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Technical Paper

Objective and Perceptual Sound Quality Analysis of Internal Combustion Engine and Electric Vehicles

2024-04-09
2024-01-2716
The sound quality of automotive interiors is one of the critical factors regarding customer satisfaction. As electric vehicles (EVs) rapidly rise in popularity, the known literature on sound qualities of internal combustion engine (ICE) automotive interiors has become less relevant. Because of this, comparing and contrasting 'the sound qualities of EV and ICE vehicles is essential to have the proper foundation for studying automotive noise quality in the future. In this paper, we aim to benchmark the major differences between an EV and an ICE automobile regarding interior sound quality. This study seeks to understand basic sound engineering characteristics and how they differ between the two types of vehicles. We also analyzed the public's preferences when it comes to the two types of cars.
Technical Paper

Cradle to Grave Comparison on Emission Produced by EV and ICE Powertrains

2024-04-09
2024-01-2402
Since the popularization of the Electric Vehicle (EV) there has been a large movement of consumers, governments, and the automotive industry due to its environmentally friendly characteristics. Unlike an IC engine, the batteries use multitudes of rare earth minerals and complex manufacturing processes which in some cases have been shown to produce as many emissions as an ICE vehicle over its entire lifespan. Another unnoticed important environmental concern has been the final recycling and disposal of the power train after its use. Unlike an ICE engine, which can be melted down or re-used, recycling batteries are much more difficult. In most cases the recycling process and the byproducts produced can be very harmful to the environment. This paper aims to be a complete cradle-to-grave analysis of all emissions produced in the life of an EV battery.
Technical Paper

Data-Driven Modeling of Linear and Nonlinear Dynamic Systems for Noise and Vibration Applications

2023-05-08
2023-01-1078
Data-driven modeling can help improve understanding of the governing equations for systems that are challenging to model. In the current work, the Sparse Identification of Nonlinear Dynamical systems (SINDy) is used to predict the dynamic behavior of dynamic problems for NVH applications. To show the merit of the approach, the paper demonstrates how the equations of motions for linear and nonlinear multi-degree of freedom systems can be obtained. First, the SINDy method is utilized to capture the dynamic behavior of linear systems. Second, the accuracy of the SINDy algorithm is investigated with nonlinear dynamic systems. SINDy can output differential equations that correspond to the data. This method can be used to find equations for dynamical systems that have not yet been discovered or to study current systems to compare with our current understanding of the dynamical system.
Technical Paper

Development of a Multiple Injection Strategy for Heated Gasoline Compression Ignition (HGCI)

2023-04-11
2023-01-0277
A multiple-injection combustion strategy has been developed for heated gasoline direct injection compression ignition (HGCI). Gasoline was injected into a 0.4L single cylinder engine at a fuel pressure of 300bar. Fuel temperature was increased from 25degC to a temperature of 280degC by means of electric injector heater. This approach has the potential of improving fuel efficiency, reducing harmful CO and UHC as well as particulate emissions, and reducing pressure rise rates. Moreover, the approach has the potential of reducing fuel system cost compared to high pressure (>500bar) gasoline direct injection fuel systems available in the market for GDI SI engines that are used to reduce particulate matter. In this study, a multiple injection strategy was developed using electric heating of the fuel prior to direct fuel injection at engine speed of 1500rpm and load of 12.3bar IMEP.
Technical Paper

Simulation Study of Vehicle Handling Characteristics on Snowy and Icy Terrain

2023-04-11
2023-01-0902
Safety is considered one of the most important parameters when designing a ground vehicle. The adverse effect of weather on a vehicle can lead to a surge in safety issues and accidents. Several safety assistance systems are available in modern vehicles, which are designed to lessen the negative effects of weather hazards. Although these safety systems can intervene during crucial conditions to avoid accidents, driving a vehicle on snowy or icy terrain can still be a challenging task. Road conditions with the least tire-road friction often results in poor vehicle handling, and without any kind of safety system it can lead to mishaps. With the use of Adams Car software and vehicle dynamics modeling, a realistic relationship between the vehicle and road surface may be established. The simulation can be used to have a better understanding of vehicle handling in snowy and icy conditions, tire-ice interaction, and tire modeling.
Technical Paper

