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Technical Paper

Impact of a Split-Injection Strategy on Energy-Assisted Compression-Ignition Combustion with Low Cetane Number Sustainable Aviation Fuels

2024-04-09
2024-01-2698
The influence of a split-injection strategy on energy-assisted compression-ignition (EACI) combustion of low-cetane number sustainable aviation fuels was investigated in a single-cylinder direct-injection compression-ignition engine using a ceramic ignition assistant (IA). Two low-cetane number fuels were studied: a low-cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) with a derived cetane number (DCN) of 17.4 and a binary blend of ATJ with F24 (Jet-A fuel with military additives, DCN 45.8) with a blend DCN of 25.9 (25 vol.% F24, 75 vol.% ATJ). A pilot injection mass sweep (3.5-7.0 mg) with constant total injection mass and an injection dwell sweep (1.5-3.0 ms) with fixed main injection timing was performed. Increasing pilot injection mass was found to reduce cycle-to-cycle combustion phasing variability by promoting a shorter and more repeatable combustion event for the main injection with a shorter ignition delay.
Technical Paper

Large-Eddy Simulation of a NACA23012 Airfoil under Clean and Iced Conditions

2023-06-15
2023-01-1483
Predicting the aerodynamic performance of an aircraft in icing conditions is critical as failures in an aircraft’s ice protection system can compromise flight safety. Aerodynamic effects of icing have typically relied on RANS modeling, which usually struggles to predict stall behavior, including those induced by surface roughness. Encouraged by recent studies using LES that demonstrate the ability to predict stall characteristics on full aircraft with smooth wings at an affordable cost [1], this study seeks to apply this methodology to icing conditions. Measurements of lift, drag, and pitching moments of a NACA23012 airfoil under clean and iced conditions are collected at Re = 1.8M. Using laser scanned, detailed representations of the icing geometries, LES calculations are conducted to compare integrated loads against experimental measurements in both clean and iced conditions at various angles of attack through the onset of stall [2].
Technical Paper

Investigation of Premixed Fuel Composition and Pilot Reactivity Impact on Diesel Pilot Ignition in a Single-Cylinder Compression Ignition Engine

2023-04-11
2023-01-0282
This work experimentally investigates the impact of premixed fuel composition (methane/ethane, methane/propane, and methane/hydrogen mixtures having equivalent chemical energy) and pilot reactivity (cetane number) on diesel-pilot injection (DPI) combustion performance and emissions, with an emphasis on the pilot ignition delay (ID). To support the experimental pilot ignition delay trends, an analysis technique known as Mixing Line Concept (MLC) was adopted, where the cold diesel surrogate and hot premixed charge are envisioned to mix in a 0-D constant volume reactor to account for DPI mixture stratification. The results show that the dominant effect on pilot ignition is the pilot fuel cetane number, and that the premixed fuel composition plays a minor role. There is some indication of a physical effect on ignition for cases containing premixed hydrogen.
Technical Paper

Exploration of Fuel Property Impacts on the Combustion of Late Post Injections Using Binary Blends and High-Reactivity Ether Bioblendstocks

2023-04-11
2023-01-0264
In this study, the impacts of fuel volatility and reactivity on combustion stability and emissions were studied in a light-duty single-cylinder research engine for a three-injection catalyst heating operation strategy with late post-injections. N-heptane and blends of farnesane/2,2,4,4,6,8,8-heptamethylnonane were used to study the impacts of volatility and reactivity. The effect of increased chemical reactivity was also analysed by comparing the baseline #2 diesel operation with a pure blend of mono-ether components (CN > 100) representative of potential high cetane oxygenated bioblendstocks and a 25 vol.% blend of the mono-ether blend and #2 diesel with a cetane number (CN) of 55. At constant reactivity, little to no variation in combustion performance was observed due to differences in volatility, whereas increased reactivity improved combustion stability and efficiency at late injection timings.
Technical Paper

Combined Impacts of Engine Speed and Fuel Reactivity on Energy-Assisted Compression-Ignition Operation with Sustainable Aviation Fuels

