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Technical Paper

Development of Intake Sound Control Technique for Sports-Type Motorcycles

2013-10-15
2013-32-9164
Engine sound is one of the most important factors when selecting a motorcycle from various models. Therefore, it is necessary to create an appealing sound in the rider's ears in addition to complying with noise regulations. In this paper, how we control intake sound is described through the study of a sports-type motorcycle with an inline 4 cylinder engine. To control intake sound, both intake pressure pulsations generated by the engine and acoustic transfer characteristics of the intake system are important. It is shown by unsteady-state one-dimensional computational fluid dynamics analysis that specifications of the exhaust system affect intake pressure pulsations across the valve overlap period. Therefore, to emphasize high order components of the engine revolutions in the intake sound, for example, modifying the layout of the exhaust muffler is effective.
Technical Paper

Stability Control of Motorcycle

2011-11-08
2011-32-0558
We developed active control more suitable for sports riding than the previous electronic stability control system for enjoying sports riding by many users. One of them, the traction control system S-KTRC (Sports Kawasaki TRaction Control) uses the sensor output like not only the slippage calculated from the front and rear wheel speed but also engine speed, throttle position, and gear position etc. As the result, conditions of the motorcycle and rider's intention are calculated by ‘Motorcycle model’ in the ECU continuously. By this ‘Motorcycle model’, S-KTRC confirms the real time conditions and predicts the succeeded condition, every 5milliseconds to decide to govern torque. The ABS system KIBS (Kawasaki Intelligent anti-lock Brake System), it is possible to control the rear wheel's lift by using the pressure data of the front brake at the sudden braking operation.
Technical Paper

Application of Air Fuel Ratio Control to a Motorcycle with Dual Oxygen Sensor

2011-11-08
2011-32-0629
At the upstream part of the Three-Way Catalyst (TWC) an O₂ sensor (UpO₂S) is used for O₂ Feedback Control (O₂F/B) that controls the air-fuel ratio (A/F) close to the stoichiometric level. O₂ sensor has a bit of individual characteristic difference as for the switching the excess air ratios of output (λ shift). This phenomenon becomes remarkable according to the effects of unburnt elements in exhaust gas. Despite the O₂F/B implementation, A/F isn't controlled to the stoichiometric level and the conversion efficiency of the TWC could be lower. Maintaining a higher level of TWC conversion efficiency requires more accurate A/F control and corrections of the UpO₂S λ shift issue. Therefore, using an O₂ sensor at the downstream part of the TWC (DownO₂S)~where the effects of unburnt elements in exhaust gas are smaller~can be an effective way to restore these challenges.
Technical Paper

Development of Fail-safe Method for Motorcycle's Electronic Throttle Control System

2009-11-03
2009-32-0124
In recent years, even motorcycles impose demands for engine power controls that are more flexible and precise. The Electronic Throttle Control (ETC) system is one of the methods that addresses this need. However, the most important issue facing the installation of the ETC system on the motorcycle is handling failures. To avoid this problem, we developed an ETC system for motorcycles that can properly effect engine power control in case of a failure. This ETC system contains in duplicate the major components to detect failures and switch to a failure mode properly. To effect control that is optimally suited to the type of failure, this system switches between three types of failure modes. These failure modes are designed to minimize risks in case of a failure and maximize the operational capability while the rider is on the way to have the motorcycle repaired.
Technical Paper

Advanced Environmental Control System (The 2nd Part)

2007-09-17
2007-01-3923
The Advanced ECS is under development for the purpose of saving fuel, improving safety, and cabin comfort. In FY2006 study, basic components (i.e. MDC, OBNOGS, desiccant units, and CO2 removers) have been improved and their performances evaluated including resistance to environmental condition (i.e. vibration). In addition, the suitable system configuration for a 90-seats aircraft has been considered to evaluate the feasibility of the system. In this paper, we show the results of the evaluated performances based on prototype components, and the analytical study of a revised system configuration.
Technical Paper

Development of a Magnesium Swing Arm for Motorcycles

2004-09-27
2004-32-0048
In order to improve the fuel efficiency and the operating performance of motorcycles, there is a need to reduce their weight. Magnesium, which is the lightest of the various metals currently being used and has a high specific strength, has the potential to satisfy that need. We conducted a study to clarify the weldability and strength characteristics of, and the most suitable surface treatment for, extruded magnesium alloys and rolled magnesium alloys. Based on the stress analysis by the finite element method, we designed a magnesium swing arm and produced the prototype swing arm by pressing hot rolled AZ31 magnesium alloy plates and welding them. The prototype is about 10% lighter and has higher torsional rigidity than a conventional aluminum swing arm.
Technical Paper