Potential of a Hydrogen Fueled Opposed-Piston Four Stroke (OP4S) Engine

2023-04-11
2023-01-0408
The aim of this study is to develop a pathway towards Hydrogen combustoin on an opposed-piston four stroke engine (OP4S) by using 1D simulation code from Gamma Technologies. By its configuration, the OP4S engine has significant thermal efficiency benefits versus conventional ICE. The benefit of the OP4S is reduced heat losses due to elimination of the cylinder head, which increase the brake thermal efficiency. A hydrogen-fueled (H2) opposed-piston four stroke (OP4S) engine was modeled using GTPower to determine the potential on performance, thermal efficiency and emissions targets. The 1D model was first validated on E10 gasoline using experimental data and was used to explore changes to fuel type in NG and H2, fueling location (TPI and DI), fuel mixture strength (stoichiometric and lean), for an optimized plenum volume and turbocharger selection.
Technical Paper

Effect of High-Blend Ethanol Fuel on the Performance and Emissions of a Small Off-Road Engine with Minimal Modifications

2022-08-30
2022-01-1031
Much development in the automotive industry relates to the use of high-content ethanol blended fuels to reduce the emissions produced by on-road engines/vehicles. However, less research has been done on the effect of operating small off-road engines (SORE) on high-blend ethanol fuels without substantial modifications. Most manufacturers of such engines only certify proper operation on low content ethanol blends such as E10 (10% ethanol, 90% gasoline by volume). This paper focuses on the use of E77 fuel in a small off-road engine which is speed-governed. Such engines are commonly used in lawn mowers, small recreational vehicles, or other equipment. The exhaust emissions and performance of the engine were evaluated using the EPA 6-mode duty cycle for small recreational engines where testing and analysis followed the recommendations of SAE J1088. This test cycle consisted of operating the engine at steady state load points using a fixed engine speed.
Technical Paper

Development of Multiple Injection Strategy for Gasoline Compression Ignition High Performance and Low Emissions in a Light Duty Engine

2022-03-29
2022-01-0457
The increase in regulatory demand to reduce CO2 emissions resulted in a focus on the development of novel combustion modes such as gasoline compression ignition (GCI). It has been shown by others that GCI can improve the overall engine efficiency while achieving soot and NOx emissions targets. In comparison with diesel fuel, gasoline has a higher volatility and has more resistance to autoignition, therefore, it has a longer ignition delay time which facilitates better mixing of the air-fuel charge before ignition. In this study, a GCI combustion system has been tested using a 2.2L compression ignition engine as part of a US Department of Energy funded project. For this purpose, a multiple injection strategy was developed to improve the pressure rise rates and soot emission levels for the same engine out NOx emissions.
Technical Paper

Intelligent Auxiliary Battery Control - A Connected Approach

2021-09-21
2021-01-1248
As vehicles are getting electrified and more intelligent, the energy consumption of the auxiliary system increases rapidly. The auxiliary battery acts as the backbone of the system to support the proper operation of the vehicle. It is important to ensure the auxiliary battery has enough energy to meet the basic loads regardless the vehicle is in park or running. However, the existing methods only focus on auxiliary energy management when the vehicle is in a dynamic event. To fulfill the gap, we propose an intelligent strategy that detects the low state of charge (SOC) condition, temporarily turns down the auxiliary loads based on their priorities and charges the auxiliary battery at the maximum efficiency of the auxiliary power unit. In addition, the proposed strategy allows the vehicle to get the park duration update and make intelligent decisions on charging the auxiliary battery.
Technical Paper

Identification of Low-Frequency/Low SNR Automobile Noise Sources

2021-08-31
2021-01-1062
This paper presents experimental investigations of determining and analyzing low-frequency, low-SNR (Signal to Noise Ratio) noise sources of an automobile by using a new technology known as Sound Viewer. Such a task is typically very difficult to do especially at low or even negative SNR. The underlying principles behind the Sound Viewer technology consists of a passive SODAR (Sonic Detection And Ranging) and HELS (Helmholtz Equation Least Squares) method. The former enables one to determine the precise locations of multiple sound sources in 3D space simultaneously over the entire frequency range consistent with a measurement microphone in non-ideal environment, where there are random background noise and unknown interfering signals. The latter enables one to reconstruct all acoustic quantities such as the acoustic pressure, acoustic intensity, time-averaged acoustic power, radiation patterns, etc.
Technical Paper

