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Technical Paper

Optimizing Spark Assisted GCI Combustion with the Compression Ratio and Internal Exhaust Gas Recirculation (I-EGR) Strategies

2023-04-11
2023-01-0226
The combustion instability at low loads is one of the key technology risks that needs to be addressed with the development of gasoline compression ignition (GCI) engine. The misfires and partial burns due to combustion instability leads to excessive hydrocarbon (HC) and carbon monoxide (CO) emissions. This study aims to improve the combustion robustness and reduce the emissions at low loads. The GCI engine used in this study has unique hardware features of a spark plug placed adjacent to the centrally mounted gasoline direct injector and a shallow pent roof combustion chamber coupled with a bowl in piston geometry. The engine experiments were performed in a single cylinder GCI engine at 3 bar indicated mean effective pressure (IMEP) and 1500 rpm for certified gasoline with research octane number (RON) = 91.
Technical Paper

Development of a Reduced TPRF-E (Heptane/Isooctane/Toluene/Ethanol) Gasoline Surrogate Model for Computational Fluid Dynamic Applications in Engine Combustion and Sprays

2022-03-29
2022-01-0407
Investigating combustion characteristics of oxygenated gasoline and gasoline blended ethanol is a subject of recent interest. The non-linearity in the interaction of fuel components in the oxygenated gasoline can be studied by developing chemical kinetics of relevant surrogate of fewer components. This work proposes a new reduced four-component (isooctane, heptane, toluene, and ethanol) oxygenated gasoline surrogate mechanism consisting of 67 species and 325 reactions, applicable for dynamic CFD applications in engine combustion and sprays. The model introduces the addition of eight C1-C3 species into the previous model (Li et al; 2019) followed by extensive tuning of reaction rate constants of C7 - C8 chemistry. The current mechanism delivers excellent prediction capabilities in comprehensive combustion applications with an improved performance in lean conditions.
Technical Paper

Auto-ignition and Anti-Knock Evaluation of Dicyclopentadiene-PRF and TPRF Blends

2021-09-21
2021-01-1160
The increasing demand for high-octane fuels is pushing the combustion research towards investigating new potential fuels and octane boosters. In addition to their high-octane, those additives should be environmentally friendly. In this study, the anti-knock properties of Dicyclopentadiene (DCPD) as an additive to primary reference fuels (PRF) and toluene primary reference fuels (TPRF) have been investigated. The Research octane number (RON) and Motor octane number (MON) were measured using Cooperative Fuels Research (CFR) engine for four different fuel blends; PRF 60 + 10% DCPD, PRF 60 + 20% DCPD, PRF 70 + 10% DCPD and TPRF 70 + 10% DCPD. In addition, homogenous charge compression ignition (HCCI) was also performed using the CFR engine to show the effect of DCPD on suppressing low temperature chemistry of reference fuels.
Technical Paper

Impact of Drag Reducing Agents on Gasoline Engine Deposits

2021-09-21
2021-01-1185
Drag reducing agents (DRAs) are extensively used to increase the capacity of pipelines to transport crude oils and finished products. The amount of DRA that can be used in gasoline is limited by the tendency of the high molecular weight DRAs to form engine deposits. The use of deposit control additives (DCAs) could help to mitigate this effect, enabling increased DRA treatment rates and improved pipeline capacity. A study has been undertaken to investigate the engine test response of these additives, and has suggested that higher DRA treat rates may be possible when accompanied by a deposit control additive to address increased intake valve deposits. Conversely, the effect on combustion chamber deposits is not clear and further studies would be required. Other engine related aspects such as intake valve deposit stick have also been investigated and under the conditions tested do not appear to be adversely affected by either the DRA or the deposit control additive.
Technical Paper

Parametric Study to Optimize Gasoline Compression Ignition Operation under Low Load Condition Using CFD

2021-04-06
2021-01-0440
The effects of intake pressure (Pin), start of injection (SOI), injection pressure (Pinj), injection split ratio (Qsplit), internal and external exhaust gas recirculation rates were varied to optimize several key parameters at a partially pre-mixed combustion low load/low speed condition using CFD. These include indicated specific fuel consumption (ISFC), combustion phasing (CA50), maximum rate of pressure rise (MRPR), maximum cylinder pressure (Pmax), indicated specific NOx (sNOx), indicated specific hydrocarbons (sHC) and Filter Smoke Number (FSN) emissions. Low-load point (6 bar indicated mean effective pressure (IMEP), 1500 revolutions per minute (RPM)) was selected where Pin varied between 1.25 and 1.5 bar, SOI between -100 and -10 crank angle degree (CAD) after top dead center (aTDC), Pinj between 100 and 200 bar, split ratio between 0 and 0.5, EGR between 0 and 45% and internal EGR measured by rebreathing valve height was varied between 0 and 4.5 mm.
Technical Paper

