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Technical Paper

Charge Dilution Strategy to Extend the Stable Combustion Regime of a Homogenous Charge Compression Ignited Engine Operated With Biodiesel

2023-09-29
2023-32-0132
The present research explores the application of biodiesel fuel in a stationary agricultural engine operated under the Homogenous charge compression ignition (HCCI) mode. To achieve HCCI combustion, a fuel vaporizer and a high-pressure port fuel injection system are employed to facilitate rapid evaporation of the biodiesel fuel. The low volatility of biodiesel is one of the significant shortcomings, which makes it inevitable to use a fuel vaporizer at 380oC. Consequently, the charge temperature is high enough to promote advanced auto-ignition. Further, the high reactivity of biodiesel favors early auto-ignition of the charge. Besides, biodiesel exhibits a faster burn rate due to its oxygenated nature. The combined effect of advanced auto-ignition and faster burn rate resulted in a steep rise in the in-cylinder pressures, leading to abnormal combustion above 20% load. Diluting the charge reduces reactivity and intake oxygen concentration, facilitating load extension.
Technical Paper

Comparison of Diesel-Water Emulsion and Water Vapor Induction Methods for Simultaneous Reduction in NOx and Smoke Emissions of a Diesel Engine

2020-08-14
2020-01-5076
Simultaneous reduction of oxides of nitrogen (NOx) and smoke emissions from diesel engines has always been a challenging task. In this research work, a relative comparison of diesel-water emulsion and water vapor induction methods has been made to examine NOx and smoke emissions reduction potential of a light-duty diesel engine. The water concentration was maintained at 6% of the total fuel in the emulsion and 6% of the total incoming air mass in the fumigation method. A stable diesel-water emulsion is prepared using commercially available surfactants, Span 80 and Tween 80 at 10% concentration. The stability of the emulsion was examined by visual inspection. The droplet size was quantified using dynamic light scattering technique and the emulsion was deemed stable for approximately 105 days on storage at room temperature. To generate water vapor in the intake manifold, 20 ultrasonic atomizers are utilized.
Technical Paper

Effect of Injection Parameters on the Premixed Charge Compression Ignition Combustion in a Small-Bore Light Duty Diesel Engine - A CFD Study

2021-09-21
2021-01-1174
Premixed charged compression ignition (PCCI) is a promising low temperature combustion strategy for achieving a simultaneous reduction of oxides of nitrogen (NOx) and soot emissions in diesel engines. However, early direct injection results in a significant penalty in fuel economy, high unburned hydrocarbon (HC), and carbon monoxide (CO) emissions, especially in small-bore diesel engines. In the present work, computational fluid dynamic (CFD) investigations are carried out in a small-bore diesel engine using a commercial CFD software, CONVERGE. The computational models are validated with experimental results at two different load conditions, 20% and 40% of rated load. The validated models are used to carry out parametric investigations on the effects of fuel injection parameters, namely the start of fuel injection timing, injection pressure, and spray cone angle on PCCI combustion.
Technical Paper

Effects of Compression Ratio and Water Vapor Induction on the Achievable Load Limits of a Light Duty Diesel Engine Operated in HCCI Mode

2019-04-02
2019-01-0962
Among the various Low Temperature Combustion (LTC) strategies, Homogeneous Charge Compression Ignition (HCCI) is most promising to achieve near zero oxides of nitrogen (NOx) and particulate matter emissions owing to higher degree of homogeneity and elimination of diffusion phase combustion. However, one of its major limitations include a very narrow operating load range owing to misfire at low loads and knocking at high loads. Implementing HCCI in small light duty air cooled diesel engines pose challenges to eliminate misfire and knocking problems owing to lower power output and air cooled operation, respectively. In the present work, experimental investigations are done in HCCI mode in one such light duty production diesel engine most widely used in agricultural water pumping applications. An external mixture preparation based diesel HCCI is implemented in the test engine by utilizing a high-pressure port fuel injection system, a fuel vaporizer and an air preheater.
Technical Paper

Effects of Oxidation Upon Long-term Storage of Karanja Biodiesel on the Combustion and Emission Characteristics of a Heavy-Duty Truck Diesel Engine