2023-04-11
2023-01-0263
The combined impacts of engine speed and fuel reactivity on energy-assisted compression-ignition (EACI) combustion using a commercial off-the-shelf (COTS) ceramic glow plug for low-load operation werexxz investigated. The COTS glow plug, used as the ignition assistant (IA), was overdriven beyond its conventional operation range. Engine speed was varied from 1200 RPM to 2100 RPM. Three fuel blends consisting of a jet-A fuel with military additives (F24) and a low cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) were tested with cetane numbers (CN) of 25.9, 35.5, and 48.5. The ranges of engine speed and fuel cetane numbers studied are significantly larger than those in previous studies of EACI or glow-plug assisted combustion, and the simultaneous variation of engine speed and fuel reactivity are unique to this work. For each speed and fuel, a single-injection of fixed mass was used and the start of injection (SOI) was swept for each IA power.
Journal Article

Non-Intrusive Accelerometer-Based Sensing of Start-Of-Combustion in Compression-Ignition Engines

2023-04-11
2023-01-0292
A non-intrusive sensing technique to determine start of combustion for mixing-controlled compression-ignition engines was developed based on an accelerometer mounted to the engine block of a 4-cylinder automotive turbo-diesel engine. The sensing approach is based on a physics-based conceptual model for the signal generation process that relates engine block acceleration to the time derivative of heat release rate. The frequency content of the acceleration and pressure signals was analyzed using the magnitude-squared coherence, and a suitable filtering technique for the acceleration signal was selected based on the result. A method to determine start of combustion (SOC) from the acceleration measurements is presented and validated.
Technical Paper

Modeling of Regeneration Dynamics in Gasoline Particulate Filters and Sensitivity Analysis of Numerical Solutions

2022-03-29
2022-01-0556
Gasoline direct-injection (GDI) engine technology improves vehicle fuel economy while decreasing CO2 emissions. The main drawback of GDI technology is the increase in particulate emissions compared to the commonly used port fuel injection technologies. Today’s adopted strategy to limit such emissions relies upon the use of aftertreatment gasoline particulate filters (GPFs). GPFs reduce particulates resulting from fuel combustion. Soot oxidation (also known as regeneration) is required at regular intervals to clean the filter, maintain a consistent soot trapping efficiency, and avoid the formation of soot plugs in the GPF channels. In this paper, starting from a multiphysics GPF model accounting for mass, momentum, and energy transport, a sensitivity analysis is carried out to choose the best mesh refinement, time step, and relative tolerance to ensure a stable numerical solution of the transport equations during regeneration while maintaining low computational time.
Technical Paper

Effects of Port Angle on Scavenging of an Opposed Piston Two-Stroke Engine

2022-03-29
2022-01-0590
Opposed-piston 2-stroke (OP-2S) engines have the potential to achieve higher thermal efficiency than a typical diesel engine. However, the uniflow scavenging process is difficult to control over a wide range of speeds and loads. Scavenging performance is highly sensitive to pressure dynamics, port timings, and port design. This study proposes an analysis of the effects of port vane angle on the scavenging performance of an opposed-piston 2-stroke engine via simulation. A CFD model of a three-cylinder opposed-piston 2-stroke was developed and validated against experimental data collected by Achates Power Inc. One of the three cylinders was then isolated in a new model and simulated using cycle-averaged and cylinder-averaged initial/boundary conditions. This isolated cylinder model was used to efficiently sweep port angles from 12 degrees to 29 degrees at different pressure ratios.
Technical Paper

Sensitivity Analysis of a Mean-Value Exergy-Based Internal Combustion Engine Model

2022-03-29
2022-01-0356
In this work, we conduct a sensitivity analysis of the mean-value internal combustion engine exergy-based model, recently developed by the authors, with respect to different driving cycles, ambient temperatures, and exhaust gas recirculation rates. Such an analysis allows to assess how driving conditions and environment affect the exergetic behavior of the engine, providing insights on the system’s inefficiency. Specifically, the work is carried out for a military series hybrid electric vehicle.
Technical Paper

The Effect of Ethanol Fuels on the Power and Emissions of a Small Mass-Produced Utility Engine

2020-01-24
2019-32-0607
The effect of low level ethanol fuel on the power and emissions characteristics was studied in a small, mass produced, carbureted, spark-ignited, Briggs and Stratton Vanguard 19L2 engine. Ethanol has been shown to be an attractive renewable fuel by the automotive industry; having anti-knock properties, potential power benefits, and emissions reduction benefits. With increasing availability and the possible mandates of higher ethanol content in pump gasoline, there is interest in exploring the effect of using higher content ethanol fuels in the small utility engine market. The fuels in this study were prepared by gravimetrically mixing 98.7% ethanol with a balance of 87 octane no-ethanol gasoline in approximately 5% increments from pure gasoline to 25% ethanol. Alcor Petrolab performed fuel analysis on the blended fuels and determined the actual volumetric ethanol content was within 2%.
Technical Paper

