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Research Report

Redefining Space Commerce: The Move Toward Servitization

2024-01-09
EPR2024002
“New Space" is reshaping the economic landscape of the space industry and has far-reaching implications for technological innovation, business models, and market dynamics. This change, aligned with the digitalization in the world economy, has given rise to innovations in the downstream space segment. This “servitization” of the space industry, essentially, has led to the transition from selling products like satellites or spacecraft, to selling the services these products provide. This also connects to applications of various technologies, like cloud computing, artificial intelligence, and virtualization. Redefining Space Commerce: The Move Toward Servitization discusses the advantages of this shift (e.g., cost reduction, increased access to space for smaller organizations and countries), as well as the challenges, such as maintaining safety and security, establishing standardization and regulation, and managing risks.
Technical Paper

Development of Detailed Surface Reaction Mechanism of CO/ NO/ O2 System for Three Way Catalyst Based on Gaseous and Surface Species Analyses

2023-09-29
2023-32-0122
In this study, we determined the detailed reaction mechanism of CO/NO/O2 for automotive three way catalysts. The N2O formation process obtained from measurements of the reaction properties and the formation process of adsorbed NCO species obtained from surface analysis of platinum group metals were added to a previous detailed surface reaction mechanism. The computational accuracy of the developed reaction mechanism was verified by the one-dimensional simulation software BOOST, and it was found to be sufficient for any combination of platinum group metals and gas concentrations.
Technical Paper

Advanced Rapid Combustion Concept Using Autoignition Assisted Flame for High Compression Ratio SI Engines

2023-09-29
2023-32-0119
To achieve higher thermal efficiency for spark- ignition (SI) engines, advanced rapid combustion technology under high compression ratio is needed. The results of single-cylinder preliminary engine tests using E.U. commercial fuel at 96 RON show that the higher the compression ratio, the faster the combustion speed. Additional engine test and computations using S5R five-component surrogate gasoline with reliable chemistry under various temperature and pressure conditions implied that the autoignition assisted flame played significant role under higher compression ratio conditions, i.e., high temperature and pressure conditions, where apparent increases in laminar flame speeds compared to conventional combustion.
Technical Paper

Fuel Consumption Improvement of a New Generation Diesel Engine for Passenger Cars by Quantitative Management of Thermal Efficiency Control Factors and Expansion of Load Range of Premixed Charge Compression Ignition Combustion

2023-09-29
2023-32-0022
To achieve carbon-neutrality, internal combustion engines need to further improve their thermal efficiency to reduce CO2 emissions. To accomplish this, it is necessary to quantify and enhance five factors that control indicated thermal efficiency: compression ratio, specific heat ratio, combustion duration, combustion timing, and heat transfer to wall. In this work, quantitative targets for each factor were defined, which were derived from a simulation that considered the influence of heterogeneity of diesel combustion on thermal efficiency. The simulation utilized a two-zone combustion model. In particular, the targets for the combustion duration, combustion timing and heat transfer to wall were increased significantly compared to those for a conventional engine, in anticipation of an expansion of the load range of premixed charge compression ignition (PCI) combustion to higher loads.
Technical Paper

Development of film heat transfer model based on multiphase flow numerical analysis

2023-09-29
2023-32-0012
Automobiles will have to be applied strict regulations such as Euro7 against PM, HC, CO. The generation of these components are related to fuel deposition to the wall surface of the combustion chamber. Therefore, the fuel injection model of engine combustion CFD requires accurate prediction about the deposition and vaporization of fuel on the combustion chamber. In this study, multiphase flow numerical analysis that simulates fuel behavior on the wall surface was conducted first. Then, two model formulae about the contact area and the heat flux of a liquid film was constructed based on the result of multiphase flow numerical analysis method. Finally, the new film heat transfer model was constructed from these model formulae. In addition, it was confirmed that new heat transfer model can predict the liquid film temperature obtained by multiphase flow numerical analysis method accurately.
Technical Paper