Analyses of Low-Frequency Motorcycle Noise Under Both Steady-State and Transient Operating Conditions

2021-08-31
2021-01-1108
This paper presents experimental investigations of diagnosing and analyzing the low-frequency, low- SNR (Signal to Noise Ratio) noise sources of three motorcycles using a hybrid technology that consists of a passive SODAR (Sonic Detection And Ranging) and modified HELS (Helmholtz Equation Least Squares) methods. The former enables one to determine the precise locations of multiple sound sources in 3D space simultaneously over the entire frequency range that is consistent with a measurement microphone in non-ideal environment, where there are random background noise and unknown interfering signals. The latter enables one to reconstruct all acoustic quantities such as the acoustic pressure, acoustic intensity, time-averaged acoustic power, radiation patterns, and sound transmission paths through arbitrarily shaped vibrating structures.
Technical Paper

An Experimental Investigation on Aldehyde and Methane Emissions from Hydrous Ethanol and Gasoline Fueled SI Engine

2020-09-15
2020-01-2047
Use of ethanol as gasoline replacement can contribute to the reduction of nitrogen oxide (NOx) and carbon oxide (CO) emissions. Depending on ethanol production, significant reduction of greenhouse-gas emissions is possible. Concentration of certain species, such as unburned ethanol and acetaldehyde in the engine-out emissions are known to rise when ratio of ethanol to gasoline increases in the fuel. This research explores on hydrous ethanol fueled port-fuel injection (PFI) spark ignition (SI) engine emissions that contribute to photochemical formation of ozone, or so-called ozone precursors and the precursor of peroxyacetyl nitrates (PANs). The results are compared to engine operation on gasoline. Concentration obtained by FTIR gas analyzer, and mass-specific emissions of formaldehyde (HCHO), acetaldehyde (MeCHO) and methane (CH4) under two engine speed, four load and two spark advance settings are analyzed and presented.
Technical Paper

Step by Step Conversion of ICE Motorcycle to a BEV Configuration

2020-04-14
2020-01-1436
With the mass movement toward electrification and renewable technologies, the scope of innovation of electrification has gone beyond the automotive industry into areas such as electric motorcycle applications. This paper provides a discussion of the methodology and complexities of converting an internal combustion motorcycle to an electric motorcycle. In developing this methodology, performance goals including, speed limits, range, weight, charge times, as well as riding styles will be examined and discussed. Based on the goals of this paper, parts capable of reaching the performance targets are selected accordingly. Documentation of the build process will be presented along with the constraints, pitfalls, and difficulties associated with the process of the project. The step-by-step process that is developed can be used as a guideline for future build and should be used as necessary.
Technical Paper

Smart Spark Plug for Proper Combustion Timing in Gasoline Engines and Detection of Misfire and Knock

2020-04-14
2020-01-0790
Internal combustion engines are required to achieve production goals of better fuel economy, improved fuel economy and reduced emissions in order to meet the current and future stringent standards. To achieve these goals, it is essential to control the combustion process using an in-cylinder combustion sensor and a system that produces a feedback signal to the ECU. This paper presents a system based on combustion ionization that includes a newly developed smart spark plug capable of sensing the whole combustion process. A unique feature of the smart spark plug system is its ability to sense the early stages of combustion and produce a complete ion current signal that accurately identifies and can be used for the control of the start of combustion.
Technical Paper

Strategies to Gain the Loss in Power in a Military Diesel Engine Using JP-8 Instead of ULSD

2020-04-14
2020-01-0804
The Department of Defense (DOD) has adopted the use of JP-8 under the “single battlefield fuel” policy. Fuel properties of JP-8 which are different from ULSD include cetane number, density, heating value and compressibility (Bulk modulus). While JP8 has advantages compared to ULSD, related to storage, combustion and lower soot emissions, its use cause a drop in the peak power in some military diesel engines. The engines that has loss in power use the Hydraulically actuated Electronic Unit Injection (HEUI) fuel system. The paper explains in details the operation of HEUI including fuel delivery into the injector and its compression to the high injection pressure before its delivery in the combustion chamber. The effect of fuel compressibility on the volume of the fuel that is injected into the combustion chamber is explained in details.
Technical Paper

