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Technical Paper

Research on Performance of Pulsed Twin-Fluid Injector and Its Application on a Spark Ignition UAV Engine

2021-04-06
2021-01-0651
The principal objective of the present work is to investigate the fundamental characteristics of a commercially available outwardly opening twin-fluid injector, which utilizes air-assisted atomization principle to attain pulse-type injection of fuel-air mixture. The electromagnetic characteristics of this injector were simulated and the effects of dominating parameters on the electromagnetic force to drive injector were ascertained. On that basis, this paper elaborates on the fundamental characteristics of air-assisted spray using gasoline and kerosene with the employment of two types of optical testing techniques. The spray morphological evolution under varied fuel injection durations and ambient pressures were captured with high-speed shadowgraph thus the corresponding external macroscopic characteristics were obtained and further compared. Spray droplet velocity and diameter at fixed monitoring location were measured by using PDPA (Phase Doppler Particle Analyzer).
Technical Paper

Comparative Research on Emission Characteristic and Combustion Characteristic of Gasoline Direct Injection and Port Fuel Injection for Free-Piston Linear Generator

2020-09-15
2020-01-2220
As a new type of energy, free-piston linear generator (FPLG) attracts more research on its stable operation and power performance, while less on its combustion and emission performance. So, in this paper, the emission characteristics of FPLG in two different modes are studied through a port fuel injection (PFI) mode which was verified by the experiment and a gasoline direct injection (GDI) mode. The results showed that: both the GDI mode and the PFI mode produced large amounts of nitrogen oxide (NOx) during the working process. But the GDI mode produced before the PFI mode and it produced nearly 2 times than the PFI mode. However, the formation rate of NOx in GDI mode is much lower than that in PFI mode. Meanwhile, in both modes, 90% of NOX was generated in the cylinder at the temperature higher than 1750K, and only about 10% of NOX was generated at a temperature lower than 1750K.
Technical Paper

Investigation on the Deformation of Injector Components and Its Influence on the Injection Process

2020-04-14
2020-01-1398
The deformation of injector components cannot be disregarded as the pressure of the system increases. Deformation directly affects the characteristics of needle movement and injection quantity. In this study, structural deformation of the nozzle, the needle and the control plunger under different pressures is calculated by a simulation model. The value of the deformation of injector components is calculated and the maximum deformation location is also determined. Furthermore, the calculated results indicates that the deformation of the control plunger increases the control chamber volume and the cross-section area between the needle and the needle seat. A MATLAB model is established to The influence of structural deformation on needle movement characteristics and injection quantity is investigate by a numerical model. The results show that the characteristic points of needle movement are delayed and injection quantity increases due to the deformation.
Technical Paper

Numerical Simulation and Optimization for Combustion of an Opposed Piston Two-Stroke Engine for Unmanned Aerial Vehicle (UAV)

2020-04-14
2020-01-0782
An opposed piston two-stroke engine is more suitable for use in an unmanned aerial vehicle because of its small size, excellent self-balancing, stable operation, and low noise. Consequently, in this study, based on experimental data for a prototype opposed piston two-stroke engine, numerical simulation models were established using GT-POWER for 1D simulation and AVL-FIRE for 3D CFD simulation. The mesh grid and solver parameters for the numerical model of the CFD simulation were determined to guarantee the accuracy of the numerical simulation, before studying and optimizing the ventilation efficiency of the engine with different dip angles. Furthermore, the fuel spray and combustion were analyzed and optimized in details.
Technical Paper

Controlling Strategy for the Performance and NOx Emissions of the Hydrogen Internal Combustion Engines with a Turbocharger

2020-04-14
2020-01-0256
Hydrogen fuel is a future energy to solve the problems of energy crisis and environmental pollution. Hydrogen internal combustion engines can combine the advantage of hydrogen without carbon pollution and the main basic structure of the traditional engines. However, the power of the port fuel injection hydrogen engines is smaller than the same volume gasoline engine because the hydrogen occupies the volume of the cylinder and reduces the air mass flow. The turbocharger can increase the power of hydrogen engines but also increase the NOx emission. Hence, a comprehensive controlling strategy to solve the contradiction of the power, BTE and NOx emission is important to improve the performance of hydrogen engines. This paper shows the controlling strategy for a four-stroke, 2.3L hydrogen engine with a turbocharger. The controlling strategy divides the operating conditions of the hydrogen engine into six parts according to the engine speeds and loads.
Technical Paper