Influence of Combustion Mode on Heat Loss Distribution in Gasoline Engines

2023-09-29
2023-32-0075
As a technology to reduce the heat loss of engines, heat insulation coating to the surface of combustion chamber has been received a lot of attention. In order to maximize the thermal efficiency improvements by the technology, it is important to clarify the location where heat insulation coating can reduce heat loss more effectively, considering the impact on abnormal combustion etc. In this study, transient behavior of wall heat flux distribution on the piston was analyzed using 3D Computational Fluid Dynamics (CFD) for three combustion modes (spark ignition combustion (SI), homogenous charge compression Ignition (HCCI) and spark controlled compression ignition (SPCCI)).
Research Report

Towards MRO 4.0: Challenges for Digitalization and Mapping Emerging Technologies

2023-04-12
EPR2023007
With technological breakthroughs in electric land vehicles revolutionizing their respective industry, maintenance, repair, and overhaul (MRO) facilities in aviation are also adopting digital technologies in their practices. But despite this drive towards digitalization, the industry is still dominated by manual labor and subjective assessments. Today, several technologies, processes, and practices are being championed to resolve some of these outstanding challenges. Considering this, it is important to present current perspectives regarding where the technology stands today and how we can evaluate capabilities for autonomous decision support systems that prescribe maintenance activities. Overlooking some of these unsettled domain issues can potentially undermine any benefits in speed, process, and resilience promised by such systems.
Technical Paper

Impact of BEV Introduction in Japan on the Power Generation Mix and CO2 Emission through Demand-Side Optimization by BEV Charging and Discharging

2023-04-11
2023-01-0065
The purpose of this paper is to make quantitative analysis on the effect of demand side optimization, especially on the reduction of CO2 emission realized by optimizing charging and discharging schedule of battery electric vehicles (BEVs), or by optimized Vehicle-to-Grid (V2G) operations. BEV optimization model is incorporated into the existing electricity supply-demand model to study how the introduction of BEVs make differences on a power system operation, composition of power generation and CO2 emission on the power supply side. Three cases of BEV operation are studied, 1) dumb charging without optimization, 2) optimization of charging, 3) optimization of charging and discharging with Vehicle-to-Grid operations. Analysis is also made on how de-carbonization of the supply side will make differences by studying the case of 2035 and 2040 in addition to 2030, the target year of Japan’s new national energy plan.
Technical Paper

Development of Non-equilibrium Plasma and Combustion Integrated Model for Reaction Analysis

2019-12-19
2019-01-2349
Control of self-ignition timing in a HCCI engine is still a major technical issue. Recently, the application of a non-equilibrium plasma using repetitively discharge has been proposed as the promising technology. However, non-equilibrium plasma reaction in higher hydrocarbon fuel mixture is very complicated. Hence, there have been few calculation reports considering a series of reactions from non-equilibrium plasma production to high temperature oxidation process. In this study, 0-dimensional numerical simulation model was developed in which both reactions of plasma chemistry and high temperature oxidation combustion was taken into account simultaneously. In addition, an ODEs solver has been applied for the reduction of calculation time in the simulation. By comparing calculation results with experiment such as self-ignition timing, the validity of the developed numerical model has been evaluated.
Technical Paper

Heat Balance Analysis Using Cylinder Pressure Obtained by Engine Experiments Considering the Spatial Heterogeneity of Diesel Combustion

2019-12-19
2019-01-2228
The method described in this paper has been proposed to analyze the heat balance of diesel combustion from engine measurement data considering the heterogeneity of this type of combustion with use of a two-zone model composed of unburned and burned zones. This method is intended for practical application to an engine bench test during an engine development process and is characterized by the following features: A representative excess air ratio of the burned zone is set and assumed to be constant throughout the combustion period, and the ratio is estimated from NOx emission amount. The authors performed heat balance analyses on engine measurement data using the proposed method and made a comparison with the results of analyses that assumed a combustion chamber to be one homogenous zone.
Technical Paper

Characteristics of Flat-Wall Impinging Spray Flame and Its Heat Transfer under Small Diesel Engine-Like Condition