2021-09-21
2021-01-1200
The presence of unsaturated methyl esters in biodiesel makes it susceptible to oxidation and fuel quality degradation upon long-term storage. In the present work, the effects of oxidation of Karanja biodiesel upon long-term storage on the combustion and emission characteristics of a heavy-duty truck diesel engine are studied. The Karanja biodiesel is stored for one year in a 200 litres steel barrel at room conditions to mimic commercial storage conditions. The results obtained show that compared to diesel, the start of injection of fresh and aged biodiesels are advanced by ~2-degree crank angle, and the ignition delay time is reduced. Aged biodiesel showed a slightly smaller ignition delay compares to fresh biodiesel. The fuel injection and combustion characteristics of fresh and aged biodiesels were similar at all the load conditions. Both fresh and aged biodiesels produced higher oxides of nitrogen (NOx) and lower smoke emissions compared to diesel.
Technical Paper

Evaluation of Low-Pressure EGR System on NOx Reduction Potential of a Supercharged LCR Single-Cylinder Diesel Engine

2022-03-29
2022-01-0447
Supercharging a single-cylinder diesel engine has proved to be a viable methodology to reduce engine-out emissions and increase full-load torque and power. The increased air availability of the supercharger (SC) system helps to inject more fuel quantity that can improve the engine's full-load brake mean effective pressure (BMEP) without elevating soot emissions. However, the increased inlet temperature of the boosted air and the availability of excess oxygen can pose significant challenges to contain oxides of nitrogen (NOx) emissions. Hence, it is important to investigate the potential NOx reduction options in supercharged diesel engines. In the present work, the potential of low-pressure exhaust gas recirculation (LP EGR) was evaluated in a single-cylinder supercharged diesel engine for its benefits in NOx emission reduction and impact on other criteria emissions and brake specific fuel consumption (BSFC).
Technical Paper

Experimental Investigation on Reactivity Controlled Compression Ignition with Oxygenated Alternative Fuel Blends to Reduce Unburned Hydrocarbon Emissions

2021-09-21
2021-01-1203
For controlling oxides of nitrogen (NOx) and particular matter (PM) emissions from diesel engines, various fuel and combustion mode modification strategies are investigated in the past. Low temperature combustion (LTC) is an alternative combustion strategy that reduces NOx and PM emissions through premixed lean combustion. Dual fuel reactivity-controlled compression ignition (RCCI) is a promising LTC strategy with better control over the start and end of combustion because of reactivity and equivalence ratio stratification. However, the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions are significantly higher in RCCI, especially at part-load conditions. The present work intends to address this shortcoming by utilizing oxygenated alternative fuels. Considering the limited availability and higher cost, replacing conventional fuels completely with alternative fuels is not feasible.
Technical Paper

Experimental Investigations to Extend the Load Range of Premixed Charge Compression Ignited Light Duty Diesel Engine through Fuel Modifications

2019-04-02
2019-01-0953
Premixed Charge Compression Ignition (PCCI) is one of the most promising low temperature combustion (LTC) strategies to achieve near zero oxides of nitrogen (NOx) and particulate matter (PM) emissions along with higher thermal efficiency. One of the major problems in diesel PCCI is a narrow operating load range because of very early ignition and knocking combustion at higher loads owing to higher reactivity of diesel fuel. Further, low volatile diesel resist vaporization, resulting in fuel spray wall wetting and higher unburned emissions in PCCI. Thus, high reactivity and low volatility of diesel fuel make it not suitable for PCCI combustion. The present work attempts to address these limitations, by blending diesel with high volatile and low reactive fuels, viz. gasoline and butanol at 10% and 20% blend levels by volume.
Technical Paper

Fuel Injection Strategies for Improving Performance and Reducing Emissions of a Low Compression Ratio Diesel Engine

2021-09-21
2021-01-1166
The present work investigates the effects of lowering the compression ratio (LCR) from 18:1 to 14:1 and optimizing the fuel injection parameters across the operating range of a mass production light-duty diesel engine. The results were quantified for a regulatory Indian drive cycle using a one-dimensional simulation tool. The results show that the LCR approach can simultaneously reduce the oxides of nitrogen (NOx) and soot emissions by 28% and 64%, respectively. However, the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions increased significantly by 305% and 119%, respectively, with a 4.5% penalty in brake specific fuel consumption (BSFC). Hence, optimization of fuel injection parameters specific to LCR operation was attempted. It was evident that advancing the main injection timing and reducing the injection pressure at low-load operating points can significantly help to reduce BSFC, HC and CO emissions with a slight increase in the NOx emissions.
Technical Paper