Piston Bowl Geometry Effects on Combustion Development in a High-Speed Light-Duty Diesel Engine

2019-09-09
2019-24-0167
In this work we studied the effects of piston bowl design on combustion in a small-bore direct-injection diesel engine. Two bowl designs were compared: a conventional, omega-shaped bowl and a stepped-lip piston bowl. Experiments were carried out in the Sandia single-cylinder optical engine facility, with a medium-load, mild-boosted operating condition featuring a pilot+main injection strategy. CFD simulations were carried out with the FRESCO platform featuring full-geometric body-fitted mesh modeling of the engine and were validated against measured in-cylinder performance as well as soot natural luminosity images. Differences in combustion development were studied using the simulation results, and sensitivities to in-cylinder flow field (swirl ratio) and injection rate parameters were also analyzed.
Technical Paper

Sensitivity Study on Thermal and Soot Oxidation Dynamics of Gasoline Particulate Filters

2019-04-02
2019-01-0990
Gasoline particulate filters (GPFs) are devices used to filter soot emitted by gasoline direct injection (GDI) engines. A numerical model for a ceria-coated GPF presented in a previous paper by H. Arunachalam et al. in 2017 was developed to predict internal temperature and soot amount combusted during regeneration events. Being that both the internal temperature and the accumulated soot cannot be directly measured during real-time operation and owing to their critical importance for GPF health monitoring as well as regeneration scheduling, the above model turns out to be a valuable tool for OBD applications. In this paper, we first conduct a stochastic analysis to understand the relation between the model parameters and the initial value of the ceria (IV) oxide volume fraction, as a deterministic value for such a state is not known.
Technical Paper

Bowl Geometry Effects on Turbulent Flow Structure in a Direct Injection Diesel Engine

2018-09-10
2018-01-1794
Diesel piston bowl geometry can affect turbulent mixing and therefore it impacts heat-release rates, thermal efficiency, and soot emissions. The focus of this work is on the effects of bowl geometry and injection timing on turbulent flow structure. This computational study compares engine behavior with two pistons representing competing approaches to combustion chamber design: a conventional, re-entrant piston bowl and a stepped-lip piston bowl. Three-dimensional computational fluid dynamics (CFD) simulations are performed for a part-load, conventional diesel combustion operating point with a pilot-main injection strategy under non-combusting conditions. Two injection timings are simulated based on experimental findings: an injection timing for which the stepped-lip piston enables significant efficiency and emissions benefits, and an injection timing with diminished benefits compared to the conventional, re-entrant piston.
Journal Article

Investigation of the Influence of Different Asperity Contact Models on the Elastohydrodynamic Analysis of a Conrod Small-End/Piston Pin Coupling

2018-04-03
2018-01-0836
Bearings represent one of the main causes of friction losses in internal combustion engines, and their lubrication performance has a crucial influence on the operating condition of the engine. In particular, the conrod small-end bearing is one of the most critical engine parts from a tribological point of view since limited contact surfaces have to support high inertial and combustion forces. In this contribution an analysis is performed of the tribological behavior of the lubricated contact between the piston pin and the conrod small-end of a high performance motorbike engine. A mass-conserving algorithm is employed to solve the Reynolds equation based on a complementarity formulation of the cavitation problem. The analysis of the asperity contact problem is addressed in detail. A comparison between two different approaches is presented, the former based on the standard Greenwood/Tripp theory and the latter based on a complementarity formulation of the asperity contact problem.
Journal Article

Divided Exhaust Period Implementation in a Light-Duty Turbocharged Dual-Fuel RCCI Engine for Improved Fuel Economy and Aftertreatment Thermal Management: A Simulation Study

2018-04-03
2018-01-0256
Although turbocharging can extend the high load limit of low temperature combustion (LTC) strategies such as reactivity controlled compression ignition (RCCI), the low exhaust enthalpy prevalent in these strategies necessitates the use of high exhaust pressures for improving turbocharger efficiency, causing high pumping losses and poor fuel economy. To mitigate these pumping losses, the divided exhaust period (DEP) concept is proposed. In this concept, the exhaust gas is directed to two separate manifolds: the blowdown manifold which is connected to the turbocharger and the scavenging manifold that bypasses the turbocharger. By separately actuating the exhaust valves using variable valve actuation, the exhaust flow is split between two manifolds, thereby reducing the overall engine backpressure and lowering pumping losses. In this paper, results from zero-dimensional and one-dimensional simulations of a multicylinder RCCI light-duty engine equipped with DEP are presented.
Journal Article

