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Technical Paper

A Study on RANC Technique for Server-based Control Filter Optimization

2024-06-12
2024-01-2960
Broadband active noise control algorithms require high-performance so multi-channel control to ensure high performance, which results in very high computational power and expensive DSP. When the control filter update part need a huge computational power of the algorithm is separated and calculated by the server, it is possible to reduce cost by using a low-cost DSP in a local vehicle, and a performance improvement algorithm requiring a high computational power can be applied to the server. In order to achieve the above goal, this study analyzed the maximum delay time when communication speed is low and studied response measures to ensure data integrity at the receiving location considering situations where communication speed delay and data errors occur.
Technical Paper

AI-based EV Range Prediction with Personalization in the Vast Vehicle Data

2024-04-09
2024-01-2868
It is an important factor in electric vehicles to show customers how much they can drive with the energy of the remaining battery. If the remaining mileage is not accurate, electric vehicle drivers will have no choice but have to feel anxious about the mileage. Additionally, the potential customers have range anxiety when they consider Electric Vehicles. If the remaining mileage to drive is wrong, drivers may not be able to get to the charging station and may not be able to drive because the battery runs out. It is important to show the remaining available driving range exactly for drivers. The previous study proposed an advanced model by predicting the remaining mileage based on actual driving data and based on reflecting the pattern of customers who drive regularly. The Bayesian linear regression model was right model in previous study.
Technical Paper

A Study on Overcoming Unavailable Backward Driving and a New Fail-Safe Strategy for R-Gearless (P)HEV System

2024-04-09
2024-01-2170
Recently, as part of the effort to enhance fuel efficiency and reduce costs for eco-friendly vehicles, the R-gearless system has been implemented in the TMED (P)HEV system. Due to the removal of the reverse gear, a distinct backward driving method needs to be developed, allowing the Electronic Motor (e-Motor) system to facilitate backward movement in the TMED (P)HEV system. However, the capability of backward driving with the e-Motor is limited because of partial failure in the high-voltage system of an R-gearless system. Thus, we demonstrate that it is possible to improve backward driving problems by applying a new fail-safe strategy. In the event of a high-voltage battery system failure, backward driving can be achieved using the e-Motor with constant voltage control by the Hybrid Starter Generator (HSG), as proposed in this study.
Technical Paper

Maximizing FCEV Stack Cooling Performance: Developing a Performance Prediction Model Based on Machine Learning for Evaporative Cooling Radiator

2024-04-09
2024-01-2586
Recently, regulations on automobile emission have been significantly strengthened to address climate change. The automobile industry is responding to these regulations by developing electric vehicles that use batteries and fuel-cells. Automobile emissions are environmentally harmful, especially in the case of vehicles equipped with high-temperature and high-pressure diesel engines using compression-ignition, the proportion of nitrogen oxides (NOx) emissions reaches as high as 85%. Additionally, air pollution caused by particulate matter (PM) is six to ten times higher compared to gasoline engines. Therefore, the electrification of commercial vehicles using diesel engines could potentially yield even greater environmental benefits. For commercial vehicles battery electric vehicles (BEVs) require a large number of batteries to secure a long driving range, which reduces their maximum payload capacity.
Technical Paper

Thermal Characterization of Lithium-Ion Batteries under Varying Operating Conditions

2024-04-09
2024-01-2667
Despite the widespread adoption of lithium-ion batteries in various applications such as energy storage, concerns related to thermal management have been persisting, primarily due to the heat generated during their operation and the associated adverse effects on its efficiency, safety, and lifetime. Hence, the thermal characterization of lithium-ion batteries is essential for optimizing the layout of the battery cells for a pack design and the corresponding thermal management system. This study focuses on an experimental investigation of heat generation of Li-ion batteries under different operating conditions, including charge-discharge rates, ambient temperatures, states of charge, and compressive pressure. The experiments were conducted using a custom-designed multifunctional calorimeter, enabling precise measurement of the heat generation rate of the battery and the entropy coefficient. The measured results have shown a good match with the calculated heat generation rate.
Technical Paper

