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Technical Paper

Development of an Injector Deposit Formation Test Method for a Medium-Duty Diesel Engine

2015-09-01
2015-01-1914
In a modern diesel engine, a high fuel injection pressure is achieved by a common-rail system. Therefore, it is important to understand the effects of fuel properties on engine performances because a diesel fuel could deteriorate inside an injector at such severe conditions. The test methods so far basically use the fuel with pro-fouling agent to form deposit on injector. In this study, a novel test procedure was developed to evaluate the effect of the use of the fuel with and without zinc contaminant on injector performance. With Zn doped European specification B7 fuel (7% biodiesel) as a reference, the test result showed that an engine torque decreased almost lineally over time, and the overall torque drop was 9% after 300 hours. The investigation of the dismantled injector after the test revealed that the deposit was not formed on the sliding parts of the injector, but on the nozzle hole surface.
Technical Paper

Numerical Investigation of GDI Injector Nozzle Geometry on Spray Characteristics

2015-09-01
2015-01-1906
The large eddy simulation (LES) with Volume of Fluid (VOF) interface tracking method in Ansys-FLUENT has been used to study the effects of nozzle hole geometrical parameters on gasoline direct injection (GDI) fuel injectors, namely the effect of inner hole length/diameter (L/D) ratio and counter-bore diameters on near field spray characteristics. Using iso-octane as a model fuel at the fuel injection pressure of 200 bar, the results showed that the L/D ratio variation of the inner hole has a more significant influence on the spray characteristics than the counter-bore diameter variation. Reducing the L/D ratio effectively increases the mass flow rate, velocity, spray angle and reduces the droplet size and breakup length. The increased spray angle results in wall impingements inside the counter-bore cavity, particularly for L/D=1 which can potentially lead to increased deposit accumulation inside fuel injectors.
Technical Paper

Experimental Study of Effect of Nozzle Diameter on Near-Field Spray Behavior of Diesel Sprays in Non-Evaporating Conditions

2014-04-01
2014-01-1405
The near-field diesel spray process in diesel engines is the intermediate one that connects the in-nozzle flow with far field spray process and high-speed imaging techniques with high-quality temporal and spatial resolution are required in order to record this short process (< 300 μs). In this study, a high-speed charge-coupled-device (CCD) camera with the speed of up to 1,000,000 fps was used to study the near-field spray process for a diesel injector with different nozzle diameters. The tests were carried out in a constant volume vessel over a range of injection pressure and ambient pressure in non-evaporating conditions. The observed zone of the spray was where penetration length is less than 18 mm. The development of spray penetration length against time after start of injection (ASOI) was used to evaluate the spray process. The significant difference on spray penetration length development is found when the nozzle diameter varied.
Technical Paper

Comparative Experimental Study on Microscopic Spray Characteristics of RME, GTL and Diesel

2010-10-25
2010-01-2284
In this paper, the microscopic spray characteristics of diesel, Rapeseed Methyl Ester (RME) and Gas-to-Liquid (GTL) fuel, were studied at different injection pressures and measuring positions using Phase Doppler Anemometry (PDA) technique and the velocity development and size distributions of the fuel droplets were analysed in order to understand spray atomisation process. The injection pressures ranged from 80MPa to 150MPa, and the measuring position varied from 20mm to 70mm downstream the nozzle. It was found that the data rate is quite low in the near nozzle region and at high injection pressure. Sauter Mean Diameter (SMD) of all fuels obviously decreases when the injection pressure increases from 80MPa to 120MPa; but the injection pressure has little promotion on the axial velocity of droplets.
Technical Paper

Impact of FAME Quality on Injector Nozzle Fouling in a Common Rail Diesel Engine

2009-11-02
2009-01-2640
The effects of various aspects of FAME quality and sources on injector nozzle fouling, when blended into diesel were investigated systematically. The B10 fuels used for this investigation are representative of available FAME qualities in the market. The variables used to assess quality were age, water content, saturation level, monoglycerides level, antioxidant content and feedstock. The B10 fuels were tested in a PSA (Peugeot Société Anonyme) DW10 bench engine operating to a modified version of the CEC (Coordinating European Council) F-98 Nozzle Coking Test. Power loss was used as the primary indicator of nozzle fouling. Power loss did not exceed 1% with any of the B10 blends tested, which is within the repeatability limits. These results show that this set of B10s, formulated with market quality and worst-case quality FAME, did not cause measurable injector nozzle fouling in this modified version of the industry standard engine test.
Technical Paper

