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Technical Paper

Electric Vehicle Battery Safety and Compliance

2023-04-11
2023-01-0597
Electric vehicles (EVs) and the development around them has been rapid in recent years. As the battery is the most essential component of an electric vehicle, a lot of research and analysis has been focused on ensuring safe and reliable performance of batteries. Considering the location, size, and operating conditions for EV batteries, they must be designed with an in-built safety infrastructure keeping in mind certain realistic scenarios such as fire exposure, mechanical vibration, collisions, over-charging, single cell failures, and others. In this paper, we discuss an overview of various EV battery failure mechanisms, present current safety and abuse testing methods and standards associated with such mechanisms and discuss the need for the development and implementation of additional testing standards to better characterize the safety performance of EV battery packs.
Technical Paper

Evaluating the Severity of Safety Envelope Violations in the Proposed Operational Safety Assessment (OSA) Methodology for Automated Vehicles

2022-03-29
2022-01-0819
As the automated vehicle (AV) industry continues to progress, it is important to establish the level of operational safety of these vehicles prior to and throughout their deployment on public roads. The Institute of Automated Mobility (IAM) has previously proposed a set of operational safety assessment (OSA) metrics which can be used to quantify the operational safety of vehicles. The OSA metrics provide a starting point to consistently quantify performance, but a framework to interpret the metrics measurements is needed to objectively quantify the overall operational safety for a vehicle in a given scenario. This work aims to present an approach to applying a calculation of the safety envelope component of the OSA metrics to rear-world collisions for use in such an assessment. In this paper, the OSA methodology concept is introduced as a means for quantifying the operational safety of a vehicle.
Technical Paper

Sensitivity of Automated Vehicle Operational Safety Assessment (OSA) Metrics to Measurement and Parameter Uncertainty

2022-03-29
2022-01-0815
As the deployment of automated vehicles (AVs) on public roadways expands, there is growing interest in establishing metrics that can be used to evaluate vehicle operational safety. The set of Operational Safety Assessment (OSA) metrics, that include several safety envelope-type metrics, previously proposed by the Institute of Automated Mobility (IAM) are a step towards this goal. The safety envelope OSA metrics can be computed using kinematics derived from video data captured by infrastructure-based cameras and thus do not require on-board sensor data or vehicle-to-infrastructure (V2I) connectivity, though either of the latter data sources could enhance kinematic data accuracy. However, the calculation of some metrics includes certain vehicle-specific parameters that must be assumed or estimated if they are not known a priori or communicated directly by the vehicle.
Journal Article

Crash Test Methodology for Electric Scooters with Anthropomorphic Test Device (ATD) Riders

2022-03-29
2022-01-0853
As micromobility devices (i.e., e-bikes, scooters, skateboards, etc.) continue to increase in popularity, there is a growing need to test these devices for varying purposes such as performance assessment, crash reconstruction, and design of new products. Although tests have been conducted across the industry for electric scooters (e-scooters), this paper describes a novel method for crash testing e-scooters with anthropomorphic test devices (ATDs) “riding” them, providing new sources for data collection and research. A sled fixture was designed utilizing a pneumatic crash rail to propel the scooters with an overhead gantry used for stabilization of the ATD until release just prior to impact. The designed test series included impacts with a 5.5-inch curb at varying incidence angles, a stationary vehicle, or a standing pedestrian ATD. Test parameter permutations included changing e-scooter tire sizes, impact speeds, and rider safety equipment.
Journal Article

SAE Light Vehicle Exterior Sound Level History

2021-08-31
2021-01-1120
The Society of Automotive Engineers Light Vehicle Exterior Sound Committee recognizes the value of preserving historical knowledge regarding the standards developed and reviewed by the committee. To memorialize the knowledge gained and lessons learned over the years, the current committee reached out to the chair of the committee during its formative years, Mr. Richard Schumacher, to discuss the rationale and reasoning for many of the early decisions made regarding vehicle sound standards. This work preserves those discussions and relates the history of some of the most commonly used sound level standards. In this paper and presentation, the formation of the committee is discussed, particularly in relation to EPA’s original concern with vehicle noise, as well as the alignment between SAE standards and ISO standards for vehicle noise measurements. The role of the committee is examined, and the review process for SAE vehicle sound standards is explained.
Technical Paper

