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Technical Paper

2-Stroke CAI Operation on a Poppet Valve DI Engine Fuelled with Gasoline and its Blends with Ethanol

2013-04-08
2013-01-1674
Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Currently, CAI combustion is constrained at part load operation conditions because of misfire at low load and knocking combustion at high load, and the lack of effective means to control the combustion process. Extending its operating range including high load boundary towards full load and low load boundary towards idle in order to allow the CAI engine to meet the demand of whole vehicle driving cycles, has become one of the key issues facing the industrialisation of CAI/HCCI technology. Furthermore, this combustion mode should be compatible with different fuels, and can switch back to conventional spark ignition operation when necessary. In this paper, the CAI operation is demonstrated on a 2-stroke gasoline direct injection (GDI) engine equipped with a poppet valve train.
Technical Paper

A Comparison Study on the Performance of the Multi-Stroke Cycle SI Engine under Low Load

2021-04-06
2021-01-0530
Pumping Mean Effective Pressure (PMEP) is the main factor limiting the improvement of thermal efficiency in a spark-ignition (SI) engine under low load. One of the ways to reduce the pumping loss under low load is to use Cylinder DeActivation (CDA). The CDA aims at reducing the firing density (FD) of the SI engine under low load operation and increasing the mass of air-fuel mixture within one cycle in one cylinder to reduce the throttling effect and further reducing the PMEP. The multi-stroke cycles can also reduce the firing density of the SI engine after some certain reasonable design, which is feasible to improve the thermal efficiency of the engine under low load in theory. The research was carried out on a calibrated four-cylinder SI engine simulation platform. The thermal efficiency improvements of the 6-stroke cycle and 8-stroke cycle to the engine performance were studied compared with the traditional 4-stroke cycle under low load conditions.
Technical Paper

A Rule-Based Energy Management Strategy for a Light-Duty Commercial P2 Hybrid Electric Vehicle Optimized by Dynamic Programming

2021-04-06
2021-01-0722
An appropriate energy management strategy can further reduce the fuel consumption of P2 hybrid electric vehicles (HEV) with simple hybrid configuration and low cost. The rule-based real-time energy management strategy dominates the energy management strategies utilized in commercial HEVs, due to its robustness and low computational loads. However, its performance is sensitive to the setting of parameters and control actions. To further improve the fuel economy of a P2 HEV, the energy management strategy of the HEV has been re-designed based on the globally optimal control theory. An optimization strategy model based on the longitudinal dynamics of the vehicle and Bellman’s dynamic programming algorithm was established in this research and an optimal power split in the dual power sources including an internal combustion engine (ICE) and an electric machine at a given driving cycle was used as a benchmark for the development of the rule-based energy management strategy.
Technical Paper

A Study of Turbulent Flame Development with Ethanol Fuels in an Optical Spark Ignition Engine

2014-10-13
2014-01-2622
The work was concerned with experimental study of the turbulent flame development process of ethanol fuels in an optically accessed spark ignition research engine. The fuels were evaluated in a single cylinder engine equipped with full-bore overhead optical access and operated at typical stoichiometric part-load conditions. High-speed natural light (or chemiluminescence) imaging and simultaneous in-cylinder pressure data measurement and analysis were used to understand the fundamental influence of both low and high ethanol content on turbulent flame propagation and subsequent mass burning. Causes for the difference in cyclic variations were evaluated in detail, with comparisons made to existing burning velocity correlations where available.
Technical Paper

Analysis of Combustion Cycle-to-Cycle Variation in an Optical Single Cylinder Dual-Fuel Engine

2023-04-11
2023-01-0279
This study aims to improve the dual fuel combustion for low/zero carbon fuels. Seven cases were tested in a single cylinder optical engine and their ignition and combustion characteristics are compared. The baseline case is the conventional diesel combustion. Four cases are diesel-gas (compressed natural gas) dual-fuel combustion operations, and two cases are diesel-hythane combustion. The diesel fuel injection process was visualized by a high-speed copper vapour laser. The combustion processes were recorded with a high-speed camera at 10000 Hz with an engine speed of 1200 rpm. The high-speed recordings for each case included 22 engine cycles and were postprocessed to create one spatial overlapped average combustion image. The average combustion cycle images were then further thresholded and these images were then used in a new method to analyze the cycle-to-cycle variation in a dimensionless, for all cases comparable value.
Technical Paper

Analysis of the Effect of Intake Plenum Design on the Scavenging Process in a 2-Stroke Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) Engine

