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Technical Paper

A Pin-on-Disc Study on the Electrified Sliding Wear of EVs Powertrain Gears

2022-03-29
2022-01-0320
In contrast to conventional powertrains from internal combustion engine vehicles (ICEV), the tribological performance of powertrains of electric vehicles (EVs) must be further evaluated by considering new critical operating conditions such as electrical environments. The operation of any type of electric motor produces shaft voltages and currents due to various hardware configurations and factors. Furthermore, the common application of inverters intensifies this problem. It has been reported that the induced shaft voltages and currents can cause premature failure problems in tribological components such as bearings and gears due to accelerated wear and/or fatigue. It is ascribed to effects of electric discharge machining (EDM), also named, sparking wear caused by shaft currents and poor or increasingly diminishing dielectric strength of lubricants. A great effort has been done to study this problem in bearings, but it has not yet been the case for gears.
Journal Article

A High Efficiency Transmission Architecture for Electric Vehicles

2022-03-29
2022-01-0659
A Dual Power Split Electronic Continuously Variable Transmission (DPS-ECVT) with an input-split, output coupled, split-power-path configuration is proposed for improving overall system efficiency and range for electric vehicles. By modulating the power split ratio between the mechanical (planetary gear meshes) and electrical (Motor Generator Units) driveline components, a continuous range of gear ratios operating at higher efficiency is obtained. The proposed concept leverages two power-split units that lead to significantly reduced power flow through the electrical drivelines (compared with single speed EV transmissions as well as single power-split E-CVTs) while providing the same overall ratio spread for transmission operation.
Technical Paper

Object Detection and Tracking for Autonomous Vehicles in Adverse Weather Conditions

2021-04-06
2021-01-0079
Object detection and tracking is a central aspect of perception for autonomous vehicles. While there has been significant development in this field in recent years, many perception algorithms still struggle to provide reliable information in challenging weather conditions which include night-time, direct sunlight, glare, fog, etc. To achieve full autonomy, there is a need for a robust perception system capable of handling such challenging conditions. In this paper, we attempt to bridge this gap by proposing an algorithm that combines the strength of automotive radars and infra-red thermal cameras. We show that these sensors complement each other well and provide reliable data in poor visibility conditions. We demonstrate the advantages of a thermal camera over a visible-range camera in these situations and employ YOLOv3 for object detection.
Technical Paper

The Prospect and Benefits of Using the Partial-Averaged Navier-Stokes Method for Engine Flows

2020-04-14
2020-01-1107
This paper presents calculations of engine flows by using the Partially-Averaged Navier Stokes (PANS) method (Girimaji [1]; [2]). The PANS is a scale-resolving turbulence computational approach designed to resolve large scale fluctuations and model the remainder with appropriate closures. Depending upon the prescribed cut-off length (filter width) the method adjusts seamlessly from the Reynolds-Averaged Navier-Stokes (RANS) to the Direct Numerical Solution (DNS) of the Navier-Stokes equations. The PANS method was successfully used for many applications but mainly on static geometries, e.g. Basara et al. [3]; [4]. This is due to the calculation of the cut-off control parameter which requires that the resolved kinetic energy is known and this is usually obtained by suitably averaging of the resolved field. Such averaging process is expensive and impractical for engines as it would require averaging per cycles.
Technical Paper

Nonlinear Control of a Ground Vehicle using Data-Driven Dynamic Models

2020-04-14
2020-01-0171
As autonomous vehicles continue to grow in popularity, it is imperative for engineers to gain greater understanding of vehicle modeling and controls under different situations. Most research has been conducted on on-road ground vehicles, yet off-road ground vehicles which also serve vital roles in society have not enjoyed the same attention. The dynamics for off-road vehicles are far more complex due to different terrain conditions and 3D motion. Thus, modeling for control applications is difficult. A potential solution may be the incorporation of empirical data for modeling purposes, which is inspired by recent machine learning advances, but requires less computation. This thesis proposal presents results for empirical modeling of an off-road ground vehicle, Polaris XP 900. As a first step, data was collected for 2D planar motion by obtaining several velocity step responses. Multivariable polynomial surface fits were performed for the step responses.
Technical Paper

