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Journal Article

A New Automotive Air Conditioning System Simulation Tool Developed in MATLAB/Simulink

2013-04-08
2013-01-0850
Accurate evaluation of vehicles' transient total power requirement helps achieving further improvements in vehicle fuel efficiency. When operated, the air-conditioning (A/C) system is the largest auxiliary load on a vehicle, therefore accurate evaluation of the load it places on the vehicle's engine and/or energy storage system is especially important. Vehicle simulation models, such as "Autonomie," have been used by OEMs to evaluate vehicles' energy performance. However, the load from the A/C system on the engine or on the energy storage system has not always been modeled in sufficient detail. A transient A/C simulation tool incorporated into vehicle simulation models would also provide a tool for developing more efficient A/C systems through a thorough consideration of the transient A/C system performance. The dynamic system simulation software MATLAB/Simulink® is frequently used by vehicle controls engineers to develop new and more efficient vehicle energy system controls.
Technical Paper

Compressor Body Temperature and Lubrication

2013-04-08
2013-01-1501
The paper addresses compressor body temperature (crankcase) importance to the vehicle AC system long-term durability. Majority of OEM vehicle test evaluation is to see if AC system can pass compressor discharge temperature and discharge pressure targets. Most OEMs adopt 130°C max compressor discharge temperature and 2350 kpag head pressure as the target. From the field, although some of the compressor failure results from a high compression ratio, and compressor discharge temperature that are caused by the poor front end airflow, etc., high percentage compressor failed systems exhibit not too high compression ratio and compressor discharge temperature, but having the trace of high temperature in the shaft area, gasket area, etc. With introducing more and more variable swash plate compressor applications, OEMs start to see more and more compressor failures that are not related to a high compressor discharge temperature but the trace of high compressor body temperature.
Technical Paper

Human Factors Flight Test Evaluation of an Airport Surface Display with Indications & Alerts (SURF IA)

2010-09-30
2010-01-1663
This paper presents the results of a human factors flight test evaluation of a display of Enhanced Traffic Situational Awareness on the Airport Surface with Indications and Alerts (SURF IA). The study is an element of the FAA-sponsored Surface Conflict Detection and Alerting with Consideration of Arrival Applications program. The objective of the flight test was to conduct a comparative evaluation of two candidate SURF IA displays: a detailed Airport Surface Situation Awareness (ASSA) display and a runways-only Final Approach Runway Occupancy Awareness (FAROA) display. Six pilots with a current Air Transport Pilot Certificate each completed 18 scenarios. A Beechcraft King Air C-90 and a Cessna Citation Sovereign aircraft were deployed for the flight tests. The scenarios were conducted at Seattle-Tacoma International Airport and at Snohomish County Paine Field Airport, with each aircraft acting as ‘traffic’ for the other aircraft.
Technical Paper

Improving Load Regeneration Capability of an Aircraft

2009-11-10
2009-01-3189
This paper presents new concepts for improving management of the electrical load power regeneration of an aircraft. A novel electrical system that allows for load regeneration back to the distribution bus is described. This approach offers the benefits of reduced weight, volume, and cost, as well as improved reliability. Also described is an electrical machine control mechanism that creates motor power to run the prime mover (i.e., the main engine to dissipate the regenerated power). Instead of main engine generation, this approach can be applied to an auxiliary power unit (APU) or power and thermal management system (PTMS). Background information regarding the regeneration concept is presented. The concept definition and the various modes of operation of the improved system are analyzed and described in detail. Results from the dynamic simulation of the system model are included.
Technical Paper

Cascade Distillation Subsystem Development: Progress Toward a Distillation Comparison Test

2009-07-12
2009-01-2401
Recovery of potable water from wastewater is essential to the success of long-duration human missions to the moon and Mars. Honeywell International and a team from the NASA Johnson Space Center (JSC) are developing a wastewater processing subsystem that is based on centrifugal vacuum distillation. The wastewater processor, which is referred to as the cascade distillation subsystem (CDS), uses an efficient multistage thermodynamic process to produce purified water. A CDS unit employing a five-stage distiller engine was designed, built, and delivered to the NASA JSC Advanced Water Recovery Systems Development Facility for performance testing; an initial round of testing was completed in fiscal year 2008 (FY08). Based, in part, on FY08 testing, the system is now in development to support an Exploration Life Support Project distillation comparison test that is expected to begin in 2009.
Technical Paper