A Comprehensive Experimental Study to Measure Laminar and Turbulent Burning Velocity of Haltermann Gasoline with Ternary Additives (O3, H2, and CO)

2021-04-06
2021-01-0473
In this work, the effects of ozone, hydrogen, carbon monoxide, and exhaust gas recirculation (EGR) addition to Haltermann gasoline combustion were investigated. For these additives, laminar and turbulent flame speeds were experimentally determined using spherically propagating premixed flames in a constant volume combustion vessel. Two initial mixture pressures of Po = 1 and 5 bar, two initial mixture temperatures of 358 and 373 K and a range of equivalence ratios (Ф) from 0.5 to 1 were investigated. The additives were added as single, binary and ternary mixtures to Haltermann gasoline over a wide range of concentrations. For the stoichiometric mixture, the addition of 10% H2, 5% CO and 1000 ppm O3 shows remarkable enhancement (80%) in SL0compared to neat Haltermann gasoline. In addition, for this same blend, increasing the mixture initial temperature and pressure results in a significant increase in SL0compared to the neat gasoline.
Technical Paper

Parametric Study to Optimize Gasoline Compression Ignition Operation under Medium Load-Conditions

2021-04-06
2021-01-0460
Gasoline compression ignition (GCI) pertains to high efficiency lean burn compression ignition with gasoline fuels, where ignition is controlled by mixture’s auto-ignition chemistry as well as local mixture strength. The presented GCI combustion strategy is based on a multi-mode combustion strategy at various operating conditions. This study presents a part of work on the development of an optimum combustion strategy at medium loading condition for commercial gasoline fuel with research octane number (RON) = 91. The single cylinder engine with a compression ratio (CR) = 16 features a centrally mounted multi-hole injector with a spark plug at a distance from the injector under shallow pent-roof combustion chamber design. The design of combustion chamber and piston was previously optimized based on CFD numerical analysis.
Journal Article

Analysis of Fuel Properties on Combustion Characteristics in a Narrow-Throat Pre-Chamber Engine

2021-04-06
2021-01-0474
In this study, the authors investigated the effect of fuel properties on the combustion characteristics by employing methane, methanol, ethanol, and primary reference fuels (PRFs) as the main chamber fuel while using methane for the pre-chamber. Global excess air ratios (λ) from 1.6 to lean limit were tested, while 13% of total fuel energy supplied to the engine was delivered via the pre-chamber. The gaseous methane was injected into the pre-chamber at the gas exchange top-dead-center (TDC). Port fuel injection was tested with both open and closed inlet valves. The pre-chamber assembly was designed to fit into the diesel injector pocket of the base engine, which resulted in a narrow throat diameter of 3.3 mm. The combustion stability limit was set at 5% of the coefficient of variation of gross IMEP, and the knock intensity limit was set at 10 bar. GT-Power software was used to estimate the composition of pre-chamber species and was used in heat release analysis of the two chambers.
Technical Paper

Experimental Investigation of the Compression Ignition Process of High Reactivity Gasoline Fuels and E10 Certification Gasoline using a High-Pressure Direct Injection Gasoline Injector

2020-04-14
2020-01-0323
Gasoline compression ignition (GCI) technology shows the potential to obtain high thermal efficiencies while maintaining low soot and NOx emissions in light-duty engine applications. Recent experimental studies and numerical simulations have indicated that high reactivity gasoline-like fuels can further enable the benefits of GCI combustion. However, there is limited empirical data in the literature studying the gasoline compression ignition process at relevant in-cylinder conditions, which are required for further optimizing combustion system designs. This study investigates the temporal and spatial evolution of the compression ignition process of various high reactivity gasoline fuels with research octane numbers (RON) of 71, 74 and 82, as well as a conventional RON 97 E10 gasoline fuel. A ten-hole prototype gasoline injector specifically designed for GCI applications capable of injection pressures up to 450 bar was used.
Technical Paper

Knock and Pre-Ignition Limits on Utilization of Ethanol in Octane-on-Demand Concept

2019-09-09
2019-24-0108
Octane-on-Demand (OoD) is a promising technology for reducing greenhouse emissions from automobiles. The concept utilizes a low-octane fuel for low and mid load operating conditions, and a high-octane additive is added at high load operating conditions. Researchers have focused on the minimum ethanol content required for operating at high load conditions when the low-octane fuel becomes knock limited. However, it is also widely known that ethanol has a high tendency to pre-ignite, which has been linked with its high laminar flame speed and surface ignition tendency. Moreover, ethanol has a lower stoichiometric air-fuel ratio, requiring a larger injected fuel mass per cycle. A larger fuel mass increases the potential for oil dilution by the liquid fuel, creating precursors for pre-ignition. Hence, the limits on ethanol addition owing to pre-ignition also need consideration before the technology can be implemented.
Technical Paper