2017-11-05
2017-32-0032
Heat loss is more critical for the thermal efficiency improvement in small size diesel engines than large-size diesel engines. More than half of total heat energy in the internal-combustion engine is lost by cooling through the cylinder walls to the atmosphere and the exhaust gas. Therefore, the new combustion concept is needed to reduce losses in the cylinder wall. In a Direct Injection (DI) diesel engine, the spray behavior, including spray-wall impingement has an important role in the combustion development to reduce heat loss. The aim of this study is to understand the mechanism of the heat transfer from the spray and flame to the impinging wall. Experiments were performed in a constant volume vessel (CVV) at high pressures and high temperatures. Fuel was injected using a single-hole injector with a 0.133 mm diameter nozzle. Under these conditions, spray evaporates, then burns near the wall. Spray/flame behavior was investigated with a high-speed video camera.
Journal Article

Identification of Vortical Structure that Drastically Worsens Aerodynamic Drag on a 2-Box Vehicle using Large-scale Simulations

2016-04-05
2016-01-1585
It is important to reduce aerodynamic drag for reducing fuel consumption. Conventionally reduction of aerodynamic drag has been carried out by shape optimization of each part of a vehicle based on the investigations of the time-averaged flows around the vehicle. However, the general tendency of drag reduction has been saturated recently and it is required to develop a new flow-control technique to achieve further reduction in aerodynamic drag. We therefore focus on the unsteadiness of the flow around a vehicle to achieve it because the aerodynamic drag of a vehicle fluctuates over time due to repetitions of generation, growth, merging and disappearance of various sizes of vortices around it. These vortices are formed by flow separations, for which the longitudinal coherent vortices inside turbulent boundary layers on vehicle surfaces are presumably playing an important role.
Journal Article

Detailed Diesel Combustion and Soot Formation Analysis with Improved Wall Model Using Large Eddy Simulation

2015-11-17
2015-32-0715
A mixed time-scale subgrid large eddy simulation was used to simulate mixture formation, combustion and soot formation under the influence of turbulence during diesel engine combustion. To account for the effects of engine wall heat transfer on combustion, the KIVA code's standard wall model was replaced to accommodate more realistic boundary conditions. This were carried out by implementing the non-isothermal wall model of Angelberger et al. with modifications and incorporating the log law from Pope's method to account for the wall surface roughness. Soot and NOx emissions predicted with the new model are compared to experimental data acquired under various EGR conditions.
Technical Paper

Analysis of Heat Transfer Phenomena on High Response Heat Insulation Coatings by Instantaneous Heat Flux Measurement and Boundary Layer Visualization

2015-09-01
2015-01-1996
Coating the heat insulation materials on the combustion chamber walls is one of the solutions to reduce the cooling loss of internal combustion engines. In order to examine the coatings, the evaluation of the heat transfer coefficient and the analysis of the heat transfer phenomena on the heat insulated walls are important. Firstly, the highly-responsive wall temperature sensor is developed, and the instantaneous wall heat flux is measured to evaluate the heat transfer coefficient on the heat insulated walls. The results show that the Nusselt number on the heat insulated walls is less influenced by the Reynolds number variation than that on the metal walls. Secondly, the high speed µ-PIV is employed to analyze the various turbulent flow characteristics. The results show that the turbulent dissipation on the heat insulated walls is smaller than that on the metal walls.
Technical Paper

Developments of the Reduced Chemical Reaction Scheme for Multi-Component Gasoline Fuel

2015-09-01
2015-01-1808
The reduced chemical reaction scheme which can take the effect of major fuel components on auto ignition timing into account has been developed. This reaction scheme was based on the reduced reaction mechanism for the primary reference fuels (PRF) proposed by Tsurushima [1] with 33 species and 38 reactions. Some pre-exponential factors were modified by using Particle Swarm Optimization to match the ignition delay time versus reciprocal temperature which was calculated by the detailed scheme with 2,301 species and 11,116 elementary chemical reactions. The result using the present reaction scheme shows good agreements with that using the detailed scheme for the effects of EGR, fuel components, and radical species on the ignition timing under homogeneous charge compression ignition combustion (HCCI) conditions.
Technical Paper