Development of Classification of Customer Complaints Using Deep Learning

2024-04-09
2024-01-2789
In recent years, the automotive industry has been making efforts to develop vehicles that satisfy customers’ emotions rather than malfunctions by improving the durability of vehicles. The durability and reliability of vehicles sold in the U.S. can be determined through the VDS (Vehicle Dependability Study) published by JD Power. The VDS is index which is the number of complaints per 100 units released by J.D. POWER in every year. It investigates customers who have used it for 3 years after purchasing a new car and consists of 177 specific problems grouped into 8 categories such as PT, ACEN, FCD, Exterior. The VDS-4 has been strengthened since the introduction of the new evaluation system VDS-5 in 2015. In order to improve the VDS index, it is important to gather various customer complaints such as internet data, warranty data, Enprecis data and clarify the problem and cause. Enprecis data is survey of customer complaints by on-line in terms of VDS.
Technical Paper

Progressive Meta-Model Based Design Optimization for Lithium-ion Battery Pack to Improve Cell Cycle Life

2023-04-11
2023-01-0512
Lithium-ion battery has advantages of high energy density and cost effectiveness than other types of batteries. However due to the low mechanical stability, their performance is strongly influenced by environmental conditions. Especially, external pressure on a cell surface is a crucial factor because an appropriate force can improve battery cycle life, but excessive force may cause structural failure. In addition, battery pack is composed of various components so that uncertainties in dimension and material properties of each component can cause a wide variance in initial pressure. Therefore, it is important to optimize structural design of battery pack to ensure initial pressure in an effective range. In this paper, target stiffness of module structure was determined based on cell level cycle life test, then structural design has been optimized for weight reduction. Cell cycling tests were performed under different stiffness conditions and analyzed with regression model.
Technical Paper

Optimization of Body D-Pillar Ring Structure

2023-04-11
2023-01-0604
The body stiffness plays a key role in vehicle performance, such as noise and vibration, ride and handling, durability and so on. In particular, a body D-pillar ring structure is the most sensitive affecting the body stiffness on vehicle with tail gate. Therefore, since D-pillar body ring structure for high stiffness and lightweight is required, an optimized design methodology that simultaneously satisfies the requirements was studied. It focused on a methodology that body engineering designers can optimize design parameters easily and quickly by themselves in the preceding stages of vehicle’s styling distribution and design conceptual planning. First, it is important to establish the body stiffness design strategy by predicting the body stiffness with the vehicle’s styling at early design stage. The methodology to predict body stiffness with the styling and body dimension specification parameters was introduced.
Technical Paper

Driver Mental Stress in Response to Thermal Stress Change during Highway Driving

2023-04-11
2023-01-0146
Monitoring driver thermal stress is an integral step for developing an automated climate control function. In this experimental study, various physiological measures for driver’s thermal stress were tracked while intentionally by altering thermal conditions of the seat with a seat air conditioning system (ACS) in summer and a seat heating system (HS) in winter. It was aimed to determine reliable physiological measures for identifying the changes in thermal status induced by the two seat climate control systems. In the first experiment, twenty experienced drivers drove a comfortable sedan for 60 minutes on a real highway while varying the intensity of the seat ACS every 10 minutes to incur ‘hot’ – ‘cool’ – ‘hot’ – ‘cool’ thermal stress. In the second experiment, a new group of eighteen drivers drove the same highway for 30 minutes while increasing the intensity of seat HS to incur ‘cold’ to ‘warm’ thermal stress.
Technical Paper

Brake Pad Wear Monitor using MOC (Motor on Caliper) EPB ECU

2022-09-19
2022-01-1167
With the spread of new trends such as autonomous driving and vehicle subscription service, drivers may pay less attention to the maintenance of the vehicle. Brake pads being safety critical components, the wear condition of all service brakes is required by regulation to be indicated by either acoustic of optical devices or a means of visually checking the degree of brake lining wear [1]. Current application of the wear indicator in the market uses either sound generating metal strip or wire harness based pad wear sensor. The former is not effective in generating clear alarm to the driver, and the latter is not cost effective, and there is a need for more effective and low cost solution. In this paper, a pad wear monitoring system using MOC(Motor On Caliper) EPB(Electric Parking Brake) ECU is proposed. An MOC EPB is equipped with a motor, geartrain and an ECU. The motor current when applying the parking brake is influenced by the mechanical load at the brake pad side of the system.
Technical Paper