Design of an Additive Manufactured Steel Piston for a High Performance Engine: Developing of a Numerical Methodology Based on Topology Optimization Techniques

2018-04-03
2018-01-1385
Modern high performance engines are usually characterized by high power densities, which lead to high mechanical and thermal loadings acting on engine components. In this scenario, aluminum may not represent the best choice for piston manufacturing and steel may be considered as a valid alternative. In this article, a methodology involving optimization techniques is presented for the design of an internal combustion engine piston. In particular, a design strategy is preliminary investigated aiming at replacing the standard aluminum piston, usually manufactured by forging or casting, with an alternative one made of steel and manufactured via an Additive Manufacturing process. Three different loading conditions are employed for the topology optimizations setup. Optimization results are then interpreted and the various structural features of the steel piston are designed starting from the density distribution contour plots.
Technical Paper

Autonomous Vehicles in the Cyberspace: Accelerating Testing via Computer Simulation

2018-04-03
2018-01-1078
We present an approach in which an open-source software infrastructure is used for testing the behavior of autonomous vehicles through computer simulation. This software infrastructure is called CAVE, from Connected Autonomous Vehicle Emulator. As a software platform that allows rapid, low-cost and risk-free testing of novel designs, methods and software components, CAVE accelerates and democratizes research and development activities in the field of autonomous navigation.
Technical Paper

On Simulating Sloshing in Vehicle Dynamics

2018-04-03
2018-01-1110
We present an approach in which we use simulation to capture the two-way coupling between the dynamics of a vehicle and that of a fluid that sloshes in a tank attached to the vehicle. The simulation is carried out in and builds on support provided by two modules: Chrono::FSI (Fluid-Solid Interaction) and Chrono::Vehicle. The dynamics of the fluid phase is governed by the mass and momentum (Navier-Stokes) equations, which are discretized in space via a Lagrangian approach called Smoothed Particle Hydrodynamics. The vehicle dynamics is the solution of a set of differential algebraic equations of motion. All equations are discretized in time via a half-implicit symplectic Euler method. This solution approach is general - it allows for fully three dimensional (3D) motion and nonlinear transients. We demonstrate the solution in conjunction with the simulation of a vehicle model that performs a constant radius turn and double lane change maneuver.
Technical Paper

Realizing Stoichiometric, Natural Gas-Fueled Combustion in Diesel Engines

2018-04-03
2018-01-1148
For high-load applications, natural gas represents a clean burning, readily available, and relatively inexpensive alternative to number 2 Diesel fuel. However, the fuel’s poor ignitability has previously limited implementation to spark ignited and dual-fueled engines. These approaches suffer from reduced peak load and high engine-out particulate emissions, respectively, requiring lean operation and expensive aftertreatment to meet regulatory standards. A high-temperature combustion strategy can overcome the difficult ignitibility, allowing for true Diesel-style combustion of pure methane-the least ignitable and least sooting component of natural gas. In order to achieve this result, a compression system was designed to supply fuel at pressures suitably high to achieve good mixing and short injection durations, and a solenoid-actuated Diesel fuel injector was modified to function at these pressures with a gaseous fuel.
Technical Paper

Investigating Air Handling Requirements of High Load Low Speed Reactivity Controlled Compression Ignition (RCCI) Combustion

2016-04-05
2016-01-0782
Past research has shown that reactivity controlled compression ignition (RCCI) combustion offers efficiency and NOx and soot advantages over conventional diesel combustion at mid load conditions. However, at high load and low speed conditions, the chemistry timescale of the fuel shortens and the engine timescale lengthens. This mismatch in timescales makes operation at high load and low speed conditions difficult. High levels of exhaust gas recirculation (EGR) can be used to extend the chemistry timescales; however, this comes at the penalty of increased pumping losses. In the present study, targeting the high load - low speed regime, computational optimizations of RCCI combustion were performed at 20 bar gross indicated mean effective pressure (IMEP) and 1300 rev/min. The two fuels used for the study were gasoline (low reactivity) and diesel (high reactivity).
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