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Technology is continuously being developed to prevent self-driving vehicles from crashing. That technology could also be considered for other autonomous products. Collision avoidance in automated guided systems using a light detection and ranging (LIDAR) scanner has been studied for application in low-speed autonomous Honda Power Equipment products, such as self-driving lawn mowers. The automotive application of a LIDAR scanner for autonomous driving is used for obstacle detection and offline local area. Such delineations do not exist in areas where power equipment is used, such as grass fields; therefore, identifying object height and distance is a relatively new area. For this study, a small LIDAR scanner with a resolution of 0.01 m and a measurement range of 0.05 to 40.00 m was used on a Honda self-driving lawn mower. The measurement distance data was directly processed in the scanner, enabling the drive unit to obtain distance information during actual operation.

As a result of the increasing usage of high strength steels in automotive body structures, a number of formability issues, particularly bend and edge stretch failures, have come to the forefront of attention of both automotive OEMs and steel makers. This investigation reviews these stamping problems and attempts to identify how certain material properties and microstructural features relate to forming behavior. Various types of dual phase steels were evaluated in terms of tensile, bending, hole expansion, limiting dome height, and impact properties. In addition, the key microstructural differences of each grade were characterized. In order to understand the material behavior under practical conditions, stamping trials were conducted using actual part shapes. It was concluded that material properties can be optimized to maximize local formability in stamping applications. The results also emphasize that the dual phase classification can encompass a broad range of property variations.

A resin fuel lid capable of being electrostatically painted on-line with the vehicle body-in-white was developed to achieve a light weight fuel adapter assembly with improved color match to surrounding body panels when compared with outsourced painting. The fuel lid was molded out of a conductive, high heat capable PA/PPO resin, and painted with automotive body paint systems. Key development items for this part included validation of part conductivity, on-line capability of the resin material, development of an attachment scheme to achieve proper grounding of the part, determination of paint jig location for proper paint coverage and color match to the body, and evaluation of the final fit & finish. These studies were conducted in combination of both lab and on-line trials. Additionally, the final painted part assembly was extensively tested to achieve the appropriate quality of the surface treatment and strength and durability of the design construction.

As we continue to create ever-lighter road vehicles, the challenge of balancing weight reduction and structural performance also continues. One of the key parts this occurs on is the hood, where lighter materials (e.g. aluminum) have been used. However, the aerodynamic loads, such as hood lift, are essentially unchanged and are driven by the front fascia and front grille size and styling shape. This paper outlines a combination CFD/FEA prediction method for hood deflection performance at high speeds, by using the surface pressures as boundary conditions for a FEA linear static deflection analysis. Additionally, custom post-processing methods were developed to enhance flow analysis and understanding. This enabled the modification of existing test methods to further improve accuracy to real world conditions. The application of these analytical methods and their correlation with experimental results are discussed in this paper.

Power relays for mounting on printed circuit boards with just half of the case volume compared to low-profile ISO microrelays were tested in repetitious switching load operations. Operation voltage was 14 V and relay temperature was 120 °C. The tests for normally open type relays used lamps (11A) and horns (8A), and those for transfer (changeover) type relays used wiper motors (8.5A, intermittent operation). First failure cycles in each of the 10 relay tests were found to be of sufficiently high value, 2.2 million for lamps, 3.3 million for horns, and 2.4 million for wiper motors. Cycles at cumulative failure rates determined that the durability margins of the relays were acceptable for use.

Pediatric pedestrians are frequently involved in Pedestrian versus Motor Vehicle Collisions (PMVCs). While in recent years, the automotive industry has worked towards making cars less aggressive to pedestrians, the efforts have mainly focused on adult pedestrian safety. When they have included considerations for children, only head injuries have been evaluated. The development of automotive counter-measures that provide protection for both adult and pediatric pedestrians requires access to injury criteria for the entire body that specifically account for both the age-dependent tissue properties and the pedestrian's size. The objective of the present study is to derive lateral injury criteria for the head, neck, thorax, abdomen and pelvis that can be used in finite element and multi-body simulations of PMVCs involving the 6-year-old pedestrian (corresponding injury criteria for the upper and lower extremities are derived in part II of this study).