2017-03-28
2017-01-1031
In this study, the effect of the intake plenum design on the scavenging process in a newly proposed 2-stroke Boosted Uniflow Scavenged Direct Injection Gasoline (BUSDIG) engine was studied in detail by three dimensional (3D) computational fluid dynamics (CFD) simulations. In the BUSDIG engine, the intake scavenge ports are integrated into the cylinder liner and their opening and closure are controlled by the movement of piston top while exhaust valves are placed in the cylinder head. In order to accommodate the optimized scavenge ports in the real engine application, the intake plenum with an inlet pipe and a scavenge chamber was designed and connected to the 12 evenly distributed scavenge ports in a single cylinder BUSDIG engine.
Technical Paper

CAI Combustion with Methanol and Ethanol in an Air-Assisted Direct Injection SI Engine

2008-06-23
2008-01-1673
CAI combustion has the potential to be the most clean combustion technology in internal combustion engines and is being intensively researched. Following the previous research on CAI combustion of gasoline fuel, systematic investigation is being carried out on the application of bio-fuels in CAI combustion. As part of an on-going research project, CAI combustion of methanol and ethanol was studied on a single-cylinder direct gasoline engine with an air-assisted injector. The CAI combustion was achieved by trapping part of burnt gas within the cylinder through using short-duration camshafts and early closure of the exhaust valves. During the experiment the engine speed was varied from 1200rpm to 2100rpm and the air/fuel ratio was altered from the stoichiometry to the misfire limit. Their combustion characteristics were obtained by analysing cylinder pressure trace.
Technical Paper

Characterization and Potential of Premixed Dual-Fuel Combustion in a Heavy Duty Natural Gas/Diesel Engine

2016-04-05
2016-01-0790
Natural Gas (NG) is currently a cost effective substitute for diesel fuel in the Heavy-Duty (HD) diesel transportation sector. Dual-Fuel engines substitute NG in place of diesel for decreased NOx and soot emissions, but suffer from high engine-out methane (CH4) emissions. Premixed Dual-Fuel Combustion (PDFC) is one method of decreasing methane emissions and simultaneously improving engine efficiency while maintaining low NOx and soot levels. PDFC utilizes an early diesel injection to adjust the flammability of the premixed charge, promoting more uniform burning of methane. Engine experiments were carried out using a NG and diesel HD single cylinder research engine. Key speeds and loads were explored in order to determine where PDFC is effective at reducing engine-out methane emissions over Conventional Dual-Fuel which uses a single diesel injection for ignition.
Technical Paper

Characterization of Low Load Ethanol Dual-Fuel Combustion using Single and Split Diesel Injections on a Heavy-Duty Engine

2016-04-05
2016-01-0778
The use of two different fuels to control the in-cylinder charge reactivity of compression ignition engines has been shown as an effective way to achieve low levels of nitrogen oxides (NOx) and soot emissions. The port fuel injection of ethanol on a common rail, direct injected diesel engine increases this reactivity gradient. The objective of this study is to experimentally characterize the controllability, performance, and emissions of ethanol-diesel dual-fuel combustion in a single cylinder heavy-duty engine. Three different diesel injection strategies were investigated: a late split, an early split, and an early single injection. The experiments were performed at low load, where the fuel conversion efficiency is typically reduced due to incomplete combustion. Ethanol substitution ratios varied from 44-80% on an energy input basis.
Technical Paper

Combustion Characteristics of CAI Combustion with Alcohol Fuels

2010-04-12
2010-01-0843
Due to its potential for simultaneous improvement in fuel consumption and exhaust emissions, controlled autoignition (CAI) combustion has been subject to continuous research in the last several years. At the same time, there has been a lot of interest in the use of alternative fuels in order to reduce reliance on conventional fossil fuels. Therefore, this experimental study has been carried out to investigate the effect of alcohol fuels on the CAI combustion process and on the resulting engine performance. The experimental work was conducted on an optical single cylinder engine with an air-assisted injector. To achieve controlled autoignition, residual gas was trapped in the cylinder by using negative valve overlap and an intake air heater was used to ensure stable CAI combustion in the optical engine. Methanol, ethanol and blended fuels were tested and compared with the results of gasoline.
Technical Paper

Comparison of HCCI Combustion Respectively Fueled with Gasoline, Ethanol and Methanol through the Trapped Residual Gas Strategy