Numerical Simulation of a Direct-Injection Spark-Ignition Engine with Different Fuels

2009-04-20
2009-01-0325
This paper focuses on the numerical investigation of the mixing and combustion of ethanol and gasoline in a single-cylinder 3-valve direct-injection spark-ignition engine. The numerical simulations are conducted with the KIVA code with global reaction models. However, an ignition delay model mitigates some of the deficiencies of the global one-step reaction model and is implemented via a two-dimensional look-up table, which was created using available detailed kinetics models. Simulations demonstrate the problems faced by ethanol operated engines and indicate that some of the strategies used for emission control and downsizing of gasoline engines can be employed for enhancing the combustion efficiency of ethanol operated engines.
Technical Paper

International Product User Research: Concurrent Studies Comparing Touch Screen Feedback in Europe and North America

2009-04-20
2009-01-0779
This paper describes two studies; each conducted concurrently in North America and Europe to assess subjective impressions and simulated driving task performance using a touch screen interface with different types of auditory and haptic feedback. The first study investigated subjective impressions of four types of touch screen feedback in a static laboratory setting. The second study investigated the influence of the same four touch screen feedback types on simulated driving task performance using the lane change test (LCT). Results of the first study revealed significant similarities and differences in subjective impressions between respondents in each of the two regions studied. Results of the second study revealed differences in task performance that suggest distinct participant strategies in each of the two regions studied.
Technical Paper

Humidity Effects on a Carbon Hydrocarbon Adsorber

2009-04-20
2009-01-0873
Because combustion engine equipped vehicles must conform to stringent hydrocarbon (HC) emission requirements, many of them on the road today are equipped with an engine air intake system that utilizes a hydrocarbon adsorber. Also known as HC traps, these devices capture environmentally dangerous gasoline vapors before they can enter the atmosphere. A majority of these adsorbers use activated carbon as it is cost effective and has excellent adsorption characteristics. Many of the procedures for evaluating the adsorbtive performance of these emissions devices use mass gain as the measurand. It is well known that activated carbon also has an affinity for water vapor; therefore it is useful to understand how well humidity must be controlled in a laboratory environment. This paper outlines investigations that were conducted to study how relative humidity levels affect an activated carbon hydrocarbon adsorber.
Journal Article

Next Generation Power and Thermal Management System

2008-11-11
2008-01-2934
The power and thermal management system (PTMS) developed by Honeywell for aircraft is an integral approach combining the functions of the auxiliary power unit (APU), emergency power unit (EPU), environmental control system (ECS), and thermal management system (TMS). The next generation PTMS discussed in this paper incorporates the new more electric architecture (MEA) and energy efficient aircraft (EEA) initiatives. Advanced system architectures with increased functionality and further integration capabilities with other systems are included. Special emphasis is given to improvements resulting from interactions with the main engine, main electric power generation, and flight actuation. The major drivers for advancement are highlighted, as well as the potential use of new technologies for turbomachinery, heat exchangers, power electronics, and electric machines. More advanced control and protection algorithms are considered.
Technical Paper

A Scalable Engine Management System Architecture for Motorcycle/Small-Vehicle Application

2008-09-09
2008-32-0054
This paper gives an overview of a scalable engine management system architecture for motorcycle and other small engine based vehicle applications. The system can accommodate any engine sizes and up to four cylinders. The architecture incorporates advanced functionalities such as oxygen sensing, closed loop fueling, wall-wetting compensation, purge control, start & idle control and deceleration fuel cut-off. Additionally, a number of vehicle-related controls are integrated in the system. Diagnostic and safety related features have also been incorporated with limp-home capability. The software architecture is compatible with different hardware solutions. The system has been implemented in several OEM vehicles around the globe and meets EURO-3 emission requirements.
Technical Paper

Knock Detection for a Large Displacement Air-Cooled V-Twin Motorcycle Engine Using In-Cylinder Ionization Signals