The Physical and Chemical Effects of Fuel on Gasoline Compression Ignition

2019-04-02
2019-01-1150
In the engine community, gasoline compression ignition (GCI) engines are at the forefront of research and efforts are being taken to commercialize an optimized GCI engine in the near future. GCI engines are operated typically at Partially Premixed Combustion (PPC) mode as it offers better control of combustion with improved combustion stability. While the transition in combustion homogeneity from convectional Compression Ignition (CI) to Homogenized Charge Compression Ignition (HCCI) combustion via PPC has been comprehensively investigated, the physical and chemical effects of fuel on GCI are rarely reported at different combustion modes. Therefore, in this study, the effect of physical and chemical properties of fuels on GCI is investigated. In-order to investigate the reported problem, low octane gasoline fuels with same RON = 70 but different physical properties and sensitivity (S) are chosen.
Technical Paper

Compression Ignition of Low Octane Gasoline under Partially Premixed Combustion Mode

2018-09-10
2018-01-1797
Partially premixed combustion (PPC) is an operating mode that lies between the conventional compression ignition (CI) mode and homogeneous charge compression ignition (HCCI) mode. The combustion in this mixed mode is complex as it is neither diffusion-controlled (CI mode) nor governed solely by chemical kinetics (HCCI mode). In this study, CFD simulations were performed to evaluate flame index, which distinguishes between zones having a premixed flame and non-premixed flame. Experiments performed in the optical engine supplied data to validate the model. In order to realize PPC, the start of injection (SOI) was fixed at −40 CAD (aTDC) so that a required ignition delay is created to premix air/fuel mixture. The reference operating point was selected to be with 3 bar IMEP and 1200 rpm. Naphtha with a RON of 77 and its corresponding PRF surrogate were tested. The simulations captured the general trends observed in the experiments well.
Technical Paper

Effect of Mixture Formation and Injection Strategies on Stochastic Pre-Ignition

2018-09-10
2018-01-1678
Stochastic pre-ignition remains one of the major barriers limiting further engine downsizing and down-speeding; two widely used strategies for improving the efficiency of spark-ignited engines. One of the most cited mechanisms thought to be responsible for pre-ignition is the ignition of a rogue droplet composed of lubricant oil and fuel. This originates during mixture formation from interactions between the fuel spray and oil on the cylinder liner. In the present study, this hypothesis is further examined using a single cylinder supercharged engine which employs a range of air-fuel mixture formation strategies. These strategies include port-fuel injection (PFI) along with side and central direct injection (DI) of an E5 gasoline (RON 97.5) using single and multiple injection events. Computational fluid dynamic (CFD) calculations are then used to explain the observed trends.
Technical Paper

Numerical Simulations of High Reactivity Gasoline Fuel Sprays under Vaporizing and Reactive Conditions

2018-04-03
2018-01-0292
Gasoline compression ignition (GCI) engines are becoming more popular alternative for conventional spark engines to harvest the advantage of high volatility. Recent experimental study demonstrated that high reactivity gasoline fuel can be operated in a conventional mixing controlled combustion mode producing lower soot emissions than that of diesel fuel under similar efficiency and NOx level [1]. Therefore, there is much interest in using gasoline-like fuels in compression ignition engines. In order to improve the fidelity of simulation-based GCI combustion system development, it is mandatory to enhance the prediction of spray combustion of gasoline-like fuels. The purpose of this study is to model the spray characteristics of high reactivity gasoline fuels and validate the models with experimental results obtained through an optically accessible constant volume vessel under vaporizing [2] and reactive conditions [3].
Technical Paper

Some Insights on the Stochastic Nature of Knock and the Evolution of Hot Spots in the End-Gas During the Engine Cycle from Experimental Measurements of Knock Onset and Knock Intensity

2017-10-08
2017-01-2233
Knock in spark ignition engines is stochastic in nature. It is caused by autoignition in hot spots in the unburned end-gas ahead of the expanding flame front. Knock onset in an engine cycle can be predicted using the Livengood-Wu integral if the variation of ignition delay with pressure and temperature as well as the pressure and temperature variation with crank angle are known. However, knock intensity (KI) is determined by the evolution of the pressure wave following knock onset. In an earlier paper (SAE 2017-01-0689) we showed that KI can be approximated by KI = Z (∂T/∂x)-2 at a fixed operating condition, where Z is a function of Pko, the pressure, and (∂T/∂x) is the temperature gradient in the hot spot at knock onset. Then, from experimental measurements of KI and Pko, using five different fuels, with the engine operating at boosted conditions, a probability density function for (∂T/∂x) was established.
Technical Paper