2006-04-03
2006-01-0635
In this paper, HCCI combustion characteristics of three typical high octane number fuels, gasoline, ethanol and methanol, are compared in a Ricardo single cylinder port injection engine with compression ratio of 10.5. In order to trap enough high temperature residual gas to heat intake mixture charge for stable HCCI combustion, camshafts of the experimental engine are replaced by a set of special camshafts with low valve lift and short cam duration. The three fuels are injected into the intake port respectively in different mixture volume percentages, which are E0 (100% gasoline), E50 (50% gasoline, 50% ethanol), E100 (100% ethanol), M50 (50% gasoline, 50% methanol) and M100 (100% methanol). This work concentrates on the combustion and emission characteristics and the available HCCI operation range of these fuels. What's more, the detailed comparison of in-cylinder temperature, ignition timing and other parameters has been carried out.
Technical Paper

Comparison of Performance, Efficiency and Emissions between Gasoline and E85 in a Two-Stroke Poppet Valve Engine with Lean Boost CAI Operation

2015-04-14
2015-01-0827
Controlled Auto Ignition (CAI), also known as Homogeneous Charge Compression Ignition (HCCI), is one of the most promising combustion technologies to reduce the fuel consumption and NOx emissions. Most research on CAI/HCCI combustion operations have been carried out in 4-stroke gasoline engines, despite it was originally employed to improve the part-load combustion and emission in the two-stroke gasoline engine. However, conventional ported two-stroke engines suffer from durability and high emissions. In order to take advantage of the high power density of the two-stroke cycle operation and avoid the difficulties of the ported engine, systematic research and development works have been carried out on the two-stroke cycle operation in a 4-valves gasoline engine. CAI combustion was achieved over a large range of operating conditions when the relative air/fuel ratio (lambda) was kept at one as measured by an exhaust lambda sensor.
Technical Paper

Computational Study of the Effects of the Re-entrant Lip Shape and Toroidal Radii of Piston Bowl on a HSDI Diesel Engine's Performance and Emissions

2004-03-08
2004-01-0118
The piston bowl design is one of the most important factors that affect the air/fuel mixing and the subsequent combustion and pollutant formation processes in a direct injection diesel engine. The bowl geometry and dimensions, such as pip region, bowl lip area, and torus radius are all known to have an effect on the in-cylinder mixing and combustion process. In order to understand better the effect of torus radius, three piston bowls with different torus radius and lip shapes designs but with the same lip area and pip inclination were investigated using Computational Fluid Dynamics (CFD) engine modelling. KIVA3V with improved sub-models was used to model the in-cylinder flows and combustion process, and it was validated on a High-Speed Direct Injection (HSDI) engine with a 2nd generation common rail fuel injection system.
Technical Paper

Control Strategies for Steady and Transient Operation of a 4-Stroke Gasoline Engine with CAI Combustion Using a 4-Variable Valve Actuating System (4VVAS)

2006-04-03
2006-01-1083
In the last few years, residual gas trapping has been widely used to achieve CAI combustion operation in the four-stroke gasoline engine by means of the negative valve overlap period. In this paper, a flexible mechanical variable valve actuation system based on the production technologies is described. The 4VVAS system is capable of independent control of intake valve lift and its timing, exhaust valve lift and its timing and it has been incorporated in a specially designed cylinder head for a single cylinder research engine. In addition, an engine simulation program has been developed to investigate the potential of the 4VVAS system for CAI engine operation and the switch between CAI and SI operations on the same engine. The engine simulation program is written with Matlab Simulink and incorporates an engine block, a newly developed CAI ignition and heat release model, a valve profile generator, and an engine control module for spark ignition and fuelling control.
Technical Paper

Development of a Two-Stroke/Four-Stroke Switching Gasoline Engine - The 2/4SIGHT Concept

2005-04-11
2005-01-1137
The pursuit of flexibility is a recurring theme in engine design and development. Engines that are able to switch between the two-stroke operating cycle and four-stroke operation promise a great leap in flexibility. Such 2S-4S engines could then continuously select the optimum operating mode - including HCCI/CAI combustion - for fuel efficiency, emissions or specific output. With recent developments in valvetrain technology, advanced boosting devices, direct fuel injection and engine control, the 2S-4S engine is an increasingly real prospect. The authors have undertaken a comprehensive feasibility study for 2S-4S gasoline engines. This study has encompassed concept and detailed design, design analysis, one-dimensional gas dynamics simulation, three-dimensional computational fluid dynamics, and vehicle simulation. The resulting 2/4SIGHT concept engine is a 1.04 l in-line three-cylinder engine producing 230 Nm and 85 kW.
Technical Paper