Evaluation of Operational Safety Assessment (OSA) Metrics for Automated Vehicles in Simulation

2021-04-06
2021-01-0868
The operational safety of automated driving system (ADS)-equipped vehicles (AVs) must be quantified using well-defined metrics in order to gain an unambiguous understanding of the level of risk associated with AV deployment on public roads. In this research, efforts to evaluate the operational safety assessment (OSA) metrics introduced in prior work by the Institute of Automated Mobility (IAM) are described. An initial validation of the proposed set of OSA metrics involved using the open-source simulation software Car Learning to Act (CARLA) and Scenario Runner, which are used to place a subject vehicle in selected scenarios and obtain measurements for the various relevant OSA metrics. Car following scenarios were selected from the list of 37 pre-crash scenarios identified by the National Highway Traffic Safety Administration (NHTSA) as the most common driving situations that lead to crash events involving two light vehicles.
Journal Article

Infrastructure-Based Sensor Data Capture Systems for Measurement of Operational Safety Assessment (OSA) Metrics

2021-04-06
2021-01-0175
The operational safety of automated driving system (ADS)-equipped vehicles (AVs) needs to be quantified for an understanding of risk, requiring the measurement of parameters as they relate to AVs and human driven vehicles alike. In prior work by the Institute of Automated Mobility (IAM), operational safety metrics were introduced as part of an operational safety assessment (OSA) methodology that provide quantification of behavioral safety of AVs and human-driven vehicles as they interact with each other and other road users. To calculate OSA metrics, the data capture system must accurately and precisely determine position, velocity, acceleration, and geometrical relationships between various safety-critical traffic participants. The design of an infrastructure-based system that is intended to capture the data required for calculation of OSA metrics is addressed in this paper.
Technical Paper

Functional Safety & Safety Critical Systems - An Overview

2021-04-06
2021-01-0157
Safety-critical systems in most modern applications are designed in a way such that they provide a fail-safe operation when a fault occurs, to pose minimum risk to the user. As these systems become more sophisticated with increased functionality, it is important that their design incorporates functional safety concepts which entail detection of a potential harmful condition that prompts a corrective action to prevent hazardous events. In this paper, we discuss the significance of safety-critical systems along with the implementation of fail-safe designs in these systems. We also aim to provide an overview of functional safety as addressed in some of the industry standards and through a case study demonstrate how the concepts can be used when developing a safety-critical system.
Technical Paper

Dual-Recliner ABTS Seats in Severe Rear Sled Testswith the 5th, 50th and 95th Hybrid III

2021-04-06
2021-01-0917
Seat strength has increased over the past four decades which includes a transition to dual recliners. There are seat collision performance issues with stiff ABTS and very strong seats in rear impacts with different occupant sizes, seating positions and physical conditions. In this study, eight rear sled tests were conducted in four series: 1) ABTS in a 56 km/h (35 mph) test with a 50th Hybrid III ATD at MGA, 2) dual-recliner ABTS and F-150 in a 56 km/h (35 mph) test with a 5th female Hybrid III ATD at Ford, 3) dual-recliner ABTS in a 48 km/h (30 mph) test with a 95th Hybrid III ATD leaning inboard at CAPE and 4) dual-recliner ABTS and Escape in 40 km/h (25 mph) in-position and out-of-position tests with a 50th Hybrid III ATD at Ford. The sled tests showed that single-recliner ABTS seats twist in severe rear impacts with the pivot side deformed more rearward than the stanchion side.
Technical Paper

Micro-Mobility Vehicle Dynamics and Rider Kinematics during Electric Scooter Riding

2020-04-14
2020-01-0935
Micro-mobility is a fast-growing trend in the transportation industry with stand-up electric scooters (e-scooters) becoming increasingly popular in the United States. To date, there are over 350 ride-share e-scooter programs in the United States. As this popularity increases, so does the need to understand the performance capabilities of these vehicles and the associated operator kinematics. Scooter tip-over stability is characterized by the scooter geometry and controls and is maintained through operator inputs such as body position, interaction with the handlebars, and foot placement. In this study, testing was conducted using operators of varying sizes to document the capabilities and limitations of these e-scooters being introduced into the traffic ecosystem. A test course was designed to simulate an urban environment including sidewalk and on-road sections requiring common maneuvers (e.g., turning, stopping points, etc.) for repeatable, controlled data collection.
Technical Paper

