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With the diesel emissions and fuel consumption regulations and laws being tightened up, Common Rail System (CRS), capable of accurate and high-pressure diesel fuel injection, has become very popular in the world, and this CRS market is expected to continue to grow in the future. As use of the CRS becomes widespread, CRS is supposed to be used in a wide variety of environment, e.g. bad fuel (for example, much dust [1] and/or water), which increases concerns of CRS reliability. In an attempt to cope with such bad fuel properties, CRS and Fuel collected from the market was investigated. And based on this result, a new test method was worked out to simulate fuel stresses in the market. This test method verified the improved design of CRS with enhanced fuel robustness. This paper describes the new test method and the fuel robustness-enhancing effect of CRS based on the test method.

The challenge for the diesel engines today is to reduce harmful emissions, such as particulate matter (PM) and Nitrogen oxides (NOx), and enhance the fuel efficiency and power, which are its main advantages. To meet this challenge, DENSO has developed an advanced common rail system (CRS) that uses piezo actuated fuel injectors capable of delivering up to five injection events per combustion cycle at 180MPa, currently the world's highest commercially available diesel fuel injection pressure. The DENSO piezo injector incorporates an internally developed piezoelectric element that energizes quicker than its solenoid counterpart, thereby reducing the transition time for the start and end of the fuel injection event. The piezoelectric element and unique passage structure of the DENSO injector combine to provide a highly reliable and responsive fuel injection event.

Dimethyl ether (DME) holds promise as an alternative to diesel fuel. However, its physical properties are not similar to those of conventional diesel fuel. The P-V, bulk modulus and viscosity of DME are derived as a function of temperature and pressure. As a result, the Weber and Reynolds number of DME is very large as compared with that of diesel fuel. So, the spray characteristics of DME are not those of a liquid spray but similar to those of gas spray. The spray formation is strongly affected by the fuel flow in the nozzle. The Computational Fluid Dynamics (CFD) and experiments are examined to analyze the fuel flow in the nozzle. The DME physical properties make some difference to the flow in the nozzle, in comparison with those of diesel. As a CFD result, cavitation in the injection nozzle is more frequent with DME than with diesel oil. From experimental results, the temperature in the nozzle sac is higher with DME than with diesel oil.

Dimethyl ether(DME) is a promising new alternative fuel not only diesel fuel but also power generation, fuel cell and city gas. However, the physical properties are not similar to those of conventional diesel fuel. The P-v, bulk modulus and viscosity of DME are derived as a function of temperature and pressure. As a Result, the Weber and Reynolds number of DME is very large as compared with that of diesel fuel. So, the spray characteristics of DME is not the liquid spray but similar to that of gas spray. The spray formation is strongly affected by the fuel flow in the nozzle. The Computational Fluid Dynamics (CFD) and the experiments are examined to analyze the fuel flow in the nozzle. The DME physical properties make some difference of the flow in the nozzle, comparing with those of diesel. As a CFD result, cavitation in the injection nozzle is more frequent with DME than with diesel oil.