A 1D Analysis into the Effect of Variable Valve Timing on HCCI Engine Parameters

2008-10-06
2008-01-2459
The effects of variable intake-valve-timing on the gas exchange process and performance of a 4-valve direct-injection HCCI engine were computationally investigated using a 1D gas dynamics engine cycle simulation code. A non-typical strategy to actuate the pair of intake valves was examined; whereby each valve was assumed to be actuated independently at different timing. Using such an intake valves strategy, the obtained results showed a considerable improvement of the engine parameters such as load and charging efficiency as compared with the typical identical intake valve pair timings case. Additional benefits of minimizing pumping losses and improving the fuel economy were demonstrated with the use of the non-simultaneous actuation of the intake valve pair having the opening timing of the early intake valve coupled with a symmetric degree of crank angle for the timing of exhaust valve closing.
Technical Paper

Effect of Intake Valves Timings on In-Cylinder Charge Characteristics in a DI Engine Cylinder with Negative Valve Overlapping

2008-04-14
2008-01-1347
This paper presents a computational investigation of the in-cylinder charge characteristics within a motored 4-valve direct injection HCCI engine cylinder with applied negative valve overlapping. Non-typical intake valve strategy was investigated; whereby the pair of intake valves was assumed to follow the same low-lift short-duration valve-lift profile but actuated at different timings. The phase of intake-valve-opening relative to that of exhaust-valve-closing was optimized in terms of pumping losses. The flow fields generated with such an intake valve strategy were compared to those produced in the same engine cylinder but with typical early and late intake-valve-timing. The computational results of such an approach showed modifications in the in-cylinder swirl and tumble motions during the intake and compression strokes.
Technical Paper

Modelling the Effects of Seat Belts on Occupant Kinematics and Injury Risk in the Rollover of a Sports Utility Vehicle (SUV)

2007-04-16
2007-01-1502
The aims of this study are to investigate the responses of a Hybrid III dummy and a human body model in rollover crashes of an SUV, and to assess the effect of seat belts on occupant kinematics in rollover events. A SAEJ2114 rollover test of a 1994 Ford Explorer for two front row dummies with an inflatable tubular structure (ITS) is reconstructed and validated in MADYMO. By removing the ITS, the simulations of the Hybrid III dummy occupants with and without seat belts are obtained. By replacing the dummy models with human body models, with and without seat belts, two other combinations are also modelled. The kinematics and injury risks of two kinds of occupant models are compared and evaluated. Significant differences exist in the motions, and injury levels of the dummies and human body models with and without seat belts. Seat belts can significantly mitigate against occupant ejection.
Technical Paper

The Risk Posed to Vehicle Occupants and Rescue Personnel by Dual-Fuelled Vehicles Fitted with Liquid Petroleum Gas (LPG) Tanks

2006-04-03
2006-01-1274
In recent years in the United Kingdom, dual-fuelled vehicles incorporating Liquid Petroleum Gas (LPG) have become more prevalent, as there are the perceived benefits of reduced fuelling costs, whilst also reducing the harmful emissions that effect air quality and climate change. In 2001, over 75,000 vehicles were registered as being powered by LPG and it is estimated that nearly 250,000 conversions were made to UK cars by the end of 2004. It is considered that the world population of such vehicles is in the order of 5 million vehicles, 2 million of which are being driven within EU countries.1 This paper will therefore examine the incidence of car fires in the area covered by Hereford and Worcester Fire and Rescue Service (HWFRS) in the UK. The data was used to establish the travel time for fire pumps to such incidents, the amount of time those units were detained at the scene and the possible cause of the fires themselves.
Technical Paper

Residual Gas Trapping for Natural Gas HCCI

2004-06-08
2004-01-1973
With the high auto ignition temperature of natural gas, various approaches such as high compression ratios and/or intake charge heating are required for auto ignition. Another approach utilizes the trapping of internal residual gas (as used before in gasoline controlled auto ignition engines), to lower the thermal requirements for the auto ignition process in natural gas. In the present work, the achievable engine load range is controlled by the degree of internal trapping of exhaust gas supplemented by intake charge heating. Special valve strategies were used to control the internal retention of exhaust gas. Significant differences in the degree of valve overlap were necessary when compared to gasoline operation at the same speeds and loads, resulting in lower amounts of residual gas observed. The dilution effect of residual gas trapping is hence reduced, resulting in higher NOx emissions for the stoichiometric air/fuel ratio operation as compared to gasoline.
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