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Technical Paper

CFD Modeling of Conventional and Pre-Chamber Ignition of a High-Performance Naturally Aspirated Engine

2024-04-09
2024-01-2102
The abatement of carbon dioxide and pollutant emissions on motorbike spark-ignition (SI) engines is a challenging task, considering the small size, the low cost and the high power-to-weight ratio required by the market for such powertrain. In this context, the passive pre-chamber (PPC) technology is an attractive solution. The combustion duration can be reduced by igniting the air-fuel mixture inside a small volume connected to the cylinder, unfolding the way to high engine efficiencies without penalization of the peak performance. Moreover, no injectors are needed inside the PPC, guaranteeing a cheap and fast retrofitting of the existing fleet. In this work, a 3D computational fluid dynamics (CFD) investigation is carried out over an experimental configuration of motorbike SI engine, operated at fixed operating conditions with both traditional and PPC configurations.
Technical Paper

Optimizing Urban Traffic Efficiency via Virtual Eco-Driving Featured by a Single Automated Vehicle

2024-04-09
2024-01-2082
In the face of growing concerns about environmental sustainability and urban congestion, the integration of eco-driving strategies has emerged as a pivotal solution in the field of the urban transportation sector. This study explores the potential benefits of a CAV functioning as a virtual eco-driving controller in an urban traffic scenario with a group of following human-driven vehicles. A computationally inexpensive and realistic powertrain model and energy management system of the Chrysler Pacifica PHEV are developed with the field experiment data and integrated into a forward-looking vehicle simulator to implement and validate an eco-driving speed planning and energy management strategy assuming longitudinal automation. The eco-driving algorithm determines the optimal vehicle speed profile and energy management strategy.
Technical Paper

Post-Oxidation Phenomena as a Thermal Management Strategy for Automotive After-Treatment Systems: Assessment by Means of 3D-CFD Virtual Development

2024-04-09
2024-01-2629
The target of the upcoming automotive emission regulations is to promote a fast transition to near-zero emission vehicles. As such, the range of ambient and operating conditions tested in the homologation cycles is broadening. In this context, the proposed work aims to thoroughly investigate the potential of post-oxidation phenomena in reducing the light-off time of a conventional three-way catalyst. The study is carried out on a turbocharged four-cylinder gasoline engine by means of experimental and numerical activities. Post oxidation is achieved through the oxidation of unburned fuel in the exhaust line, exploiting a rich combustion and a secondary air injection dedicated strategy. The CFD methodology consists of two different approaches: the former relies on a full-engine mesh, the latter on a detailed analysis of the chemical reactions occurring in the exhaust line.
Technical Paper

Full-Scale CFD Prediction of the Performance of Advanced After-Treatment Systems during Severe RDE Test Cycle

2024-04-09
2024-01-2624
Air pollution is a significant environmental issue, and exhaust emissions from internal combustion engines are one of the primary sources of harmful pollutants. The transportation sector, which includes road vehicles, contributes to a large share of these emissions. In Europe, the latest emission legislation (Euro 7) proposes more stringent limits and testing conditions for vehicle emissions. To meet these limits, the automotive industry is actively developing innovative exhaust emission-control technologies. With the growing prevalence of electrification, internal combustion engines are subject to continuous variations in load and engine speed, including phases where the engine is switched off. The result is an operating condition characterized by successive cold starts. In this context, the challenge in coping with the emission limits is to minimize the light-off time and prevent fast light-out conditions during idling or city driving.
Technical Paper

Modular Multilevel GaN Based Ultra-High Power Density Electric Power Conversion and Transmission on the Lunar Surface

2023-09-05
2023-01-1509
NASA’s Watts on the Moon Challenge is seeking solutions to transfer at least 1.065 kW power from a 120 V dc source to a 24-32 V dc load over a 3-km distance under the same environmental conditions as the Lunar surface (i.e., 77 K temperature and 1 mTorr pressure). The selected solution from the author’s team proposed utilizing two modular multilevel Gallium Nitride (GaN) based isolated dc-dc converters to connect the 120 V dc source with the 24-32 V dc load bank via 1.5 kV rated dc transmission lines. The modular multilevel converters feature frequency multiplication, high step-down voltage ratio and low device voltage stress. In the converters, GaN gate injection transistor (GaN GIT) and GaN High-Electron-Mobility Transistor (GaN HEMT) devices are chosen as switching devices, due to the merits of lower power loss, radiation hardness and ability to work under cryogenic and vacuum conditions.
Technical Paper