Vision-Based Techniques for Identifying Emergency Vehicles

2019-04-02
2019-01-0889
This paper discusses different computer vision techniques investigated by the authors for identifying Emergency Vehicles (EV). Two independent EV identification frameworks were investigated: (1) A one-stage framework where an object detection algorithm is trained on a custom dataset to detect EVs, (2) A two-stage framework where an object classification algorithm is implemented in series with an object detection pipeline to classify vehicles into EVs and non-EVs. A comparative study is conducted for different multi-spectral feature vectors of the image, against several classification models implemented in framework 2. Additionally, a user-defined feature vector is defined and its performance is compared against the other feature vectors. Classification outputs from each of the frameworks are compared to the ground truth, and results are quantitatively listed to conclude upon the ideal decision rule.
Technical Paper

Modeling and Experimentation of GDI-Sized Particulate Filtration and Pressure-Drop Behavior in Uncoated Commercial DPF Substrates

2019-01-15
2019-01-0052
Gasoline Direct Injection (GDI) is known to produce lower concentrations of smaller particulate matter (PM) compared to diesel combustion [1]. The lower concentration results in the absence of soot-cake formation on the filter channel wall and therefore filtration behavior deviates from the expected diesel particulate filter (DPF) performance. Therefore, studies of cake-less filtration regimes for smaller sized particulates is of interest for GDI PM mitigation. This work investigates the filtration efficiency of laboratory-generated particulates, representative of GDI-sized PM, in uncoated, commercial DPF cordierite substrates of varying porosities. Size-dependent particulate concentrations were measured using a Scanning Mobility Particle Sizer (SMPS), both upstream and downstream of the filters. By comparing these measured concentrations, the particle size-dependent filtration efficiency of filter samples was calculated.
Technical Paper

Benchtop Investigation of Filtration Efficiency and Pressure Drop Behavior of Commercial High Porosity Gasoline Particulate Filters

2019-01-15
2019-01-0054
The increasing number of gasoline direct injection (GDI) vehicles on the roads has drawn attention to their particulate matter (PM) emissions, which are greater both in number and mass than port fuel injected (PFI) spark ignition (SI) engines [1]. Regulations have been proposed and implemented to reduce exposure to PM, which has been shown to have negative impacts on both human health and the environment [2, 3]. Currently, the gasoline particulate filter (GPF) is the proposed method of reducing the amount of PM from vehicle exhaust, but modifications to improve the filtration efficiency (FE) and reduce the pressure drop across the filter are yet needed for implementation of this solution in on-road vehicles. This work evaluates the impacts of wall thickness and cell density on filtration efficiency and backpressure using a benchtop filtration system.
Technical Paper

A Study on the Effects of Cetane Number on the Energy Balance between Differently Sized Engines

2017-03-28
2017-01-0805
This paper investigates the effect of the cetane number (CN) of a diesel fuel on the energy balance between a light duty (1.9L) and medium duty (4.5L) diesel engine. The two engines have a similar stroke to bore (S/B) ratio, and all other control parameters including: geometric compression ratio, cylinder number, stroke, and combustion chamber, have been kept the same, meaning that only the displacement changes between the engine platforms. Two Coordinating Research Council (CRC) diesel fuels for advanced combustion engines (FACE) were studied. The two fuels were selected to have a similar distillation profile and aromatic content, but varying CN. The effects on the energy balance of the engines were considered at two operating conditions; a “low load” condition of 1500 rev/min (RPM) and nominally 1.88 bar brake mean effective pressure (BMEP), and a “medium load” condition of 1500 RPM and 5.65 BMEP.
Technical Paper

Use of an Engine Simulation to Study Low Heat Rejection (LHR) Concepts in a Multi-Cylinder Light-Duty Diesel Engine