Lateral Control of a Commercial Vehicle Using Feedback Augmented Disturbance Observer

2022-03-29
2022-01-0093
In the path following problem, a commercial vehicle has a delay of a hydraulic steering actuator and slow steering response accordingly. In addition, there are disturbances due to the harsh driving conditions of commercial vehicles. These disturbances may include uncertainties about actuator dynamic delay, modeling error and steering angle sensor offset. Designing a lateral controller with good performance that can overcome this problem is the key to successfully carrying out autonomous driving of commercial vehicles. Usually, it is difficult to consider disturbances with uncertainties in the geometric based control methods. Therefore, this paper proposed a lateral controller using feedback augmented disturbance observer for the commercial vehicle. First, a dynamics was modeled which can describe delay of the hydraulic actuator of the commercial vehicle. After that, a lateral controller was designed based on this dynamics model.
Technical Paper

Development of a Built-In Type Dashboard Camera with Reliability and Usability

2022-03-29
2022-01-0111
Dashcam, which is considered essential parts of vehicles in Korea, are installed in most vehicles for proofs of accidents or threatened driving of other vehicles, and insurance premiums. Also global market is growing continuously. Aftermarket dashcams have been developed with many improvements such as higher resolution camera and a LCD, however still have technical limitations in usability and durability. The First limitation is that the dashcam which mounted on windshield can be separated and injure at an accident due to a collision impact, and the device obstructs the driver's vision. In addition, the connection of the power supply may cause a vehicle damages such as a fire due to a worker's mistake or a product defect. Secondly, in order to replay the recorded video, it is not easy to remove the SD card and check it on the computer. Moreover, since the LCD is so small, it is difficult to search and replay the wanted video from the list in many files.
Technical Paper

Body Cross-Sectional Stiffness Criteria for the Optimal Development of the BIW Weight and Torsional Stiffness

2021-04-06
2021-01-0797
Body-in-white plays a key role in protecting passengers in the event of collision between vehicles, and also endures external forces during cornering in a vehicle. Stiffness of body-in-white is the basic characteristic of a car body, and it is closely related to the full-vehicle-level performance such as body durability, ride and handling, etc. There have been many attempts to correlate body stiffness to full-vehicle-level performance, and studying the relationship between torsional body stiffness and durability has been the popular topic among others. In general, it is believed to be true that bodies with high torsional stiffness exhibit good durability performance, and in many cases this assumption seems to be verified. However, not all cases are true to this assumption. In this paper, relationship between torsional body stiffness and body durability has been closely studied.
Technical Paper

Robust Control of Commercial Vehicle’s Speed Using Disturbance Observer

2021-04-06
2021-01-0966
This paper proposes a speed controller using a disturbance observer to regulate the speed of a commercial vehicles, and presents vehicle test results to evaluate the performance of the proposed controller. Most ADAS (Advanced Driver Assistance System) and automated driving systems need to reliably regulate the vehicle's speed under any circumstances. A conventional PID controller is commonly used to control the vehicle speed, but performance of it varies depending on changes in external conditions. Commercial vehicles are even more susceptible to these changes than passenger cars and more difficult to obtain an accurate plant model. Considering these features, a speed controller using a disturbance observer is designed for commercial vehicles. The proposed controller treats changes in external conditions as disturbances. The modeling uncertainty is also treated as a disturbance.
Journal Article

Analysis of Formaldehyde Scavenger and Its Reaction Products in POM Using Mass Spectrometry

2021-04-06
2021-01-0360
To meet the indoor air quality guideline of newly manufactured vehicles in Korea, China, and other countries, low formaldehyde grade POM (Polyoxymethylene) is used for interior parts essentially. In this paper, formaldehyde scavengers from of 2 commercial low formaldehyde grade POM pellets were identified by LC-MS (Liquid chromatograph-Mass spectrometer) as sebacic dihydrazide and dodecanedioic dihydrazide respectively. The reaction products between formaldehyde and formaldehyde scavengers were also detected, which were converted from hydrazide to hydrazone. So, this kind of additive would be gradually consumed by repetitive molding process or exposure to heat according to formaldehyde emission increase. We are expecting to apply this analytical method and result for quality control and benchmark of low formaldehyde grade POM.
Technical Paper

