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Technical Paper

Performance, Combustion and Emissions Evaluation of Liquid Phase Port-Injected LPG on a Single Cylinder Heavy-Duty Spark Ignited Engine

2023-04-11
2023-01-0245
Liquefied petroleum gas (LPG), like many other alternative fuels, has witnessed increased adoption in the last decade, and its use is projected to rise as stricter emissions regulations continue to be applied. However, much of its use is limited to dual fuel applications, gaseous phase injection, light-duty passenger vehicle applications, or scenarios that require conversion from gasoline engines. Therefore, to address these limitations and discover the most efficient means of harnessing its full potential, more research is required in the development of optimized fuel injection equipment for liquid port and direct injection, along with the implementation of advanced combustion strategies that will improve its thermal efficiency to the levels of conventional fuels.
Technical Paper

Innovative Piston Design Performance for High Efficiency Stoichiometric Heavy Duty Natural Gas Engine

2023-04-11
2023-01-0288
Internal combustion engines will continue to be the leading power-train in the heavy-duty, on-highway sector as technologies like hydrogen, fuel cells, and electrification face challenges. Natural gas (NG) engines offer several advantages over diesel engines including near zero particle matter (PM) emissions, lower NOx emissions, lower capital and operating costs, availability of vast domestic NG resources, and lower CO2 emissions being the cleanest burning of all hydrocarbons (HC). The main limitation of this type of engine is the lower efficiency compared to diesel counterparts. Addressing the limitations (knock and misfire) for achieving diesel-like efficiencies is key to accomplishing widespread adoption, especially for the US market. With the aim to achieve high brake thermal efficiency (BTE), three (3) computational fluid dynamics (CFD) optimized pistons with three different compression ratios (CR) have been tested.
Technical Paper

A Study of Propane Combustion in a Spark-Ignited Cooperative Fuel Research (CFR) Engine

2022-03-29
2022-01-0404
Liquefied petroleum gas (LPG), whose primary composition is propane, is a promising candidate for heavy-duty vehicle applications as a diesel fuel alternative due to its CO2 reduction potential and high knock resistance. To realize diesel-like efficiencies, spark-ignited LPG engines are proposed to operate near knock-limit over a wide range of operating conditions, which necessitates an investigation of fuel-engine interactions that leads to end-gas autoignition with propane combustion. This work presents both experimental and numerical studies of stoichiometric propane combustion in a spark-ignited (SI) cooperative fuel research (CFR) engine. Engine experiments are initially conducted at different compression ratio (CR) values, and the effects of CR on engine combustion are characterized.
Technical Paper

Detection and Onset Determination of End-Gas Autoignition on Spark-Ignited Natural Gas Engines Based on the Apparent Heat Release Rate

2022-03-29
2022-01-0474
Natural Gas used in high-efficiency engines holds promise as a low-cost intermediate solution to reduce Greenhouse Gases and particulate matter. However, to achieve high engine efficiencies, engines need to be operated at increased Brake Mean Effective Pressures (BMEP), which is limited by destructive, engine damaging knock. Alternatively, if controlled, the same End-Gas Autoignition (EGAI) process responsible for knock can boost efficiencies and consume unburned methane while leveraging low-cost traditional exhaust aftertreatment technologies, such as a three-way catalyst, to minimize environmental impact. For this reason, this work has developed a method to detect the presence of EGAI and to determine its onset location (or crank angle).
Technical Paper

The Impact of LPG Composition on Performance, Emissions, and Combustion Characteristics of a Pre-mixed Spark-Ignited CFR Engine

2022-03-29
2022-01-0476
Research on alternative fuels has made significant progress as demands for cleaner and more efficient engine operation intensifies. Liquefied petroleum gas (LPG) can offer a potential alternative fuel route in the Diesel fuel dominated heavy-duty transportation sector due to its low cost, high anti-knock limit relative to gasoline, and reduced emission levels. In this work, experimental investigations are performed to study the effects of LPG compositions on performance, emissions, and combustion behavior of a spark-ignited (SI) cooperative fuel research (CFR) engine under stoichiometric conditions. Four LPG blends (chemically pure propane, a representative US blend, HD-5, and a representative European blend) representing the present LPG market are chosen. The impact of fuel composition is studied under different compression ratios (CR), ranging from 7:1 to 10:1 with one-unit increments, and at constant engine speed, intake manifold air pressure (IMAP) and 50% burn crank angle (CA50).
Technical Paper