Diesel Soot Oxidation under Controlled Conditions

2001-09-24
2001-01-3673
A quantitative relationship between diesel soot oxidation rate and oxidation temperature and oxygen partial pressure was investigated by burning the diesel exhaust soot particles in a controlled flat flame supplied with methane/air/oxygen/nitrogen mixtures. The oxidation temperature and the oxygen partial pressure were controlled in the ranges of 1530 to 1820 K and 0.01 to 0.05 atm (1atm = 1.01325 bar) respectively. Soot particle size distribution measurements were achieved with transmission electron microscopy (TEM) for particle samples that were collected on copper grids at different positions along the flame centerline. Oxidation periods were determined by means of laser Doppler anemometry (LDA). The experimental results showed that the experimental oxidation rates fall between the values predicted by the Nagle and Strickland-Constable formula and those by the Lee formula.
Technical Paper

Dilution Boundary Expansion Mechanism of SI-CAI Hybrid Combustion Based on Micro Flame Ignition Strategy

2019-04-02
2019-01-0954
In decade years, Spark Ignition-Controlled Auto Ignition (SI-CAI) hybrid combustion, also called Spark Assisted Compression Ignition (SACI) has shown its high-efficiency and low emissions advantages. However, high dilution causes the problem of unstable initial ignition and flame propagation, which leads to high cyclic variation of heat release and IMEP. The instability of SI-CAI hybrid combustion limits its dilution degree and its ability to improve the thermal efficiency. In order to solve instability problems and expand the dilution boundary of hybrid combustion, micro flame ignition (MFI) strategy is applied in gasoline hybrid combustion engines. Small amount of Dimethyl Ether (DME) chosen as the ignition fuel is injected into cylinder to form micro flame kernel, which can stabilize the ignition combustion process.
Technical Paper

Dilution Effects on the Controlled Auto-Ignition (CAI) Combustion of Hydrocarbon and Alcohol Fuels

2001-09-24
2001-01-3606
This paper presents results from an experimental programme researching the in-cylinder conditions necessary to obtain homogenous CAI (or HCCI) combustion in a 4-stroke engine. The fuels under investigation include three blends of Unleaded Gasoline, a 95 RON Primary Reference Fuel, Methanol, and Ethanol. This work concentrates on establishing the CAI operating range with regard to Air/Fuel ratio and Exhaust Gas Re-circulation and their effect on the ignition timing, combustion rate and variability, Indicated thermal efficiency, and engine-out emissions such as NOx. Detailed maps are presented, defining how each of the measured variables changes over the entire CAI region. Results indicate that the alcohols have significantly higher tolerance to dilution than the hydrocarbon fuels tested. Also, variations in Gasoline blend have little effect on any of the combustion parameters measured.
Technical Paper

Effect of an ORC Waste Heat Recovery System on Diesel Engine Fuel Economy for Off-Highway Vehicles

2017-03-28
2017-01-0136
Modern heavy duty diesel engines can well extend the goal of 50% brake thermal efficiency by utilizing waste heat recovery (WHR) technologies. The effect of an ORC WHR system on engine brake specific fuel consumption (bsfc) is a compromise between the fuel penalty due to the higher exhaust backpressure and the additional power from the WHR system that is not attributed to fuel consumption. This work focuses on the fuel efficiency benefits of installing an ORC WHR system on a heavy duty diesel engine. A six cylinder, 7.25ℓ heavy duty diesel engine is employed to experimentally explore the effect of backpressure on fuel consumption. A zero-dimensional, detailed physical ORC model is utilized to predict ORC performance under design and off-design conditions.
Technical Paper

Effects of Ethanol on Part-Load Performance and Emissions Analysis of SI Combustion with EIVC and Throttled Operation and CAI Combustion

2014-04-01
2014-01-1611
Internal combustion engines are subjected to part-load operation more than in full load during a typical vehicle driving cycle. The problem with the Spark Ignition (SI) engine is its inherent low part-load efficiency. This problem arises due to the pumping loses that occur when the throttle closes or partially opens. One way of decreasing the pumping losses is to operate the engine lean or by adding residual gases. It is not possible to operate the engine unthrottled at very low loads due to misfire. However, the load can also be controlled by changing the intake valve closing timing - either early or late intake valve closing. Both strategies reduce the pumping loses and hence increase the efficiency. However the early intake valve closure (EIVC) can be used as mode transition from SI to CAI combustion.
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