Analysis of Disk Brake Squeal Using Substructure Synthesis Method

2003-09-15
2003-32-0042
This paper describes a numerical analysis method for predicting the brake squeal using the Substructure Synthesis Method. This method is more accurate than the classical method based on the mass-spring system, and simpler than the analysis of all the brake system by FEM. The squeal studied here is focused the one occurring in the low frequency range and its mechanism is due the structural instability of the brake assembly. First, some experiments were carried out in order to grasp the brake squeal phenomenon. These experiments made clear the following items. (1) The low frequency brake squeal occurred at 850Hz. (2) The vibration mode shape had 5 nodes fixed in a space. (3) The brake squeal became maximum at 0.3 - 0.5 (MPa) liquid pressure under the constant temperature condition. (4) The higher the temperature of the pad was, the stronger the brake squeal was under the constant liquid pressure condition.
Technical Paper

STUDY ON THE VIBRATION OF MOTORCYCLE MUFFLER SYSTEM

2001-12-01
2001-01-1868
Motorcycle engines are operated at an extremely broad range of revolutions, from 1000 min-1 to 10000 min-1 or more. Ideally, the natural frequency of each part should never match the engine excitation frequency at any point over that entire range of revolution speeds, but practically, there are times when resonance cannot be avoided because the range is so broad, and therefore the vibration amplitude at resonance must be kept low. For this reason, it is important to grasp not only the resonance frequency but also the vibration amplitude at that point. This may be achieved by two methods, measurement and analysis. The direct measurement of vibration is generally difficult because the motorcycle muffler system has a complex shape and in addition it gets very high temperature when the engine is operating. For this reason, with the aim of being able to predict muffler vibration at the design stage, we carried out a vibration test and FEM (finite element method) analysis.
Technical Paper

Prediction of Transmission Loss for Motorcycle Muffler

1999-09-28
1999-01-3256
This paper describes the predicted results of acoustic transmission loss (T.L.) for a motorcycle muffler. First, the T.L. of a prototype muffler with one expansion chamber was obtained by measuring sound levels at the inlet and outlet ports of the muffler by speaker test. T.L. was then calculated by using a three-dimensional Finite-Element Method (FEM) for acoustic fields in the muffler. There was good coincidence between the calculated T.L. and experimentally observed data. Second, T.L. of the prototype muffler while attached to a motorcycle engine was measured. On this step, however, a similarly calculated T.L. using FEM to consider the effect of exhaust gas temperature in the muffler showed differences from the measured one. It was estimated that muffler body vibration sounds may affect the result. A dynamic analysis of the structure was carried out using FEM to obtain the eigen modes of the muffler body.
Technical Paper

System Studies of Advanced Single-Phase Fluid Loop with Honeycomb-Cored Cold Plate

1999-07-12
1999-01-2091
The feasibility study of the thermal control system for medium size or large size satellites was conducted to investigate the capabilities and specifications of devices such as cold plates, a radiator, a mechanical pump, and so on. In the first step of the system development demonstration, the cold plate was selected to investigate the performance among these devices. In this paper, the system concept of the advanced single-phase fluid loop and the evaluation by numerical analysis and experiments are described.
Technical Paper

Evaluation Method of Exhaust Sound Quality of Motorcycle

1997-10-27
978459
The quality of exhaust sound has become one of the important factors in the motorcycle market. Therefore both an efficient sound quality evaluation method and technology to achieve ideal sound quality have become necessary. Sound qualify evaluation has generally been performed by trial and error through repeated modification of exhaust silencer construction until desired quality was obtained. But it usually took painstaking work and long hours. In order to solve such problems, we established an objective auditory evaluation method. We also applied Principal component analysis to analize the result of the “Semantic Differential Method (SD method)” so as to determine the affecting elements. Through this analysis system, “powerful sound” caused by relatively higher content of the low frequency range and “crispy sound” caused by a cyclic sound pattern were determined to be desirable sounds for “American type” motorcycles.
Technical Paper

Temperature and Humidity Control System of JEM

1996-07-01
961368
A Temperature and Humidity Control (THC) assembly an essential system in order to provide comfortable environment for crew members in Japanese Experiment Module (JEM). Development of an engineering model (EM) and a proto model (PM) of JEM THC assembly started from March 1991 and completed on March 1995 successfully. In this development phase, it is called JEM EM phase, qualification test of THC was conducted to verify the THC design. This paper presents JEM THC design and an outline of the assembly model development.
Technical Paper