Homogeneous Charge with Direct Multi-Pulse Injection - A Promising High Efficiency and Clean Combustion Strategy for Diesel Engines

2021-09-21
2021-01-1156
Extensive experimental investigations done over a decade in different engine types demonstrated the capability of achieving high efficiency along with low levels of oxides of nitrogen (NOx) and soot emissions with low temperature combustion (LTC) modes. However, the commercial application of LTC strategies requires several challenges to be addressed, including precise ignition timing control, reducing higher unburned hydrocarbon (UHC) and carbon monoxide (CO) emissions. The lower exhaust gas temperatures with LTC operation pose severe challenges for after-treatment control systems. Among the available LTC strategies, Reactivity Controlled Compression Ignition (RCCI) has emerged as the most promising strategy due to better ignition timing control with higher thermal efficiency. Nevertheless, the complexity of engine system hardware due to the dual fuel injection system and associated controls, high HC and CO emissions are the major limiting factors in RCCI.
Technical Paper

Investigations on Dual Fuel Reactivity Controlled Compression Ignition Engine using Alternative Fuels Produced from Waste Resources

2022-08-30
2022-01-1095
Currently, alternative fuels produced from waste resources are gaining much attention to replace depleting fossil fuels. The disposal of waste plastic poses severe environmental problems across the globe. The energy embodied in waste plastics can be converted into liquid fuel by pyrolysis. The present work explores the possibility of utilizing waste plastic oil (WPO) produced from municipal plastic wastes and waste cooking oil (WCO) biodiesel produced from used cooking oil in a dual fuel reactivity-controlled compression ignition (RCCI) mode. A single-cylinder light-duty diesel engine used for agricultural water pumping applications is modified to run in RCCI through suitable intake and fuel injection systems modifications. Alternative fuel blends, viz. WPO and WCO biodiesel with 20 vol. % in gasoline and diesel is used as a port and direct-injected fuels in RCCI. The premixed ratio and direct-injected fuel timings are optimized to achieve maximum thermal efficiency.
Technical Paper

Investigations on NOx and Smoke Emissions Reduction Potential through Water-in-Diesel Emulsion and Water Fumigation in a Small-Bore Diesel Engine

2020-11-30
2020-32-2312
In the present work, a relative comparison of addition of water to diesel through emulsion and fumigation methods is explored for reducing oxides of nitrogen (NOx) and smoke emissions in a production small bore diesel engine. The ratio of water to diesel was kept the same in both the methods at a lower concentration of 3% by mass to avoid any adverse effects on the engine system components. The experiments were conducted at a rated engine speed of 1500 rpm under varying load conditions. For engine studies using emulsion fuels, kinetically stable water-in-diesel nanoemulsions were prepared with 3% water concentration by mass of the total sample. The emulsion fuels formulated using commercial surfactants were transparent in appearance. The droplet size of the nanoemulsions was characterized using dynamic light scattering technique.
Technical Paper

Investigations on a Homogenous Charge Compression Ignition Engine Operated with Biodiesel and its Emulsions with Water

2022-03-29
2022-01-0515
The carbon-neutral biodiesel is a promising renewable substitute for fossil diesel that renders the traditional oxides of nitrogen-particulate matter (NOx-PM) trade-off into a unidirectional NOx control problem. Low-temperature combustion (LTC) modes such as homogenous charge compression ignition (HCCI) are attractive for obtaining ultra-low NOx and PM emissions. Studies on utilizing biodiesel fuel for HCCI combustion mode are sparsely available. Moreover, biodiesel emulsions in the HCCI combustion mode have not been attempted so far. Based on this premise, the present work explored the potential to utilize biodiesel and its emulsions having 20% and 25% water by volume under HCCI operating conditions. Biodiesel was prepared from a non-edible Karanja oil. The biodiesel emulsions were prepared using a heated magnetic stirrer apparatus with 3% by volume of the raw Karanja oil as a surfactant.
Technical Paper