Bulk Spray and Individual Plume Characterization of LPG and Iso-Octane Sprays at Engine-Like Conditions

2022-03-29
2022-01-0497
This study presents experimental and numerical examination of directly injected (DI) propane and iso-octane, surrogates for liquified petroleum gas (LPG) and gasoline, respectively, at various engine like conditions with the overall objective to establish the baseline with regards to fuel delivery required for future high efficiency DI-LPG fueled heavy-duty engines. Sprays for both iso-octane and propane were characterized and the results from the optical diagnostic techniques including high-speed Schlieren and planar Mie scattering imaging were applied to differentiate the liquid-phase regions and the bulk spray phenomenon from single plume behaviors. The experimental results, coupled with high-fidelity internal nozzle-flow simulations were then used to define best practices in CFD Lagrangian spray models.
Technical Paper

High-Fidelity Modeling of Light-Duty Vehicle Emission and Fuel Economy Using Deep Neural Networks

2021-04-06
2021-01-0181
The transportation sector contributes significantly to emissions and air pollution globally. Emission models of modern vehicles are important tools to estimate the impact of technologies or controls on vehicle emission reductions, but developing a simple and high-fidelity model is challenging due to the variety of vehicle classes, driving conditions, driver behaviors, and other physical and operational constraints. Recent literature indicates that neural network-based models may be able to address these concerns due to their high computation speed and high-accuracy of predicted emissions. In this study, we seek to expand upon this initial research by utilizing several deep neural networks (DNN) architectures such as a recurrent neural network (RNN) and a convolutional neural network (CNN). These DNN algorithms are developed specific to the vehicle-out emissions prediction application, and a comprehensive assessment of their performances is done.
Technical Paper

Synchronous and Open, Real World, Vehicle, ADAS, and Infrastructure Data Streams for Automotive Machine Learning Algorithms Research

2020-04-14
2020-01-0736
Prediction based optimal energy management systems are a topic of high interest in the automotive industry as an effective, low-cost option for improving vehicle fuel efficiency. With the continuing development of connected and autonomous vehicle (CAV) technology there are many data streams which may be leveraged by transportation stakeholders. The Suite of CAVs-derived data streams includes advanced driver-assistance (ADAS) derived information about surrounding vehicles, vehicle-to-vehicle (V2V) communications for real time and historical data, and vehicle-to-infrastructure (V2I) communications. The suite of CAVs-derived data streams have been demonstrated to enable improvements in system-level safety, emissions and fuel economy.
Technical Paper

Vehicle Velocity Prediction Using Artificial Neural Network and Effect of Real World Signals on Prediction Window

2020-04-14
2020-01-0729
Prediction of vehicle velocity is important since it can realize improvements in the fuel economy/energy efficiency, drivability, and safety. Velocity prediction has been addressed in many publications. Several references considered deterministic and stochastic approaches such as Markov chain, autoregressive models, and artificial neural networks. There are numerous new sensor and signal technologies like vehicle-to-vehicle and vehicle-to-infrastructure communication that can be used to obtain inclusive datasets. Using these inclusive datasets of sensors in deep neural networks, high accuracy velocity predictions can be achieved. This research builds upon previous findings that Long Short-Term Memory (LSTM) deep neural networks provide low error velocity prediction. We developed an LSTM deep neural network that uses different groups of datasets collected in Fort Collins, Colorado.
Technical Paper

Colorado State University EcoCAR 3 Final Technical Report

2019-04-02
2019-01-0360
Driven by consumer demand and environmental regulations, market share for plug-in hybrid electric vehicles (PHEVs) continues to increase. An opportunity remains to develop PHEVs that also meet consumer demand for performance. As a participant in the EcoCAR 3 competition, Colorado State University’s Vehicle Innovation Team (CSU VIT) has converted a 2016 Chevy Camaro to a PHEV architecture with the aim of improving efficiency and emissions while maintaining drivability and performance. To verify the vehicle and its capabilities, the CSU Camaro is rigorously tested by means of repeatable circumstances of physical operation while Controller Area Network (CAN) loggers record various measurements from several sensors. This data is analyzed to determine consistent output and coordination between components of the electrical charge and discharge system, as well as the traditional powertrain.
Technical Paper

Measured and Predicted Vapor Liquid Equilibrium of Ethanol-Gasoline Fuels with Insight on the Influence of Azeotrope Interactions on Aromatic Species Enrichment and Particulate Matter Formation in Spark Ignition Engines