Model-Based Fault Diagnostic Strategy for Microgrids

2023-09-05
2023-01-1506
Microgrids are a topic of interest in recent years, largely due to their compatibility with the integration of distributed renewable resources, capability for bidirectional power flow, and ability to reconfigure to mitigate the effects of faults. Fault diagnosis algorithms are a foundational technology for microgrids. These algorithms must have two primary capabilities. First, faults must be detectable; it is known when the fault occurs. Second, faults must be isolable; the type and location of detected faults can be determined. However, most fault handling research considering microgrids has focused on the protection algorithm. Protection algorithms seek to quickly extinguish dangerous faults which can damage components. However, these algorithms may not sufficiently capture less severe faults, or provide comprehensive monitoring for the microgrid. This is particularly relevant when considering applications involving fault tolerant control or dynamic grid reconfiguration.
Technical Paper

Analytical and Experimental Handling Performance of Ultra-Efficient Lightweight Vehicles

2023-08-28
2023-24-0135
The rising environmental awareness has led to a growing interest in electric and lightweight vehicles. Four-wheeled Ultra-Efficient Lightweight Vehicles (UELVs) have the potential to improve the quality of urban life, reduce environmental impact and make efficient use of land. However, the safety of these vehicles in terms of dynamic behaviour needs to be better understood. This paper aims to provide a quantitative assessment of the handling behaviour of UELVs. An analytical single-track model and a numerical simulation by VI-CarRealTime are analysed to evaluate the dynamic performance of a UELV compared to a city car. This analysis shows that the lightweight vehicle has a higher readiness (i.e. lower reaction time to yaw rate) for step steering and lower steering effort (i.e. higher steady-state value). Experimental analysis through real-time driving sessions on the Dynamic Driving Simulator assesses vehicle responses and subjective perception for different manoeuvres.
Technical Paper

Multi-Physics Simulations of Ice Shedding from Wind Turbines

2023-06-15
2023-01-1479
Wind turbines in cold climates are likely to suffer from icing events, deteriorating the aerodynamic performances of the blades and decreasing their power output. Continuous ice accretion causes an increase in the ice mass and, consequently, in the centrifugal force to which the ice shape is subjected. This can result in the shedding of chunks of ice, which can jeopardize the aeroelastic properties of the blade and, most importantly, the safety of the surrounding people and of the wind turbine structure itself. In this work, ice shedding analysis is performed on a quasi-3D, multi-step ice geometry accreted on the NREL 5MW reference wind turbine. A preliminary investigation is performed by including the presence of an ice protection system to decrease the adhesion surface of the ice on the blade. A reference test case with a simple geometry is used as verification for the correct implementation of the procedure.
Technical Paper

A Comprehensive Numerical Model for Numerical Simulation of Ice Accretion and Electro-Thermal Ice Protection System in Anti-icing and De-icing Mode, with an Ice Shedding Analysis

2023-06-15
2023-01-1463
This work presents a comprehensive numerical model for ice accretion and Ice Protection System (IPS) simulation over a 2D component, such as an airfoil. The model is based on the Myers model for ice accretion and extended to include the possibility of a heated substratum. Six different icing conditions that can occur during in-flight ice accretion with an Electro-Thermal Ice Protection System (ETIPS) activated are identified. Each condition presents one or more layers with a different water phase. Depending on the heat fluxes, there could be only liquid water, ice, or a combination of both on the substratum. The possible layers are the ice layer on the substratum, the running liquid film over ice or substratum, and the static liquid film between ice and substratum caused by ice melting. The last layer, which is always present, is the substratum. The physical model that describes the evolution of these layers is based on the Stefan problem. For each layer, one heat equation is solved.
Technical Paper

Extension and Validation of a Constant Equivalence Ratio Multi-Zone Approach to DME Combustion in Vessels and CI Engines

2023-04-11
2023-01-0193
This work has the objective to present the extension of a novel quasi-dimensional model, developed to simulate the combustion process in diesel Compression Ignition (CI) engines, to describe this process when Dimethyl ether (DME) is used as fuel. DME is a promising fuel in heavy-duty CI engines application thanks to its high Cetane Number (CN), volatility, high reactivity, almost smokeless combustion, lower CO2 emission and the possibility to be produced with renewable energy sources. In this paper, a brief description of the thermodynamic model will be presented, with particular attention to the implementation of the Tabulated Kinetic Ignition (TKI) model, and how the various models interact to simulate the combustion process. The model has been validated against experimental data derived from constant-volume DME combustion, in this case the most important parameters analyzed and compared were the Ignition Delay (ID) and Flame Lift Off Length (FLOL).
Technical Paper