Characteristics of Nozzle Internal Flow and Near-Field Spray of Multi-Hole Injectors for Diesel Engines

2015-09-01
2015-01-1920
The combustion process, emission formation and the resulting engine performance in a diesel engine are well known to be governed mainly by spray behaviors and the consequent mixture formation quality. One of the most important factors that affect the spray development is the nozzle configuration. Originally, single-hole diesel injector is usually applied in fundamental research to provide insights into the spray characteristics. However, the spray emerging from a realistic multi-hole injector approaches the practical engine operation situation better. Meanwhile, previous research has shown that the reduced nozzle hole diameter is effective for preparing more uniform mixture. In the current paper, a study about the effects of nozzle configuration and hole diameter on the internal flow and spray properties was conducted in conjunction with a series of experimental and computational methods.
Technical Paper

Examination of Discrete Dynamics Model for Diesel Combustion and Model-Based Feedback Control System (Second Report)

2015-09-01
2015-01-1848
The dynamics model and model-based controller (LQG servo controller) have been constructed to improve performance of diesel engine in transient condition. The input parameters of the model are fuel quantity of main injection, timing of main injection, fuel quantity of pilot injection, timing of pilot injection, external EGR ratio and boost pressure. The parameters that are succeeded between cycles to express transient condition are residual gas temperature and of residual oxygen. In the model, one cycle is discretized into 10 representative points. The precision of the accuracy of the model and the responsiveness of the controller were confirmed.
Technical Paper

Simultaneous Observation of Combustion in Optical Rotary Engine by Bottom View and Side View

2015-09-01
2015-01-1891
Combustion behavior in Rotary Engine (RE) is quite different from that in conventional reciprocating engines. Therefore, it is important to observe the combustion in RE. In the previous studies, an optical RE was developed, which enabled the observation of the flame propagation in the rotor rotating direction (side view). In the present study, modification was made to the optical RE so that the observation of the flame propagation in the rotor width direction (bottom view) became possible. By using two high-speed cameras, the combustion in RE was observed by bottom view and side view simultaneously. Consequently, it was found that the flame propagation in the rotor width direction is also important for better engine performance as well as that in the rotor rotating direction.
Technical Paper

Development of Dynamic Models for an HCCI Engine with Exhaust Gas Rebreathing System

2015-09-01
2015-01-1803
In this paper, a simplified prediction model for aiming to design an engine control system of Homogeneous Charge Compression Ignition (HCCI) engine has been developed. Developed HCCI engine model is for rebreathing concept and employs the discretized cycle concept to realize fast calculation speed. The ignition timings are predicted by Livengood-Wu integration combined with a function of ignition delay and the combustion durations are predicted from supplied fuel mass quantity. Maximum pressure and its phase are compared to experiments. In addition, for designing an HCCI engine, the models to predict appropriate operation conditions are considered.
Technical Paper

Prediction of Ignition and Combustion Development in an HCCI Engine Fueled by Syngas

2014-11-11
2014-32-0002
To determine the auto-ignition and combustion mechanisms and the components of syngas that are applicable to homogeneous charge compression ignition (HCCI) engines, the combustion characteristics and the chemical reaction process in an HCCI engine were studied numerically and experimentally using mock syngas with various mixtures of the fuel components. The mock syngas consisted of hydrogen (H2) and carbon monoxide (CO) as the main combustible components, nitrogen (N2) and carbon dioxide (CO2) as incombustible components and a small amount of methane (CH4), assuming the composition of the gas was produced from wood by thermochemical conversion processes. The oxidation reaction process was analyzed numerically using CHEMKIN-PRO. Further experiments were conducted to investigate the validity of the calculated results. Primarily, the effects of hydrogen and carbon monoxide on auto-ignition and combustion were investigated.
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