2018-04-03
2018-01-0361
A relationship has been observed between increasing ethanol content in gasoline and increased particulate matter (PM) emissions from direct injection spark ignition (DISI) vehicles. The fundamental cause of this observation is not well understood. One potential explanation is that increased evaporative cooling as a result of ethanol’s high HOV may slow evaporation and prevent sufficient reactant mixing resulting in the combustion of localized fuel rich regions within the cylinder. In addition, it is well known that ethanol when blended in gasoline forms positive azeotropes which can alter the liquid/vapor composition during the vaporization process. In fact, it was shown recently through a numerical study that these interactions can retain the aromatic species within the liquid phase impeding the in-cylinder mixing of these compounds, which would accentuate PM formation upon combustion.
Technical Paper

Vehicle Electrification in Chile: A Life Cycle Assessment and Techno-Economic Analysis Using Data Generated by Autonomie Vehicle Modeling Software

2018-04-03
2018-01-0660
The environmental implications of converting vehicles powered by Internal Combustion Engines (ICE) to battery powered and hybrid battery/ICE powered are evaluated for the case of Chile, one of the worldwide leaders in the production of lithium (Li) required for manufacturing of Li-ion batteries. The economic and environmental metrics were evaluated by techno-economic analysis (TEA) and Life Cycle Assessment (LCA) tools - SuperPro Designer and Gabi®/GREET® models. The system boundary includes both the renewable and nonrenewable energy sources available in Chile and well-to-pump energy consumptions and GHG emissions due to Li mining and Li-ion battery manufacturing. All the major input data required for TEA and LCA were generated using Autonomie vehicle modeling software. This study compares economic and environmental indicators of three vehicle models for the case of Chile including compact, mid-size, and a light duty truck.
Technical Paper

V2V Communication Based Real-World Velocity Predictions for Improved HEV Fuel Economy

2018-04-03
2018-01-1000
Studies have shown that obtaining and utilizing information about the future state of vehicles can improve vehicle fuel economy (FE). However, there has been a lack of research into whether near-term technologies can be utilized to improve FE and the impact of real-world prediction error on potential FE improvements. In this study, a speed prediction method utilizing simulated vehicle-to-vehicle (V2V) communication with real-world driving data and a drive cycle database was developed to understand if incorporating near-term technologies could be utilized in a predictive energy management strategy to improve vehicle FE. This speed prediction method informs a predictive powertrain controller to determine the optimal engine operation for various prediction durations. The optimal engine operation is input into a validated high-fidelity fuel economy model of a Toyota Prius.
Technical Paper

Application of Pre-Computed Acceleration Event Control to Improve Fuel Economy in Hybrid Electric Vehicles

2018-04-03
2018-01-0997
Application of predictive optimal energy management strategies to improve fuel economy in hybrid electric vehicles is an active subject of research. Acceleration events during a drive cycle provide particularly attractive opportunities for predictive optimal energy management because of their high energy cost and limited variability, which enables optimal control trajectories to be computed in advance. In this research, dynamic-programming derived optimal control matrices are implemented during a drive cycle on a validated model of a 2010 Toyota Prius to simulate application of pre-computed control to improve fuel economy over a baseline model. This article begins by describing the development of the vehicle model and the formulation of optimal control, both of which are simulated over the New York City drive cycle to establish baseline and upper-limit fuel economies. Then, optimal control strategies are computed for acceleration events in the drive cycle.
Technical Paper

Towards Improving Vehicle Fuel Economy with ADAS

2018-04-03
2018-01-0593
Modern vehicles have incorporated numerous safety-focused Advanced Driver Assistance Systems (ADAS) in the last decade including smart cruise control and object avoidance. In this paper, we aim to go beyond using ADAS for safety and propose to use ADAS technology to enable predictive optimal energy management and improve vehicle fuel economy. We combine ADAS sensor data with a previously developed prediction model, dynamic programming optimal energy management control, and a validated model of a 2010 Toyota Prius to explore fuel economy. First, a unique ADAS detection scope is defined based on optimal vehicle control prediction aspects demonstrated to be relevant from the literature. Next, during real-world city and highway drive cycles in Denver, Colorado, a camera is used to record video footage of the vehicle environment and define ADAS detection ground truth. Then, various ADAS algorithms are combined, modified, and compared to the ground truth results.
Technical Paper