Characterization of Thoracic Spinal Development by Age and Sex with a Focus on Occupant Safety

2020-04-14
2020-01-0520
Spine degeneration can lower injury tolerance and influence injury outcomes in vehicle crashes. To date, limited information exists on the effect of age and sex on thoracic spine 3-dimensional geometry. The purpose of this study is to quantify thoracic spinal column and canal geometry using selected geometrical measurement from a large sample of CT scans. More than 33,488 scans were obtained from the International Center for Automotive Medicine database at the University of Michigan under Institutional Review Board approval (HUM00041441). The sample consisted of CT scans obtained from 31,537 adult and 1,951 pediatric patients between the ages of 0 to 99 years old. Each scan was processed semi-automatically using custom algorithms written in MATLAB (The Math Works, Natick, MA). Five geometrical measurements were collected including: 1) maximum spinal curvature depth (D), 2) T1-to-T12 vertical height (H), 3) Kyphosis Index (KI), 4) kyphosis angle, and 5) spinal canal radius.
Technical Paper

The Effect of Crash Severity and Structural Intrusion on ATD Responses in Rear-End Crashes

2020-04-14
2020-01-1224
This study assesses vehicle and occupant responses in six vehicle-to-vehicle high-speed rear impact crash tests conducted at the Exponent Test and Engineering Center. The struck vehicle delta Vs ranged from 32 to 76 km/h and the vehicle centerline offsets varied from 5.7 to 114 cm. Five of the six tests were conducted with Hybrid III ATDs (Anthropometric Test Device) with two tests using the 50th male belted in the driver seat, one test with an unbelted 50th male in the driver seat, one test with a 95th male belted in the driver seat, and one with the 5th female lap belted in the left rear seat. All tests included vehicle instrumentation and three tests included ATD instrumentation. The ATD responses were analyzed and compared to corresponding IARVs (injury assessment reference values). Ground-based and onboard vehicle videos were synchronized with the vehicle kinematic data and biomechanical responses.
Technical Paper

Motorcycle Rider Inputs During Typical Maneuvers

2020-04-14
2020-01-1000
The purpose of this research is to document representative examples of control inputs and body positioning experienced riders use to control a motorcycle through maneuvers representative of those encountered during real-world operation. There is limited publicly available data that tracks the magnitude or direction of steering head rotation, steering torque input, etc. used by a rider to initiate and exit a turn as well as maintaining directional control during maneuvers ranging from slow parking lot turns to high speed lane changes. Using Exponent’s Test and Engineering Center (TEC) track and skid pad, a course was defined that included several maneuvers at various speeds and radii. A previous paper [1] investigated the influence of rider kinematics (weight shift) on motorcycle control.
Technical Paper

Accident Statistical Distributions from NASS CDS - An Update

2020-04-14
2020-01-0518
The National Automotive Sampling System (NASS) Crashworthiness Data System (CDS) contains an abundance of field crash data. As technology advances and the database continues to grow over the years, the statistical significance of the data increases and trends can be observed. The purpose of this paper is to provide a broad-based, up-to-date, reference resource with respect to commonly sought-after crash statistics. Charts include up-to-date crash distributions by Delta-V and impact direction with corresponding injury severity rates. Rollover data is also analyzed, as well as historical trends for injury severity, belt usage, air bag availability, and the availability of vehicle safety technology.
Technical Paper

Effects of Innovation in Automated Vehicles on Occupant Compartment Designs, Evaluation, and Safety: A Review of Public Marketing, Literature, and Standards

2019-04-02
2019-01-1223
In recent years, the discussion around the advent of highly automated vehicles has shifted from “if” to “when.” Commercially available vehicles already incorporate automated vehicle (AV) technologies of varying capability, and the eventual transition to fully automated systems, at least within certain predefined Operational Design Domains, is largely considered inevitable. While the full ramifications of this shift and the eventual depreciation of human driver control are still under intense debate, there is broad agreement on one issue -the advent of driverless systems will remove several constraints on the design of vehicle interior spaces, creating the opportunity for innovation. Even at this early stage, ambitious design concepts of purpose specific vehicles - mobile gyms, offices, bedrooms - have been proposed. More grounded designs, such as rotating passenger seats, have also been put forward.
Technical Paper