Research of the High Altitude Control Strategy of the Piston Aero-engine Using Two-stage Turbocharger Coupled with single Supercharging System

2019-12-19
2019-01-2211
Aiming at the high altitude operation problems for piston-type aero-engines and to improve the practical ceiling and high altitude dynamic performance, this thesis analyzes a controllable three-stage composite supercharging system, using a two-stage turbocharger coupled supercharger method. The GT-Power simulation model of a four-cylinder boxer engine was established, and the control strategy of variable flight height was obtained. The simulation research of engine performance from 0 to 20,000 meters above sea level has been carried out, which shows that the engine power is at the same level as the plain condition, and it could still maintain 85.28 percent of power even at the height of 20,000 meters, which meets the flight requirements of the aircraft.
Technical Paper

Design and Optimization of Injector Based on Voice Coil Motor

2017-10-08
2017-01-2301
The electronic control of direct injection fuel system, which could improve engine fuel efficiency, dynamics and engine emission performance through good atomization, precise control of fuel injection time and improvement of fuel-gas mixture, is the key technology to achieve the stratified combustion and lean combustion. In this paper, a direct injection injector that based on voice coil motor was designed aiming at the technical characteristics of one 800cc two-stroke cam-less engine. Prior to a one - dimensional simulation model of injector was established by AMEsim and the maximal fuel injection demand was met via the optimization of the main parameters of the injector, the structure of the voice coil motor was optimized by magnetic equivalent circuit method. After that, the maximal flow rate of the injector was verified by the injector bench test while the atomization characteristic of the injector was verified by using a high-speed camera.
Technical Paper

Analysis on the Influence of Key Parameters of Control Valve on the Performance Characteristics of Electromagnetic Injector

2017-10-08
2017-01-2310
The control valve is the most important implementation part of a high pressure common rail system, and its flow characteristics have a great influence on the performance of an injector. In this paper, based on the structure and the working principle of an electromagnetic injector in a high pressure common rail system, a simulation model of the injector is established by AMESim software. Some key parameters of the control valve, including the volume of the control chamber, the diameter of the orifice Z (feeding orifice), the diameter of the orifice A (discharge orifice) and the hole diameter of the fuel diffusion hole are studied by using this model. The results show that these key structural parameters of the control valve have a great influence on the establishment of the control chamber pressure and the action of the needle valve.
Technical Paper

Research on Opposed Piston Two-Stroke Engine for Unmanned Aerial Vehicle by Thermodynamic Simulation

2017-10-08
2017-01-2408
The Opposed Piston Two-Stroke (OPTS) engine has many advantages on power density, fuel tolerance, fuel flexibility and package space. A type of self-balanced opposed-piston folded-crank train two-stroke engine for Unmanned Aerial Vehicle (UAV) was studied in this paper. AVL BOOST was used for the thermodynamic simulation. It was a quasi-steady, filling-and-emptying flow analysis -- no intake or exhaust dynamics were simulated. The results were validated against experimental data. The effects of high altitude environment on engine performance have been investigated. Moreover, the matching between the engine and turbocharger was designed and optimized for different altitude levels. The results indicated that, while the altitude is above 6000m, a multi-stage turbocharged engine system need to be considered and optimized for the UAV.
Technical Paper

Study on Pressure Fluctuation of a Constant Pressure Fuel System

2017-03-28
2017-01-0828
The pressure fluctuation characteristics of a constant pressure fuel system has great influence on its fuel injection characteristics. It is, therefore important to understand the impacts of these fluctuations in order to better study and optimize the fuel injection characteristics. In this study, the pressure fluctuation characteristics of the high pressure common rail system have been investigated experimentally. The transient pressure at different positions in the high pressure common rail system have been measured. The phase of pressure fluctuation during the injection process has been analyzed and the corresponding fluctuating characteristic parameters have been characterized for each phase. The changes in pressure wave propagation velocity, fuel injection pressure drop amplitude, wave amplitude, period and decay time are obtained by studying the fluctuation characteristic parameters caused by fuel pressure and temperature change.
Technical Paper