2008-09-09
2008-32-0028
To obtain the maximum output power and fuel economy from an internal combustion engine, it is often necessary to detect engine knock and operate the engine at its knock limit. This paper presents the ability to detect knock using in-cylinder ionization signals on a large displacement, air-cooled, “V” twin motorcycle engine over the engine operational map. The knock detection ability of three different sensors is compared: production knock (accelerometer) sensor, in-cylinder pressure sensor, and ionization sensor. The test data shows that the ionization sensor is able to detect knock better than the production knock sensor when there is high mechanical noise present in the engine.
Technical Paper

Combustion Characteristics of a Single-Cylinder Engine Equipped with Gasoline and Ethanol Dual-Fuel Systems

2008-06-23
2008-01-1767
The requirement of reduced emissions and improved fuel economy led the introduction of direct-injection (DI) spark-ignited (SI) engines. Dual-fuel injection system (direct-injection and port-fuel-injection (PFI)) was also used to improve engine performance at high load and speed. Ethanol is one of the several alternative transportation fuels considered for replacing fossil fuels such as gasoline and diesel. Ethanol offers high octane quality but with lower energy density than fossil fuels. This paper presents the combustion characteristics of a single cylinder dual-fuel injection SI engine with the following fueling cases: a) gasoline for PFI and DI, b) PFI gasoline and DI ethanol, and c) PFI ethanol and DI gasoline. For this study, the DI fueling portion varied from 0 to 100 percentage of the total fueling over different engine operational conditions while the engine air-to-fuel ratio remained at a constant level.
Journal Article

Gasoline Fuel Injector Spray Measurement and Characterization - A New SAE J2715 Recommended Practice

2008-04-14
2008-01-1068
With increasingly stringent emissions regulations and concurrent requirements for enhanced engine thermal efficiency, a comprehensive characterization of the automotive gasoline fuel spray has become essential. The acquisition of accurate and repeatable spray data is even more critical when a combustion strategy such as gasoline direct injection is to be utilized. Without industry-wide standardization of testing procedures, large variablilities have been experienced in attempts to verify the claimed spray performance values for the Sauter mean diameter, Dv90, tip penetration and cone angle of many types of fuel sprays. A new SAE Recommended Practice document, J2715, has been developed by the SAE Gasoline Fuel Injection Standards Committee (GFISC) and is now available for the measurement and characterization of the fuel sprays from both gasoline direct injection and port fuel injection injectors.
Technical Paper

Cascade Distillation Subsystem Development Testing

2008-01-29
2008-01-2195
Recovery of potable water from wastewater is essential for the success of long-term manned missions to the moon and Mars. Honeywell International and the team consisting of Thermodistillation Company (Kyiv, Ukraine) and NASA Johnson Space Center (JSC) Crew and Thermal Systems Division are developing a wastewater processing subsystem that is based on centrifugal vacuum distillation. The Wastewater Processing Cascade Distillation Subsystem (CDS) utilizes an innovative and efficient multi-stage thermodynamic process to produce purified water. The rotary centrifugal design of the system also provides gas/liquid phase separation and liquid transport under microgravity conditions. A five-stage prototype of the subsystem was built, delivered and integrated into the NASA JSC Advanced Water Recovery Systems Development Facility for development testing.
Technical Paper

Radiated Noise Prediction of Air Induction Systems Using Filter Seal Modeling and Coupled Acoustic-Structural Simulation Techniques

2007-04-16
2007-01-0253
In this paper, an analytical procedure for prediction of shell radiated noise of air induction systems (AIS) due to engine acoustic excitation, without a prototype and physical measurement, is presented. A set of modeling and simulation techniques are introduced to address the challenges to the analytical radiated noise prediction of AIS products. A filter seal model is developed to simulate the unique nonlinear stiffness and damping properties of air cleaner boxes. A finite element model (FEM) of the AIS assembly is established by incorporating the AIS structure, the proposed filter seal model and its acoustic cavity model. The coupled acoustic-structural FEM of the AIS assembly is then employed to compute the velocity frequency response of the AIS structure with respect to the air-borne acoustic excitations.
Technical Paper

User Experience in the U.S. and Germany of In-Vehicle Touch Screens with Integrated Haptic and Auditory Feedback