2016-04-05
2016-01-0668
A comprehensive analysis of engine performance and fuel consumption was carried out to study Low Heat Rejection (LHR) concepts in the conventional light-duty diesel engine. From most previous studies on LHR diesel engines, thermal-barrier coatings (TBCs) have been recognized as a conventional way of insulating engine parts; while for the cases studied in this paper, the LHR concept is realized by altering engine coolant temperature (ECT). This paper presents engine simulation of a multi-cylinder, four-stroke, 1.9L diesel engine operating at 1500 rpm with five cases having different ECTs. The simulated results have been validated against experimental data. Calibration strategy for the engine simulation model is detailed in a systematic methodology for a better understanding of this simulation-development process. The calibrated model predicts the performance and fuel consumption within tolerated uncertainties.
Technical Paper

The Remarkable Turbomachinery-Rotordynamics Developments During the Last Quarter of the 20th Century

2015-09-15
2015-01-2487
Rotordynamics developed from the beginning of the 20th century to deal with problems associated with steam turbines. This paper deals with intense developments starting around 1975 through 2000 in rotordynamics to deal with new, larger machines running at higher speeds and higher power levels. Most of the new problems of interest dealt with subsynchronous instabilities. Issues associated with “synchromnously unstable” motion due to the Morton Effect is also reviewed.
Journal Article

A Parallel Approach for Computing the Expected Value of Gathering Information

2015-04-14
2015-01-0436
It is important for engineering firms to be able to develop forecasts of recommended courses of action based on available information. In particular, engineering firms must be able to assess the benefit of performing information-gathering actions. For example, an automobile manufacturer may use a computer simulation of a hydraulic motor and pump in the design of a new vehicle. The model may contain random variables that can be more accurately determined through expensive information-gathering actions, e.g., physical experiments, surveys, etc. To decide whether to perform these information-gathering actions, the automobile manufacturer must be able to quantify the expected value to the firm of conducting them. However, the cost of computing the expected value of information (through optimization, Monte Carlo sampling, etc.) grows exponentially with the amount of information that is to be gathered and can often exceed the cost of actually gathering the information.
Journal Article

Direct Fuel Injector Power Drive System Optimization

2014-04-01
2014-01-1442
The objective of this study is to optimize the injector power drive system for improved fuel injection quantity and timing control. The power drive system was optimized for improved injection repeatability under different operating conditions such as fuel supply pressures. A coupled simulation of injector electromagnetic, pintle (needle) rigid body motion and computational fluid dynamics (CFD) model was employed to generate the optimal values of the 1st stage current, the 1st stage on-time and the 2nd stage current. The simulation results were validated against the experimental data measured with a photo detector measurement system.
Technical Paper

Direct Fuel Injector Temporal Measurements

2014-04-01
2014-01-1444
The objective of this study is to measure high-frequency, short-duration, actual liquid fuel spray events using a simple photo detector and validate the results with high-speed camera measurements. This paper presents an optical approach for detecting bulk fuel injection's temporal characteristics, i.e. opening delay and duration times. A key component in the measurement system is a commercially available low-cost photo detector which is shown to be highly effective for detecting high frequency, short duration spray events. The paper provides an in-depth discussion of a photo detector based measurement system, a test fixture, and its validation. Test results with a two-stage pulse-width-modulation (PWM) current controlled approach are provided for various operation parameter settings. Its effectiveness is validated by comparing with the results obtained with a high-speed camera.
Technical Paper

Influencing Parameters of Brake Fuel Conversion Efficiency with Diesel / Gasoline Operation in a Medium-Duty Diesel Engine

2013-04-08
2013-01-0273
Research on dual-fuel engine systems is regaining interest as advances in combustion reveal enabling features for attaining high efficiencies. Although this movement is manifested by development of advanced modes of combustion (e.g., reactivity controlled compression ignition combustion, or RCCI), the possibility of gasoline / diesel conventional combustion exists, which is characterized by premixed gasoline and direct-injected diesel fuel at conventional diesel injection timing. This study evaluates the effects of operating parameter on fuel conversion efficiency for gasoline / diesel conventional combustion in a medium duty diesel engine. Through adjustment of gasoline ratio (mass basis), injection timing and rail pressure (with adjustments to diesel fuel quantity to hold torque constant), the combustion, performance and emissions are studied.
Technical Paper