NOx Mitigation Strategy for Oxidized Biodiesel in a Heavy-Duty Truck Diesel Engine

2022-08-30
2022-01-1084
Unsaturated methyl esters in biodiesel make it susceptible to oxidation and fuel quality degradation upon long-term storage. It is almost impossible to use biodiesel for commercial applications immediately after production. The lead time between biodiesel production and usage is generally high, causing auto-oxidation and fuel quality degradation. Hence any onsite improvement in fuel quality should be tested with aged biodiesel. To avoid the food versus fuel debate, non-edible oil feedstocks are preferable for producing biodiesel. However, biodiesel from non-edible oil sources has more unsaturated methyl ester constituents. The traditional trade-off between oxides of nitrogen (NOx) and soot emissions in conventional diesel combustion is reduced to a more severe NOx problem with biodiesel. In the present study, NOx mitigation through fuel modifications is studied for oxidized biodiesel produced from a non-edible oil, Karanja.
Technical Paper

Parametric Investigation of Various Factors Affecting Engine Performance and Emissions in a Homogeneous Charge with Direct Injection Strategy at High Load: A CFD Approach

2022-08-30
2022-01-1048
Over the years, much progress has been made in automotive vehicle technology to achieve high efficiency and clean combustion. Reactivity controlled compression ignition (RCCI) is one of the most widely studied high-efficiency, clean combustion strategies. However, complex dual-fuel injection systems and associated controls, high unburned hydrocarbon (UHC), and carbon monoxide (CO) emissions limit RCCI use in practical applications. Recently, single fuel RCCI strategies are gaining more attention as the above shortcomings are effectively addressed. Homogeneous charge with direct injection (HCDI) is a single fuel RCCI strategy that results in high thermal efficiency and lower UHC and CO emissions. In HCDI, the port-injected diesel fuel vapour and air are inducted during the intake stroke and ignited with direct-injected diesel fuel near the end of the compression stroke. However, high oxides of nitrogen (NOx) make HCDI less viable for practical applications.
Technical Paper

Parametric Investigations on Premixed Charged Compression Ignition in a Small-Bore Light Duty Diesel Engine

2020-11-30
2020-32-2300
Achieving stable combustion without misfire and knocking is challenging in premixed charge compression ignition (PCCI) especially in small bore, air cooled diesel engines owing to lower power output and inefficient cooling system. In the present study, a single cylinder, air cooled diesel engine used for agricultural water pumping applications is modified to run in PCCI mode by replacing an existing mechanical fuel injection system with a flexible common rail direct injection system. An advanced start of fuel injection (SOI) and exhaust gas recirculation (EGR) are required to achieve PCCI in the test engine. Parametric investigations on SOI, EGR and fuel injection pressure are carried out to identify optimum parameters for achieving maximum brake thermal efficiency. An SOI sweep of 12 to 50 deg. CA bTDC is done and for each SOI, EGR is varied from 0 to 50% to identify maximum efficiency points. It was found that EGR helps in extending the load range from 20 to 40% of rated load.
Technical Paper

Strategies to Reduce Higher Unburned Hydrocarbon and Carbon Monoxide Emissions in Reactivity Controlled Compression Ignition

2024-04-09
2024-01-2360
Reactivity Controlled Compression Ignition (RCCI) is a promising, high-efficiency, clean combustion mode for diesel engines. One of the significant limitations of RCCI is its higher unburned hydrocarbon (HC) and carbon monoxide (CO) emissions compared to conventional diesel combustion. After-treatment control of HC and CO emissions is difficult to achieve in RCCI because of lower exhaust gas temperatures associated with the low-temperature combustion (LTC) mode of operation. The present study involves combined experimental and computational fluid dynamic (CFD) investigations to develop the most effective HC and CO control strategy for RCCI. A production light-duty diesel engine is modified to run in RCCI mode by introducing electronic port fuel injection with the replacement of mechanical injectors by the CRDI system. Experimental data were obtained using diesel as HRF (High reactive fuel) and gasoline as LRF (low reactive fuel).
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