TRACE CONTAMINANTS CONTROL ASSEMBLY DEVELOPMENT FOR THE JAPANESE CLOSED ECOLOGY EXPERIMENT FACILITIES

1994-06-01
941446
In the closed environments such as manned space station, it is necessary to remove contaminant gas to keep a suitable environment. Removal of gaseous contaminants generated from crew, animals, and plants is important function to keep the environment below the allowable level in the Closed Ecology Experiment Facilities (abbreviated as CEEF). CEEF consist of three modules for habitat, animal and plant, the supporting facilities for each module and a plant cultivation facility. CEEF are scheduled to be constructed from 1994 in Aomori Prefecture, northern part of Japan. For designing Trace Contaminant Control Assembly (TCCA) for CEEF, the following six (6) trace contaminants have been selected as major contaminant gas in CEEF; Ammonia (NH3) Methane (CH4) Ethylene (C2H4) Carbon Monoxide (CO) Nitrogen Dioxide (NO2) Sulfur Dioxide (SO2) Ethylene is well-known as an aggressive contaminant to plant growth and maturity.
Technical Paper

Experiment of Two-Phase Flow Loop Thermal Control System Using Test Rocket

1994-06-01
941405
This paper describes results of the thermal-hydraulic performance experiment system (THYPES) of the two-phase flow loop thermal control system using the test rocket which can maintain a gravity level of 10-4G for about six minutes. Feasibility study of this system had been conducted for loading into a experiment module of test rocket TR-IA No. 3. In 1991, engineering model of the experiment system was designed and manufactured in order to investigate its function, performance, and endurance against launching conditions. In 1992, flight model of the experiment system was designed and manufactured. The following tests were conducted so as to ensure the capability and compatibility of THYPES; functional test, performance test, environmental test, and interface tests between the experiment system and rocket avionics section. The experiment was performed on September 17, 1993 and the results are evolved.
Technical Paper

Development of Oxygen Generation System for Spacecraft

1993-07-01
932270
Regenerative processes for the air revitalization system of spacecraft atmosphere are essential for realization of long-term manned space missions. These processes include Oxygen (O2) Generation System (OGS) through water electrolysis. The authors have been studying O2 generation system of a new Solid Polymer Water Electrolyte (SPWE) with simplified cell structure since 1985. The initial study results until 1991 were presented in the 21st and the former International Conference on Environmental Systems shown in REFERENCE. This paper describes a follow-on study activity to OGS which focuses on the improvement of cell endurance performance and resource.
Technical Paper

Limit Cycle in the Longitudinal Motion of the USB STOL ASKA - Control System Functional Mockup and Actual Aircraft

1992-04-01
921040
The Japanese Quiet Short Take Off and Landing experimental aircraft named ASKA was developed and flight tested during 1977 till 1989. The control system hard and software were examined by the functional mock-up with using the actual hardware. The small longitudinal limit cycle was observed in the closed loop test when the Pitch Control Wheel Steering software was on in the mock-up testing. In this paper, first, the method to analyze and to expect the limit cycle based on the describing function was shown. The limit cycle was induced due to the nonlinearities in the automatic control mechanism. The nonlinearities in the hardware were examined to make the model to simulate the system on the computer. The method was shown effective to predict the limit cycle in the mock-up. Second, with using the flight measured dynamics, the limit cycle was concluded as on border line between existing and not, which coincides with the actual flight result.
Technical Paper

Aerodynamic Development of Boundary Layer Control System for NAL QSTOL Research Aircraft ‘ASKA’

1991-09-01
912010
“ASKA” developed by National Aerospace Laboratory (NAL) is a quiet, short take-off and landing (QSTOL) research aircraft adopting upper surface blowing (USB) concept as a powered high lift system. To achieving sufficient STOL performance by augmenting stall angle of attack and roll control power, blowing BLC technique was applied to the outboard leading edges and ailerons.Supplied high pressure air to save the BLC piping space,the BLC system which was fit for use of high pressure air was developed. The BLC system, in which BLC air is discharged by a series of discrete jets from small drilled holes (0.8 ∼ 3.0 mm in diameter) arranged in a raw, is one of the unique features of the aircraft. In this paper, the summaries of aerodynamic development of the BLC system are described except for the air piping system.
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