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Standard

AUTOMOTIVE METALLURGICAL JOINING
1970-10-01
HISTORICAL
J836_197010
This report is an abbreviated summary of metallurgical joining by welding, brazing, and soldering. It is generally intended to reflect current usage in the automotive industry; however, it does include some of the more recently developed processes. More comprehensive coverage of materials, processing details, and equipment required may be found in the Welding Handbook, Soldering Manual, and other publications of the American Welding Society and the American Society for Testing and Materials. AWS Automotive Welding Committee publications on Recommended Practices are particularly recommended for the design or product engineer. This report is not intended to cover mechanical joining such as rivets or screw fasteners, or chemical joining processes such as adhesive joining.
Standard

Automotive Austempered Ductile (Nodular) Iron Castings (ADI)
2018-01-09
CURRENT
J2477_201801
This SAE Standard covers the mechanical and physical property requirements for Austempered Ductile Iron (ADI) castings used in automotive and allied industries. Specifically covered are: a Hardness b Tensile Strength c Yield Strength d Elongation e Modulus of Elasticity f Impact Energy g Microstructure In this document SI units are primary and in-lb units are derived. Appendix A provides general information and related resources on the microstructural, chemical and heat treatment requirements to meet the mechanical properties needed for ADI in particular service conditions and applications.
Standard

Automotive Austempered Ductile (Nodular) Iron Castings (ADI)
2004-05-26
HISTORICAL
J2477_200405
This SAE Standard covers the mechanical and physical property requirements for Austempered Ductile Iron (ADI) castings used in automotive and allied industries. Specifically covered are: a Hardness b Tensile Strength c Yield Strength d Elongation e Modulus of Elasticity f Impact Energy g Microstructure In this document SI units are primary and in-lb units are derived. Appendix A provides general information and related resources on the microstructural, chemical and heat treatment requirements to meet the mechanical properties needed for ADI in particular service conditions and applications.
Standard

Automotive Compacted Graphite Iron Castings
2007-12-17
HISTORICAL
J1887_200712
This SAE Standard covers the mechanical and physical requirements for Compacted Graphite Iron (CGI) castings used in automotive and allied industries. Requirements in this document include: a Tensile Strength b Yield Strength c Elongation d Graphite Morphology
Standard

Automotive Compacted Graphite Iron Castings
2018-02-15
CURRENT
J1887_201802
This SAE Standard covers the mechanical and physical requirements for Compacted Graphite Iron (CGI) castings used in automotive and allied industries. Requirements in this document include: a Tensile Strength b Yield Strength c Elongation d Graphite Morphology
Standard

Automotive Ductile (Nodular) Iron Castings
2017-12-20
CURRENT
J434_201712
This SAE standard covers the minimum mechanical properties measured on separately cast test pieces of varying thickness and microstructural requirements for ductile iron castings used in automotive and allied industries. Castings may be specified in the as-cast or heat-treated condition. If castings are heat-treated, prior approval from the customer is required. The appendix provides general information on chemical composition, microstructure and casting mechanical properties, as well as other information for particular service conditions. In this standard SI units are primary and in-lb units are derived.
Standard

Automotive Ductile (Nodular) Iron Castings
2004-02-17
HISTORICAL
J434_200402
This SAE standard covers the minimum mechanical properties measured on separately cast test pieces of varying thickness and microstructural requirements for ductile iron castings used in automotive and allied industries. Castings may be specified in the as-cast or heat-treated condition. If castings are heat-treated, prior approval from the customer is required. The appendix provides general information on chemical composition, microstructure and casting mechanical properties, as well as other information for particular service conditions. In this standard SI units are primary and in-lb units are derived.
Standard

Automotive Metallurgical Joining
2018-01-10
CURRENT
J836_201801
This report is an abbreviated summary of metallurgical joining by welding, brazing, and soldering. It is generally intended to reflect current usage in the automotive industry; however, it does include some of the more recently developed processes. More comprehensive coverage of materials, processing details, and equipment required may be found in the Welding Handbook, Soldering Manual, and other publications of the American Welding Society and the American Society for Testing and Materials. AWS Automotive Welding Committee publications on Recommended Practices are particularly recommended for the design or product engineer. This report is not intended to cover mechanical joining such as rivets or screw fasteners, or chemical joining processes such as adhesive joining.
Standard