Source Noise Isolation during Electric Vehicle Pass-By Noise Testing Using Multiple Coherence

2020-04-14
2020-01-1268
Due to the nearly silent operation of an electric motor, it is difficult for pedestrians to detect an approaching electric vehicle. To address this safety concern, the National Highway Traffic Safety Administration issued the Federal Motor Vehicle Safety Standard (FMVSS) No. 141, “Minimum Sound Requirements for Hybrid and Electric Vehicles”. This FMVSS 141 standard requires the measurement of electric vehicle noise according to certain test protocols; however, performing these tests can be difficult since inconsistent results can occur in the presence of transient background noise. Methods to isolate background noise during static sound measurements have already been established, though these methods are not directly applicable to a pass-by noise test where neither the background noise nor the vehicle itself as it travels past the microphone produce stationary sound signals.
Technical Paper

Structural Vibration and Acoustic Analysis of a 3-Phase AC Induction Motor

2019-06-05
2019-01-1458
This paper aims to study the NVH and acoustic performance of a 3-phase AC induction motor in order to develop an approach to reduce the magnetic component of noise from an electric motor in an electric vehicle (EV). The final goal of this project is to reduce the magnetic component of sound from the motor by making modifications to the end bracket of the motor housing. EVs are being considered the future of mobility mainly due to the fact that they are environment-friendly. As many companies are already investing in this technology, electric drives are set to become extremely popular in the years to come. The heart of an EV is its motor. Modern electric vehicles are quiet, furthermore with the lack of an IC engine to mask most sounds from other components, the sound from the electric motor and other auxiliary parts become more prominent.
Technical Paper

Determining Vibro-Acoustic Characteristics and Structural Damping of an Elastic Monolithic Panel

2019-06-05
2019-01-1538
Evaluations of the dynamic and acoustic responses of panels, partitions, and walls are of concern across many industries, from building home appliances, planning meeting rooms, to designing airplanes and passenger cars. Over the past few decades, search efforts for developing new methodologies and technologies to enable NVH engineers to acquire and correlate dynamically the relationship between input excitations and vibro-acoustic responses of arbitrary-shaped panels has grown exponentially. The application of a particular methodology or technology to the evaluation of a specific structure depends intimately on the goals and objectives of the NVH engineers and industries.
Technical Paper

Investigating Collaborative Robot Gripper Configurations for Simple Fabric Pick and Place Tasks

2019-04-02
2019-01-0699
Fiber composite materials are widely used in many industrial applications - specially in automotive, aviation and consumer goods. Introducing light-weighting material solutions to reduce vehicle mass is driving innovative materials research activities as polymer composites offer high specific stiffness and strength compared to contemporary engineering materials. However, there are issues related to high production volume, automation strategies and handling methods. The state of the art for the production of these light-weight flexible textile or composite fiber products is setting up multi-stage manual operations for hand layups. Material handling of flexible textile/fiber components is a process bottleneck. Consequently, the long term research goal is to develop semi-automated pick and place processes for flexible materials utilizing collaborative robots within the process. Collaborative robots allow for interactive human-machine tasks to be conducted.
Technical Paper

Investigation of Fuel Condensation Processes under Non-reacting Conditions in an Optically-Accessible Engine

2019-04-02
2019-01-0197
Engine experiments have revealed the importance of fuel condensation on the emission characteristics of low temperature combustion. However, direct in-cylinder experimental evidence has not been reported in the literature. In this paper, the in-cylinder condensation processes observed in optically accessible engine experiments are first illustrated. The observed condensation processes are then simulated using state-of-the-art multidimensional engine CFD simulations with a phase transition model that incorporates a well-validated phase equilibrium numerical solver, in which a thermodynamically consistent phase equilibrium analysis is applied to determine when mixtures become unstable and a new phase is formed. The model utilizes fundamental thermodynamics principles to judge the occurrence of phase separation or combination by minimizing the system Gibbs free energy.
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