Head and Neck Loading Conditions over a Decade of IIHS Rear Impact Seat Testing

2019-04-02
2019-01-1227
Rear-end impacts are the most common crash scenario in the United States. Although automated vehicle (AV) technologies, such as frontal crash warning (FCW) and automatic emergency braking (AEB), are mitigating and preventing rear-end impacts, the technology is only gradually being introduced and currently has only limited effectiveness. Accordingly, there is a need to evaluate the current state of passive safety technologies, including the performance of seatbacks and head restraints. The objective of this study was to examine trends in head and neck loading during rear impact testing in new vehicle models over the prior decade. Data from 601 simulated rear impact sled tests (model years 2004 to 2018) conducted as a part of the Insurance Institute for Highway Safety (IIHS) Vehicle Seat/Head Restraint Evaluation Protocol were obtained.
Technical Paper

Steering Shaft Separation with a Collision Involved Heavy Duty Steering Gear

2018-04-03
2018-01-0524
A crash of a medium duty truck led to a study of the failure mechanism of the truck’s steering system. The truck, after being involved in a multi-vehicle vehicle collision, was found with its steering input shaft disconnected from the steering gear. The question arose whether the steering gear failure was a result of the collision, or causative to the collision. An in-depth investigation was conducted into whether forces on the vehicle due to the collision could cause the steering shaft to separate from the steering gear. Additionally, the performance of the steering gear with the adjuster nut progressively backed off was studied to determine the feedback a driver would receive if the steering gear came progressively apart. From the results of these studies, conclusions with regard to the crash causation were reached.
Technical Paper

Motorcycle Rider Kinematics during Low and High Speed Turning Maneuvers

2018-04-03
2018-01-0536
Motorcycle stability during a variety of maneuvers is maintained through both rider steering input and body interactions with the seat, tank, footrests, and handlebars. Exploring how rider-vehicle interactions impact vehicle control is critical to creating a comprehensive understanding of motorcycle handling. The present study aims to understand how experienced motorcycle riders influence motorcycle dynamics by characterizing center of pressure (COP) location, force applied at the seat, rider lean angle and offset relative to the motorcycle, and steering angle for various maneuvers. A course was defined on Exponent’s Test and Engineering Center (TEC) track and skid pad that included sections of straight riding, navigating a banked curve, and sharp turning (low speed U-turns, 90 degree turn after a stop, and obstacle avoidance). The task influenced rider response and, in particular, lateral COP location at the seat.
Technical Paper

Lane-Keeping Behavior and Cognitive Load with Use of Lane Departure Warning

2017-03-28
2017-01-1407
Lane Departure Warning (LDW) systems, along with other types of Advanced Driver Assistance Systems (ADAS), are becoming more common in passenger vehicles, with the general aim of improving driver safety through automation of various aspects of the driving task. Drivers have generally reported satisfaction with ADAS with the exception of LDW systems, which are often rated poorly or even deactivated by drivers. One potential contributor to this negative response may be an increase in the cognitive load associated with lane-keeping when LDW is in use. The present study sought to examine the relationship between LDW, lane-keeping behavior, and concurrent cognitive load, as measured by performance on a secondary task. Participants drove a vehicle equipped with LDW in a demarcated lane on a closed-course test track with and without the LDW system in use over multiple sessions.
Technical Paper

Accelerator-to-Brake Pedal Transition Movements during On-Road Stopping in an Older Population

2017-03-28
2017-01-1396
Unintended acceleration events due to pedal misapplication have been shown to occur more frequently in older vs. younger drivers. While such occurrences are well documented, the nature of these movement errors is not well-characterized in common pedal error scenarios: namely, on-road, non-emergency stopping or slowing maneuvers. It is commonly assumed that drivers move in a ballistic or “direct hit” trajectory from the accelerator to the brake pedal. However, recent simulator studies show that drivers do not always move directly between pedals, with older drivers displaying more variable foot trajectories than younger drivers. Our study investigated pedal movement trajectories in older drivers ages 67.9 ± 5.2 years (7 males, 8 females) during on-road driving in response to variable traffic light conditions. Three different sedans and a pick-up truck were utilized.
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