temperatures, and determined that the coefficient decreased with increasing pressure above atmospheric pressure. We then demonstrated a procedure for measuring the gasoline concentration accurately using the infrared absorption technique. The history of the molar absorption coefficient of premium gasoline during the experiment was obtained from the established database using measured in-cylinder pressures and temperatures estimated by taking the residual gas into consideration.

This paper describes the development and application of a spark plug sensor using an infrared absorption technique to quantify the instantaneous residual gas concentration near the spark plug. The residual gas fraction inside engine cylinder is assumed to be proportional to CO2 concentration. The relationship between CO2 concentration and absorption strength of CO2 was determined for various pressures and temperatures in advance using a constant volume vessel with electric heating system. The spark plug sensor for in-situ CO2 concentration measurement was applied to a compression-expansion engine and also to a port injected motorcycle SI engine. It was possible to qualify the CO2 concentration inside residual gas during the compression stroke using the developed optical system with new spark plug sensor in compression-expansion machine.

A heterodyne interferometry system with a fiber-optic sensor was developed to measure the temperature history of unburned gas in a spark-ignition engine. A polarization-preserving fiber and metal mirror were used as the fiber-optic sensor to deliver the test beam to and from the measurement region. This fiber-optic sensor can be assembled in an engine cylinder head without a lot of improvements of an actual engine. Adjustment system in the sensor was revised to face the distributed index lens with metal mirror. Before the flame arrived at the developed fiber-optic sensor, measured temperature was almost same with the temperature history after the spark, assuming that the process that changes the unburned gas is adiabatic. In situ unburned gas temperature measurements before knocking in a commercially produced SI engine can be carried out using developed fiber-optic heterodyne interferometry system.

An in-spark-plug flame sensor was developed to measure local chemiluminescence near the spark gap in a practical spark-ignition (SI) engine in order to study the development of the initial flame kernel, flame front structure, transient phenomena, and the correlation between the initial flame kernel structure and cyclic variation in the flame front structure, which influences engine performance directly. The sensor consists of a commercial instrumented spark plug with small Cassegrain optics and an optical fiber. The small Cassegrain optics were developed to measure the local chemiluminescence intensity profile and temporal history of OH*, CH*, and C2* at the flame front formed in a turbulent premixed flame in an SI engine. A highresolution monochromator with an intensified chargecoupled device (ICCD) and spectroscopy using optical filters and photomultiplier tubes (PMTs) were used to measure the time-series of the three radicals, as well as the in-cylinder pressure.