This research investigates the variation of pedestrian stance in pedestrian-automobile impact using a validated multi-body vehicle and human model. Detailed vehicle models of a small family car and a sport utility vehicle (SUV) are developed and validated for impact with a 50th percentile human male anthropometric ellipsoid model, and different pedestrian stances (struck limb forward, feet together, and struck limb backward) are investigated. The models calculate the physical trajectory of the multi-body models including head and torso accelerations, as well as pelvic force loads. This study shows that lower limb orientation during a pedestrian-automobile impact plays a dominant role in upper body kinematics of the pedestrian. Specifically, stance has a substantial effect on the subsequent impacts of the head and thorax with the vehicle. The variation in stance can change the severity of an injury incurred during an impact by changing the impact region.

Pediatric pedestrians are frequently involved in Pedestrian versus Motor Vehicle Collisions (PMVCs). While in recent years, the automotive industry has worked towards making cars less aggressive to pedestrians, the efforts have mainly focused on adult pedestrian safety. When they have included considerations for children, only head injuries have been evaluated. The development of automotive countermeasures that provide protection for both adult and pediatric pedestrians requires access to injury criteria for the entire body that specifically account for both the age-dependent tissue properties and the pedestrian's size. The objective of the present study is to derive lateral injury criteria for the upper and lower extremities that can be used in finite element and multi-body simulations of PMVCs involving the 6-year-old pedestrian (corresponding injury criteria for the head, neck, thorax, abdomen and pelvis are derived in part I of this study).

The 7003-T4 alloy has been developed for production of motorcycle frame bodies. The developed material has been applied to the 2001 Goldwing motorcycle recently introduced to the world market. During the material development, a designed experiment was planned by which nine 7003 alloy variants were cast and homogenized. The cast billets were extruded into hollow frame tubes on a production extrusion line and the natural aging response of the material was evaluated. The tendency for recrystallized grains at the surface of the extruded tubes was measured and confirmed to be at an acceptable level for painting. The reversion and recovery of mechanical properties during paint curing was evaluated and curing limits were established for mass production. From the results, parametric equations were derived to describe the relationships between mechanical properties, composition and natural aging time to insure design compliance.

The Thor-Lx leg and foot complex is being developed by the National Highway Traffic Safety Administration (NHTSA), the Applied Safety Technologies Corporation, and GESAC, Inc., as a new research and development (R&D) tool which will be more biofidelic than the current Hybrid-III lower extremity. This paper reviews the results from a matrix of tests performed to evaluate the response of the Thor-Lx in comparison to the Hybrid-III lower extremity in high-speed frontal crashes. The testing included three 64 km/h frontal offset deformable barrier tests and two 56 km/h flat rigid barrier tests. Testing was done using the following Anthropomorphic Test Device (ATD) combinations: Hybrid-III with the Hybrid-III Enhanced Instrumented Tibia, Hybrid-III with the Thor-Lx, and Thor with the Thor-Lx. The response of the lower extremity was found to vary with each leg and torso combination.

A series of eight sled tests was conducted using Hybrid III dummies and cadavers in order to examine the influence of foot placement on the brake pedal in frontal collisions. The brake pedal in the sled runs was fixed in a fully depressed position and the occupants' muscles were not tensed. The cadaver limbs and the Hybrid III lower extremities with 45° ankle and soft joint-stop were extensively instrumented to determine response during the crash event. Brake pedal reaction forces were measured using a six-axis load cell and high speed film was used for kinematic analysis of the crashes. Four right foot positions were identified from previous simulation studies as those orientations most likely to induce injury. In each test, the left foot was positioned on a simulated footrest, acting as a control variable that produced repeatable results in all dummy tests. Each of the different right foot orientations resulted in different loads and motions of the right leg and foot.

An Articulated Total Body frontal crash simulation was created with the dummy's right foot placed on the brake pedal. This study examined how interaction of the driver's foot with the brake pedal influenced the behavior of the lower extremities in frontal collisions. Braking parameters considered in the study included foot position on the pedal, whether or not the occupant's muscles were tensed and if the brake pedal was rigid or was allowed to depress. Two basic foot positions were identified as most likely to induce injury of the lower limb. One represented a foot that was pivoted about the heel from the gas pedal to the brake pedal. The other position replicated a foot that was lifted from the gas pedal to the brake pedal, resulting in an initial gap between the heel and floor. Both positions resulted in different loads and behavior of the foot, indicating that driver pre-impact position is a contributing factor to one's injury risk.