Shared Autonomous Vehicle Mobility for a Transportation Underserved City

2023-04-11
2023-01-0048
This paper proposes the use of an on-demand, ride hailed and ride-Shared Autonomous Vehicle (SAV) service as a feasible solution to serve the mobility needs of a small city where fixed route, circulator type public transportation may be too expensive to operate. The presented work builds upon our earlier work that modeled the city of Marysville, Ohio as an example of such a city, with realistic traffic behavior, and trip requests. A simple SAV dispatcher is implemented to model the behavior of the proposed on-demand mobility service. The goal of the service is to optimally distribute SAVs along the network to allocate passengers and shared rides. The pickup and drop-off locations are strategically placed along the network to provide mobility from affordable housing, which are also transit deserts, to locations corresponding to jobs and other opportunities.
Technical Paper

Study on State-of-the-Art Preventive Maintenance Techniques for ADS Vehicle Safety

2023-04-11
2023-01-0846
1 Autonomous Driving Systems (ADS) are developing rapidly. As vehicle technology advances to SAE level 3 and above (L4, L5), there is a need to maximize and verify safety and operational benefits. As a result, maintenance of these ADS systems is essential which includes scheduled, condition-based, risk-based, and predictive maintenance. A lot of techniques and methods have been developed and are being used in the maintenance of conventional vehicles as well as other industries, but ADS is new technology and several of these maintenance types are still being developed as well as adapted for ADS. In this work, we are presenting a systematic literature review of the “State of the Art” knowledge for the maintenance of a fleet of ADS which includes fault diagnostics, prognostics, predictive maintenance, and preventive maintenance.
Technical Paper

Development and Calibration of the Large Omnidirectional Child ATD Head and Neck Complex Finite Element Model

2023-04-11
2023-01-0557
The National Highway Traffic Safety Administration (NHTSA) has developed the Large Omnidirectional Child (LODC) Anthropomorphic Test Device (ATD) to improve the biofidelity of the currently available Hybrid III 10-year-old (HIII-10C) ATD. The improvements of the LODC over the HIII-10C include changes in sub-assemblies such as the head and neck, where the LODC head is a redesigned HIII-10C head with pediatric mass properties and the neck has a modified atlanto-occipital joint to replicate observations made from human specimens. The current study focuses on developing a dynamic, nonlinear finite element (FE) model of the LODC ATD head and neck complex. The FE mesh is generated using HyperMesh based on the three-dimensional CAD model. The material data, contact definitions and initial conditions are defined in LS-PrePost and converted to LS-Dyna solver input format. The initial and boundary conditions are defined to replicate the neck flexion experimental tests.
Technical Paper

Impact of Different LCI Modelling Scenarios on the LCA Results, A Case Study for the Automotive Sector

2023-04-11
2023-01-0884
Since vehicles are comprised of thousands of components, it is essential to reduce the Life Cycle Inventory (LCI) modelling workload. This study aims to compare different LCI modeling workload-reducing scenarios to provide a trade-off between the workload efforts and result accuracy. To achieve the optimal balance between computational effort and data specification requirements, the driver seat is used as a case study, instead of the entire vehicle. When all the components of a conventional light-duty commercial vehicle are sorted by mass descending order, seats are among the first five. In addition, unlike the other components, seats are comprised of metals as well as a wide range of plastics and textiles, making them a representative test case for a general problem formulation. In this way, methodology and outcomes can be reasonably extended to the entire vehicle.
Technical Paper

Analysis and Optimization of Metallic Based Substrates for After-Treatment System by Means of Full-Scale CFD Simulations and Experiments

2023-04-11
2023-01-0369
The tightening trend of regulations on the levels of admitted pollutant emissions has given a great spur to the research work in the field of combustion and after-treatment devices. Despite the improvements that can be applied to the development of the combustion process, pollutant emissions cannot be reduced to zero; for this reason, the aftertreatment system will become a key component in the path to achieving near-zero emission levels. This study focuses on the numerical analysis and optimization of different metallic substrates, specifically developed for three-way catalyst (TWC) and Diesel oxidation catalyst (DOC) applications, to improve their thermal efficiency by reducing radial thermal losses through the outer mantle. The optimization process relies on computational fluid dynamics (CFD) simulations supported by experimental measurements to validate the numerical models carried out under uncoated conditions, where chemical reactions do not occur.
Journal Article