Concept Study on Windshield Actuation for Active Control of Wind Noise in a Passenger Car

2020-09-30
2020-01-1535
The windshield is an integral part of almost every modern passenger car. Combined with current developments in the automotive industry such as electrification and the integration of lightweight material systems, the reduction of interior noise caused by stochastic and transient wind excitation is deemed to be an increasing challenge for future NVH measures. Active control systems have proven to be a viable alternative compared to traditional passive NVH measures in different areas. However, for windshield actuation there are neither comparative studies nor actually established actuation concepts available to the automotive industry. This paper illustrates a comparative conceptual study on windshield actuation for the active control of wind noise in a passenger car. Making use of an experimental modal analysis of the windshield installed in a medium-sized vehicle, a reduced order numerical simulation model is derived.
Technical Paper

Development, System Integration and Experimental Investigation of an Active HVAC Noise Control System for a Passenger Car

2020-09-30
2020-01-1538
Current developments in the automotive industry such as electrification and consistent lightweight construction increasingly enable the application of active control systems for the further reduction of noise in vehicles. As different stochastic noise sources such as rolling and wind noise as well as noise radiated by the ventilation system are becoming more noticeable and as passive measures for NVH optimization tend to be heavy and construction-space intensive, current research activities focus on active reduction of noise caused by the latter mentioned sources. This paper illustrates the development, implementation and experimental investigation of an active noise control system integrated into the ventilation duct system of a passenger car.
Technical Paper

Eco-Vehicle Battery System Big-Data Analysis and Fault Mode and Fault Tree Analysis (FTA) Related Robust System Development

2020-04-14
2020-01-0447
High-voltage battery system plays a critical role in eco-friendly vehicles due to its effect on the cost and the electric driving range of eco-friendly vehicles. In order to secure the customer pool and the competitiveness of eco-vehicle technology, vehicle electrification requires lowering the battery cost and satisfying the customer needs when driving the vehicles in the real roads, for example, maximizing powers for fun drive, increasing battery capacities for achieving appropriate trip distances, etc. Because these vehicle specifications have a critical effect on the high-voltage battery specification, the key technology of the vehicle electrification is the appropriate decision on the specification of the high-voltage battery system, such as battery capacity and power. These factors affect the size of battery system and vehicle under floor design and also the profitability of the eco-friendly vehicles.
Technical Paper

Intention Aware Motion Planning with Model Predictive Control in Highway Merge Scenario

2019-03-25
2019-01-1402
Human drivers navigate by continuously predicting the intent of road users and interacting with them. For safe autonomous driving, research about predicting future trajectory of vehicles and motion planning based on these predictions has drawn attention in recent years. Most of these studies, however, did not take into account driver’s intentions or any interdependence with other vehicles. In order to drive safely in real complex driving situations, it is essential to plan a path based on other driver’s intentions and simultaneously to estimate the intentions of other road user with different characteristics as human drivers do. We aim to tackle the above challenges on highway merge scenario where the intention of other road users should be understood. In this study, we propose an intention aware motion planning method using finite state machine and model predictive control without any vehicle-to-vehicle (V2V) or vehicle-to-infrastructure (V2I) communications.
Technical Paper

Development of Mass Producible ANC System for Broad-Band Road Noise

2018-06-13
2018-01-1561
The mass producible broad-band ANC system for road noise is developed with fully digital control system. For this configuration, installation packages are intensively considered by minimizing size of the controller, simplifying wiring system and implementing virtual microphone techniques. Virtual microphone technique enables error microphone to be installed in remote position of driver’s ear, and therefore, increases installation degree of freedom significantly. To enhance noise control performance with the minimum latency, filter design of FxLMS algorithm is optimized while additional audio compensation techniques are applied to maintain audio performance of amplifier. The present ANC system is equipped to HMC (Hyundai Motor Company) new release of hydrogen driven vehicle, which is introduced in the technology promotion event in Pyeongchang Olympic 2018.
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