CLEANLINESS RATING OF STEELS BY THE MAGNETIC PARTICLE METHOD
1993-05-01
HISTORICAL
J421_199305
This SAE Recommended Practice provides a rating procedure for the cleanliness rating of steels by the magnetic particle method. The procedure is based on counting the number of indications (frequency) and employs a weighted value to obtain a severity factor. The method outlined is similar to that described in SAE Aerospace Material Specification AMS 2301.
Standard

Carbon and Alloy Steels
2015-01-23
CURRENT
J411_201501
This SAE Information Report describes the processing and fabrication of carbon and alloy steels. The basic steelmaking process including iron ore reduction, the uses of fluxes, and the various melting furnaces are briefly described. The various types of steels: killed, rimmed, semikilled, and capped are described in terms of their melting and microstructural differences and their end product use. This document also provides a list of the commonly specified elements used to alloy elemental iron into steel. Each element’s structural benefits and effects are also included. A list of the AISI Steel Products Manuals is included and describes the various finished shapes in which steel is produced.
Standard

Chemical Compositions of SAE Alloy Steels
2009-01-27
CURRENT
J404_200901
In 1941, the SAE Iron and Steel Division in collaboration with the American Iron and Steel Institute (AISI) made a major change in the method of expressing composition ranges for the SAE steels. The plan, as now applied, is based in general on narrower ladle analysis ranges plus certain product (check) analysis allowances on individual samples, in place of the fixed ranges and limits without tolerances formerly provided for carbon and other elements in SAE steels (reference SAE J408). ISTC Division 1 has developed a procedure which allows for the maintenance of the grade list in this SAE Standard. This will involve conducting an industry-wide survey to solicit input. This survey will be conducted at a frequency deemed necessary by the technical committee. Criteria have been established for the addition to or deletion of grades from the grade table.
Standard

Cleanliness Rating of Steels by the Magnetic Particle Method
2018-01-09
CURRENT
J421_201801
This SAE Recommended Practice provides a rating procedure for the cleanliness rating of steels by the magnetic particle method. The procedure is based on counting the number of indications (frequency) and employs a weighted value to obtain a severity factor. The method outlined is similar to that described in SAE Aerospace Material Specification AMS 2301.
Standard

Former SAE Standard and Former SAE Ex-Steels
2008-12-02
HISTORICAL
J1249_200812
This SAE Information Report provides a list of those SAE steels which, because of decreased usage, have been deleted from the standard SAE Handbook listings. Included are alloy steels from SAE J778 deleted since 1936, carbon steels from SAE J118 deleted since 1952, and all EX-steels deleted from SAE J1081. Information concerning SAE steels prior to these dates may be obtained from the SAE office on request. With the issuance of this report, SAE J778, Formerly Standard SAE Alloy Steels, and SAE J118, Formerly Standard SAE Carbon Steels, will be retired since they are now combined in SAE J1249. In the future, new assignments to SAE J1081, Chemical Compositions of SAE Experimental Steels, will be given “PS” (Potential Standard) numbers rather than “EX” numbers. The steels listed in Tables 1 and 2 are no longer considered as standard steels. Producers should be contacted concerning availability.
Standard

High Temperature Materials for Exhaust Manifolds
1999-08-01
HISTORICAL
J2515_199908
A subcommittee within SAE ISTC Division 35 has written this report to provide automotive engineers and designers a basic understanding of the design considerations and high temperature material availability for exhaust manifold use. It is hoped that it will constitute a concise reference of the important characteristics of selected cast and wrought ferrous materials available for this application, as well as methods employed for manufacturing. The different types of manifolds used in current engine designs are discussed, along with their range of applicability. Finally, a general description of mechanical, chemical, and thermophysical properties of commonly-used alloys is provided, along with discussions on the importance of such properties.
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