Cybersecurity Vulnerabilities for Off-Board Commercial Vehicle Diagnostics

2023-04-11
2023-01-0040
The lack of inherent security controls makes traditional Controller Area Network (CAN) buses vulnerable to Machine-In-The-Middle (MitM) cybersecurity attacks. Conventional vehicular MitM attacks involve tampering with the hardware to directly manipulate CAN bus traffic. We show, however, that MitM attacks can be realized without direct tampering of any CAN hardware. Our demonstration leverages how diagnostic applications based on RP1210 are vulnerable to Machine-In-The-Middle attacks. Test results show SAE J1939 communications, including single frame and multi-framed broadcast and on-request messages, are susceptible to data manipulation attacks where a shim DLL is used as a Machine-In-The-Middle. The demonstration shows these attacks can manipulate data that may mislead vehicle operators into taking the wrong actions.
Journal Article

Comparison of Child Restraint System (CRS) Installation Methods and Misuse During Far-Side Impact Sled Testing

2023-04-11
2023-01-0817
Child occupants have not been studied in far-side impacts as thoroughly as frontal or near side crash modes. The objective is to determine whether the installation method of child restraint systems (CRS) affects far-side crash performance. Twenty far-side impact sled tests were conducted with rear-facing (RF) CRS, forward-facing (FF) CRS, high-back boosters, and belt only. Each was installed on second row captain’s chairs from a recent model year minivan. Common CRS installation errors were tested, including using the seat belt in Emergency Locking Mode (ELR) instead of Automatic Locking Mode (ALR), not attaching the top tether, and using both the lower anchors (LA) and seat belt together. Correct installations were also tested as a baseline comparison. Q3s and Hybrid III 6-year-old (6yo) anthropomorphic test devices (ATDs) were used. Lateral displacements of the CRS and head were examined as well as injury metrics in the head, spine, and torso.
Technical Paper

CFD Modeling of a DME CI Engine in Late-PCCI Operating Conditions

2023-04-11
2023-01-0203
Predictive combustion models are useful tools towards the development of clean and efficient engines operating with alternative fuels. This work intends to validate two different combustion models on compression-ignition engines fueled with Dimethyl Ether. Both approaches give a detailed characterization of the combustion kinetics, but they substantially differ in how the interaction between fluid-dynamics and chemistry is treated. The first one is single-flamelet Representative Interactive Flamelet, which considers turbulence-kinetic interaction but cannot correctly describe the stabilization of the flame. The second, named Tabulated Well Mixed, correctly accounts for local flow and mixture conditions but does not consider interaction between turbulence and chemistry. An experimental campaign was carried out on a heavy-duty truck engine running on DME at a constant load considering trade-off of EGR and SOI.
Journal Article

CFD Assessment of an After-Treatment System Equipped with Electrical Heating for the Reduction of the Catalyst Light-Off Time

2023-04-11
2023-01-0366
The reduction of the catalyst light-off time at the engine cold start represents a key factor for the pollutant emissions control from vehicles tested on homologation cycles and real drive conditions. The adoption of heating strategies to increase the temperature of the catalytic substrate in the early phase of the engine start is regarded as a promising solution. The present study focuses on the application of electrical heated catalyst (EHC) in an after-treatment line for a spark-ignition gasoline engine. The analysis is carried out by means of an advanced CFD framework, which includes the modeling of catalytic reactions in the substrates and accounts for the thermal evolution of all the components included in the after-treatment system.
Technical Paper

Mobile Safety Application for Pedestrians Utilizing P2V Communication over Bluetooth

2022-03-29
2022-01-0155
Vulnerable Road User (VRU) safety has been an important issue throughout the years as corresponding fatality numbers in traffic have been increasing each year. With the developments in connected vehicle technology, there are new and easier ways of implementing Vehicle to Everything (V2X) communication which can be utilized to provide safety and early warning benefits for VRUs. Mobile phones are one important point of interest with their sensors being increased in quantity and quality and improved in terms of accuracy. Bluetooth and extended Bluetooth technology in mobile phones has enhanced support to carry larger chunks of information to longer distances. The work we discuss in this paper is related to a mobile application that utilizes the mobile phone sensors and Bluetooth communication to implement Personal Safety Message (PSM) broadcast using the SAE J2735 standard to create a Pedestrian to Vehicle (P2V) based safety warning structure.
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