2007-04-16
2007-01-0451
Touch screens provide substantial benefits as a control and display system but still have some disadvantages. The availability of haptic (tactile) technology allows touch screens to function similarly to traditional mechanical controls. Two studies were undertaken to investigate the addition of haptic feedback as well as auditory feedback on user perceptions of the touch screen experience. The first study was conducted in a desktop setting and the second study was conducted with the touch screen integrated in a vehicle. In both studies, participants assessed four different types of feedback conditions: visual feedback only (V), auditory and visual feedback (AV), haptic and visual feedback (HV), and auditory, haptic, and visual feedback combined (AHV). The results of these studies support the claim that individuals strongly prefer touch screen implementations that incorporate haptic elements and also provide insights on regional differences in their perception.
Technical Paper

Investigating Cleaning Procedures for OEM Engine Air Intake Filters

2007-04-16
2007-01-1431
Most new passenger vehicles on the road today are equipped with a disposable OEM engine intake filter made of cellulose paper or synthetic non-woven media. Engine intake filters have an expected and recommended service life (by OEMs) of approximately 45K to 75K kilometers under normal driving conditions [ref. 2, 3, 4 & 5]. Majority of air filter element manufacturers do not recommend any type of cleaning to be performed on their OEM products. However, cleaning OEM and aftermarket air filters is common for end-customers in areas such as Asia, Middle East and South America. Vehicle owners in some regions would like to service and clean their own air filter elements in an effort to reduce vehicle operating costs. As a result, a number of OEMs selling passenger vehicles in these regions are requesting their suppliers explore solutions and the effects of whether cleaning air filter elements is appropriate for proper engine operation.
Technical Paper

Design Considerations & Characterization Test Methods for Activated Carbon Foam Hydrocarbon Traps in Automotive Air Induction Systems

2007-04-16
2007-01-1429
As OEMs race to build their sales fleets to meet ever more stringent California Air Resources Board (CARB) mobile source evaporative emissions requirements, new technologies are emerging to control pollution. Evaporative emissions emanating from sources up-stream in the induction flow and venting through the ducts of the engine air induction system (EIS) need to be controlled in order classify a salable vehicle as a Partial Zero Emissions Vehicle (PZEV) in the state of California. As other states explore adopting California's pollution control standards, demand for emissions control measures in the induction system is expected to increase. This paper documents some of the considerations of designing an adsorbent evaporative emissions device in to a 2007 production passenger car for the North American and Asian markets. This new evaporative emissions device will be permanently installed in the vehicle's air cleaner cover without requiring service for 150K miles (expected vehicle life).
Technical Paper

A High Speed Flow Visualization Study of Fuel Spray Pattern Effect on Mixture Formation in a Low Pressure Direct Injection Gasoline Engine

2007-04-16
2007-01-1411
In developing a direct injection gasoline engine, the in-cylinder fuel air mixing is key to good performance and emissions. High speed visualization in an optically accessible single cylinder engine for direct injection gasoline engine applications is an effective tool to reveal the fuel spray pattern effect on mixture formation The fuel injectors in this study employ the unique multi-hole turbulence nozzles in a PFI-like (Port Fuel Injection) fuel system architecture specifically developed as a Low Pressure Direct Injection (LPDI) fuel injection system. In this study, three injector sprays with a narrow 40° spray angle, a 60°spray angle with 5°offset angle, and a wide 80° spray angle with 10° offset angle were evaluated. Image processing algorithms were developed to analyze the nature of in-cylinder fuel-air mixing and the extent of fuel spray impingement on the cylinder wall.
Technical Paper

A Real Time Statistical Method for Engine Knock Detection

2007-04-16
2007-01-1507
The traditional method of engine knock detection is to compare the knock intensity with a predetermined threshold. The calibration of this threshold is complex and difficult. A statistical knock detection method is proposed in this paper to reduce the effort of calibration. This method dynamically calculates the knock threshold to determine the knock event. Theoretically, this method will not only adapt to different fuels but also cope with engine aging and engine-to-engine variation without re-calibration. This method is demonstrated by modeling and evaluation using real-time engine dynamometer test data.
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