Enabling Prediction for Optimal Fuel Economy Vehicle Control

2018-04-03
2018-01-1015
Vehicle control using prediction based optimal energy management has been demonstrated to achieve better fuel economy resulting in economic, environmental, and societal benefits. However, research focusing on prediction derivation for use in optimal energy management is limited despite the existence of hundreds of optimal energy management research papers published in the last decade. In this work, multiple data sources are used as inputs to derive a prediction for use in optimal energy management. Data sources include previous drive cycle information, current vehicle state, the global positioning system, travel time data, and an advanced driver assistance system (ADAS) that can identify vehicles, signs, and traffic lights. To derive the prediction, the data inputs are used in a nonlinear autoregressive artificial neural network with external inputs (NARX).
Technical Paper

Economic and Efficient Hybrid Vehicle Fuel Economy and Emissions Modeling Using an Artificial Neural Network

2018-04-03
2018-01-0315
High accuracy hybrid vehicle fuel consumption (FC) and emissions models used in practice today are the product of years of research, are physics based, and bear a large computational cost. However, it may be possible to replace these models with a non-physics based, higher accuracy, and computationally efficient versions. In this research, an alternative method is developed by training and testing a time series artificial neural network (ANN) using real world, on-road data for a hydraulic hybrid truck to predict instantaneous FC and emissions. Parameters affecting model fidelity were investigated including the number of neurons in the hidden layer, specific training inputs, dataset length, and hybrid system status. The results show that the ANN model was computationally faster and predicted FC within a mean absolute error of 0-0.1%. For emissions prediction the ANN model had a mean absolute error of 0-3% across CO2, CO, and NOx aggregate predicted concentrations.
Journal Article

Distillation-based Droplet Modeling of Non-Ideal Oxygenated Gasoline Blends: Investigating the Role of Droplet Evaporation on PM Emissions

2017-03-28
2017-01-0581
In some studies, a relationship has been observed between increasing ethanol content in gasoline and increased particulate matter (PM) emissions from vehicles equipped with spark ignition engines. The fundamental cause of the PM increase seen for moderate ethanol concentrations is not well understood. Ethanol features a greater heat of vaporization (HOV) than gasoline and also influences vaporization by altering the liquid and vapor composition throughout the distillation process. A droplet vaporization model was developed to explore ethanol’s effect on the evaporation of aromatic compounds known to be PM precursors. The evolving droplet composition is modeled as a distillation process, with non-ideal interactions between oxygenates and hydrocarbons accounted for using UNIFAC group contribution theory. Predicted composition and distillation curves were validated by experiments.
Technical Paper

Investigation of Vehicle Speed Prediction from Neural Network Fit of Real World Driving Data for Improved Engine On/Off Control of the EcoCAR3 Hybrid Camaro

2017-03-28
2017-01-1262
The EcoCAR3 competition challenges student teams to redesign a 2016 Chevrolet Camaro to reduce environmental impacts and increase energy efficiency while maintaining performance and safety that consumers expect from a Camaro. Energy management of the new hybrid powertrain is an integral component of the overall efficiency of the car and is a prime focus of Colorado State University’s (CSU) Vehicle Innovation Team. Previous research has shown that error-less predictions about future driving characteristics can be used to more efficiently manage hybrid powertrains. In this study, a novel, real-world implementable energy management strategy is investigated for use in the EcoCAR3 Hybrid Camaro. This strategy uses a Nonlinear Autoregressive Artificial Neural Network with Exogenous inputs (NARX Artificial Neural Network) trained with real-world driving data from a selected drive cycle to predict future vehicle speeds along that drive cycle.
Technical Paper

The Importance of HEV Fuel Economy and Two Research Gaps Preventing Real World Implementation of Optimal Energy Management

2017-01-10
2017-26-0106
Optimal energy management of hybrid electric vehicles has previously been shown to increase fuel economy (FE) by approximately 20% thus reducing dependence on foreign oil, reducing greenhouse gas (GHG) emissions, and reducing Carbon Monoxide (CO) and Mono Nitrogen Oxide (NOx) emissions. This demonstrated FE increase is a critical technology to be implemented in the real world as Hybrid Electric Vehicles (HEVs) rise in production and consumer popularity. This review identifies two research gaps preventing optimal energy management of hybrid electric vehicles from being implemented in the real world: sensor and signal technology and prediction scope and error impacts. Sensor and signal technology is required for the vehicle to understand and respond to its environment; information such as chosen route, speed limit, stop light locations, traffic, and weather needs to be communicated to the vehicle.
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