Design Approach and Dimensionless Analysis of a Differential Driving Hydraulic Free Piston Engine

2016-09-27
2016-01-8091
A new method for driving the hydraulic free piston engine is proposed. This method achieves the compression stroke automatically rather than special recovery system. Principle of hydraulic differential drive free-piston engine is analyzed and the control strategy of this novel hydraulic driving engine is also introduced. Then energy balance method is used to design the main parameters of the novel engine. High pressure and secondary high pressure of the hydraulic system are constrained by the combustion parameters and therefore parameters are analyzed. In order to verify the effectiveness of energy balance method, the mathematical model is established based on the piston force analysis and engine working principle. The transient results of dynamics are obtained through simulation. In addition, the effectiveness of the simulation is proofed by dimensionless analysis. It indicates that energy balance method realizes the basic performance of hydraulic free piston engine.
Technical Paper

Three-Dimensional CFD Analysis of Semi-Direct Injection Hydraulic Free Piston Engine

2016-04-05
2016-01-1018
In this paper, a new method for the driving of the hydraulic free piston engine (HFPE) is proposed. Hydraulic differential drive achieves the compression stroke automatically rather than special recovery system, which has a great influence on the engine dynamic performance. The purpose of this paper is to solve the key operation and control problems for HFPE to commix fuel with air. HFPE adopts two-stroke loop-scavenging and semi-direct injection. The semi-direct injection nozzle is located in the liner wall inside the main intake port, with the axes oriented towards the piston at the Bottom Dead Center (BDC). Different scavenging pressures and injection angles result in different impacts on the mixture of fuel and air in the cylinder. This study analyzes the changes of the combustion heat release rate by simulation.
Technical Paper

Combustion Characteristics of Diesel Spray with Temporally-Splitting High-Pressure Injection

2015-11-17
2015-32-0825
The effect of temporally-splitting high pressure injection on Diesel spray combustion and soot formation processes was studied by using the high-speed video camera. The spray was injected by the single-hole nozzle with a hole diameter of 0.11mm into the high-pressure and high-temperature constant volume vessel. The free spray and the spray impingement on the two dimensional (2D) piston cavity wall were examined. Injection pressures of 100 and 160 MPa for the single injection and 160 MPa for the split injection were selected. The flame structure and soot formation process were examined by using the two-color pyrometry. The soot generated in the flame under the split injection under 160 MPa becomes higher than that of the single injection under 160 MPa.
Technical Paper

Simulation Study of Hydraulic Differential Drive Free-piston Engine

2015-04-14
2015-01-1300
The hydraulic free piston engine is a complex mechanical-electro-liquid system, in order to simplify the complex system of the single hydraulic free piston engine, a new method for the driving of hydraulic free piston engine is proposed. Hydraulic differential drive achieves the compression stroke automatically rather than special recovery system. The structure and principle of hydraulic differential drive free-piston engine are analyzed and the mathematical model is established based on the piston force analysis and the hydraulic system working principle. In addition, the control strategy of this novel hydraulic driving engine is also introduced. Finally, the transient results of dynamics are obtained through simulation. Then we compare our results to the ones from the hydraulic free piston engine made by the company Innas.
Technical Paper

Research on the Cylinder-by-cylinder Variations Detection and Control Algorithm of Diesel Engine

2015-04-14
2015-01-1644
The cylinder-by-cylinder variations have many bad impacts on the engine performance, such as increasing the engine speed fluctuation, enlarging the torsional vibration and noise. To deal with this problem, the impact mechanism of cylinder-by-cylinder variations on low order torsional vibration has been studied in this paper, and subsequently a new individual cylinder control strategy was designed by processing the instantaneous crankshaft rotation speed signal, detecting the cylinder-by-cylinder variation and using feed-back control. The acceleration characteristics of each cylinder in each engine cycle were compared with each other to extract the variation index. The feed-back control algorithm was based on the regulation of the fuel injection according to the detected variation level.
Technical Paper