Combustion Optimization of a Multi-Cylinder CI Engine Running with a Low RON Gasoline Fuel Considering Different Air Loop and After-Treatment Configurations

2017-10-08
2017-01-2264
Recent work has demonstrated the potential of gasoline-like fuels to reduce NOx and particulate emissions when used in compression ignition engines. In this context, low research octane number (RON) gasoline, a refinery stream derived from the atmospheric crude oil distillation process, has been identified as a highly valuable fuel. In addition, thanks to its higher H/C ratio and energy content compared to diesel, CO2 benefits are also expected when used in such engines. In previous studies, different cetane number (CN) fuels have been evaluated and a CN 35 fuel has been selected. The assessment and the choice of the required engine hardware adapted to this fuel, such as the compression ratio, bowl pattern and nozzle design have been performed on a single cylinder compression-ignition engine.
Technical Paper

Fuel Effect on Combustion Stratification in Partially Premixed Combustion

2017-09-04
2017-24-0089
The literature study on PPC in optical engine reveals investigations on OH chemiluminescence and combustion stratification. So far, mostly PRF fuel is studied and it is worthwhile to examine the effect of fuel properties on PPC. Therefore, in this work, fuel having different octane rating and physical properties are selected and PPC is studied in an optical engine. The fuels considered in this study are diesel, heavy naphtha, light naphtha and their corresponding surrogates such as heptane, PRF50 and PRF65 respectively. Without EGR (Intake O2 = 21%), these fuels are tested at an engine speed of 1200 rpm, fuel injection pressure of 800 bar and pressure at TDC = 35 bar. SOI is changed from late to early fuel injection timings to study PPC and the shift in combustion regime from CI to PPC is explored for all fuels. An increased understanding on the effect of fuel octane number, physical properties and chemical composition on combustion and emission formation is obtained.
Technical Paper

Auto-Ignition of Iso-Stoichiometric Blends of Gasoline-Ethanol-Methanol (GEM) in SI, HCCI and CI Combustion Modes

2017-03-28
2017-01-0726
Gasoline-ethanol-methanol (GEM) blends, with constant stoichiometric air-to-fuel ratio (iso-stoichiometric blending rule) and equivalent to binary gasoline-ethanol blends (E2, E5, E10 and E15 in % vol.), were defined to investigate the effect of methanol and combined mixtures of ethanol and methanol when blended with three FACE (Fuels for Advanced Combustion Engines) Gasolines, I, J and A corresponding to RON 70.2, 73.8 and 83.9, respectively, and their corresponding Primary Reference Fuels (PRFs). A Cooperative Fuel Research (CFR) engine was used under Spark Ignition and Homogeneous Charge Compression Ignited modes. An ignition quality tester was utilized in the Compression Ignition mode. One of the promising properties of GEM blends, which are derived using the iso-stoichiometric blending rule, is that they maintain a constant octane number, which has led to the introduction of methanol as a drop-in fuel to supplement bio-derived ethanol.
Journal Article

On Knock Intensity and Superknock in SI Engines

2017-03-28
2017-01-0689
Most studies on knock ignore the stochastic nature of knock and focus on the onset of knock which is determined by chemical kinetics. This paper focuses on knock intensity (KI) which is determined by the evolution of the pressure wave following knock onset in a hot spot and highlights the stochastic processes involved. KI is defined in this study as the maximum peak-to-peak pressure fluctuation that follows the onset of knock. It depends on ξ = (a/ua) where ua is the speed of the autoignition front and a is the speed of sound. When ua is small, KI can be related to the product of a parameter Z, which depends on Pko, the pressure at knock onset and the square of (∂x/∂T), which is the inverse of the gradient of temperature with distance in the hot spot. Both Z and (∂x/∂T) were calculated using measured KI and Pko for hundreds of individual knocking cycles for different fuels.
Journal Article

Blending Octane Number of Ethanol in HCCI, SI and CI Combustion Modes

2016-10-17
2016-01-2298
The effect of ethanol blended with three FACE (Fuels for Advanced Combustion Engines) gasolines, I, J and A corresponding to RON 70.3, 71.8 and 83.5, respectively, were compared to PRF70 and PRF84 with the same ethanol concentrations, these being 2%, 5%, 10%, 15% and 20% by volume. A Cooperative Fuel Research (CFR) engine was used to understand the blending effect of ethanol with FACE gasolines and PRFs in spark-ignited and homogeneous charge compression ignited mode. Blending octane numbers (BON) were obtained for both the modes. All the fuels were also tested in an ignition quality tester to obtain Blending Derived Cetane numbers (BDCN). It is shown that fuel composition and octane number are important characteristics of all the base fuels that have a significant impact on octane increase with ethanol. The dependency of octane number for the base fuel on the blending octane number depended on the combustion mode operated.
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