A Highly Stable Two-Phase Thermal Management System for Aircraft

2012-10-22
2012-01-2186
Future electronics and photonics systems, weapons systems, and environmental control systems in aircraft will require advanced thermal management technology to control the temperature of critical components. Two-phase Thermal Management Systems (TMS) are attractive because they are compact, lightweight, and efficient. However, maintaining stable and reliable cooling in a two-phase flow system presents unique design challenges, particularly for systems with parallel evaporators during thermal transients. Furthermore, preventing ingress of liquid into a vapor compressor during variable-gravity operation is critical for long-term reliability and life. To enable stable and reliable cooling, a highly stable two-phase system is being developed that can effectively suppress flow instability in a system with parallel evaporators. Flow stability is achieved by ensuring that only single-phase liquid enters the evaporators.
Journal Article

Design with Uncertain Technology Evolution

2012-04-16
2012-01-0912
A major decision to make in design projects is the selection of the best technology to provide some needed system functionality. In making this decision, the designer must consider the range of technologies available and the performance of each. During the useful life of the product, the technologies composing the product evolve as research and development efforts continue. The performance evolution rate of one technology may be such that even though it is not initially a preferably technology, it becomes a superior technology after a few years. Quantifying the evolution of these technologies complicates the technology selection decision. The selection of energy storage technology in the design of an electric car is one example of a difficult decision involving evolving technologies.
Journal Article

Composing Tradeoff Studies under Uncertainty based on Parameterized Efficient Sets and Stochastic Dominance Principles

2012-04-16
2012-01-0913
Tradeoff studies are a common part of engineering practice. Designers conduct tradeoff studies in order to improve their understanding of how various design considerations relate to one another and to make decisions. Generally a tradeoff study involves a systematic multi-criteria evaluation of various alternatives for a particular system or subsystem. After evaluating these alternatives, designers eliminate those that perform poorly under the given criteria and explore more carefully those that remain. One limitation of current practice is that designers cannot combine the results of preexisting tradeoff studies under uncertainty. For deterministic problems, designers can use the Pareto dominance criterion to eliminate inferior designs. Prior work also exists on composing tradeoff studies performed under certainty using an extension of this criterion, called parameterized Pareto dominance.
Technical Paper

Improvement in Spark-Ignition Engine Fuel Consumption and Cyclic Variability with Pulsed Energy Spark Plug

2012-04-16
2012-01-1151
Conventional spark plugs ignite a fuel-air mixture via an electric-to-plasma energy transfer; the effectiveness of which can be described by an electric-to-plasma energy efficiency. Although conventional spark plug electric-to-plasma efficiencies have historically been viewed as adequate, it might be wondered how an increase in such an efficiency might translate (if at all) to improvements in the flame initiation period and eventual engine performance of a spark-ignition engine. A modification can be made to the spark plug that places a peaking capacitor in the path of the electrical current; upon coil energizing, the stored energy in the peaking capacitor substantially increases the energy delivered by the spark. A previous study has observed an improvement in the electric-to-plasma energy efficiency to around 50%, whereas the same study observed conventional spark plug electric-to-plasma energy efficiency to remain around 1%.
Technical Paper

Investigations of Nitric Oxide Formation Through the Use of Barium Additive and Two-Stage Model

2012-04-16
2012-01-0861
As emission standards become more stringent, many studies have been carried out to understand and reduce the emissions from diesel combustion engines, among which nitric oxide (NO) emissions and soot are known to have the trade-off relation during combustion processes. One aspect of this trade-off is manifested by the role radiation heat transfer plays on post-flame gas temperature, thus affecting NO formation. For example, a decrease in in-cylinder soot decreases radiation heat transfer causing an increase in post-flame gas temperature and partially contributing to the corresponding soot-NO relationship with an increase in NO formation. This topic has re-emerged with the increased use of biodiesel; a potential explanation for the so-called "biodiesel NOx penalty" is biodiesel's inherently reduced in-cylinder soot.
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