Design and Performance Simulation of Opposed-Piston Folded-Cranktrain Engines

2014-04-01
2014-01-1638
In this paper, a new-type balanced opposed-piston folded-cranktrain (OPFC) two-stroke diesel engine is developed by Beijing Institute of Technology. OPFC has some potential advantages such as simple structure, good balance, compact, high power density and thermal efficiency. The structural feature of OPFC engine leads to the performance is different with the conventional engine. In order to study and verify the characteristics of this kind of engine, the folded-crank train dynamics, cylinders scavenging process and combustion process are investigated. The influence of parameters on the engine performance is investigated, includes the fuel injection timing, intake/exhaust port timing. In addition, the nozzle diameter is investigated as a main factor to affect the mixture and combustion process in the cylinder.
Technical Paper

Effect of Piston Dynamic on the Working Processes of an Opposed-Piston Two-Stroke Folded-Cranktrain Engine

2014-04-01
2014-01-1628
An opposed-piston two-stroke folded-cranktrain diesel engine was studied in this paper. In order to achieve asymmetric scavenging, asymmetric angle between two crank throws were designed. However asymmetric crank-throw angle has direct effect on the piston dynamic, which affects engine performance. This paper investigated the characteristics of the piston dynamic on an opposed-piston two-stroke folded-cranktrain diesel engine; effects of the asymmetric angle on the piston displacement, velocity and acceleration were analyzed; further researches were done to studied the effect of piston dynamic on the gas exchange performance and in-cylinder performance. The results show that, larger asymmetric angle is positive for the scavenging efficiency but negative for combustion.
Technical Paper

Experimental Study on Hydraulic Free Piston Diesel Engine

2010-10-25
2010-01-2149
In this paper the experiments of hydraulic free piston diesel engine is described. The experimental data were obtained from measurement instruments on the free piston diesel engine that has been developed by Beijing Institute of Technology [ 1 ]. This article discusses the influences of compression pressure, injection timing, and combustion process to the free piston diesel engine principle. The compression process experiment shows that the piston velocity, the compression ratio can be controlled by adjusting the compression pressure. With the increasing of the compression pressure, there is a growing a compression ratio and piston velocity. The study on injection timing shows that the injection timing impacts the cylinder pressure peak value and the pressure peak arrival time. The combustion process is quite different from the crankshaft engine because of the unique piston movement characteristics of the hydraulic free piston engine.
Technical Paper

One-dimensional Simulation Study on the Rule of Several-parameter Matching for the Performance of a Turbocharged Diesel Engine

2008-06-23
2008-01-1696
One-dimensional combustion performance of a turbocharged V-type eight-cylinder diesel engine was computed by used of WAVE code. The parameters of compress ratio, intake temperature, intake pressure, fuel injection quantity, advance angle of injection, fuel injection rate and fuel injection duration were changed so as to study quantificationally how these parameters affect the power, fuel consume, the max combustion pressure, exhaust temperature and emission of the diesel engine. The computational results could help to accomplish the preliminary optimization of several parameters for combustion matching and supplement experimental experience and exploit new products.
Technical Paper

An Experimental Investigation on Combustion and Emissions Characteristics of Turbocharged DI Engines Fueled with Blends of Biodiesel

2005-05-11
2005-01-2199
Turbocharged and intercooled DI engines, fueled with different blends of biodiesel and diesel fuel, were chosen to conduct performance and emission tests on dynamometers. The properties of the test fuels were tested. The cylinder pressure and fuel injection pressure signals were recorded and combustion analysis was conducted. The engine exhaust emissions were measured. The results of the study indicated that HC, CO, PM and smoke emissions improvement was obtained. But there was an increase in fuel consumption and NOx emission, and a slight drop in power with the blends. The combustion analysis showed that biodiesel had a shorter ignition delay and a lower premixed combustion amount, but had an early start of injection caused by the fuel properties. The relationship between combustion and emissions was discussed.
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