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Brake judder affects vehicle safety and comfort, making it a key area of research in brake NVH. Transfer path analysis is effective for analyzing and reducing brake judder. However, current studies mainly focus on passenger cars, with limited investigation into commercial vehicles. The complex chassis structures of commercial vehicles involve multiple transfer paths, resulting in extensive data and testing challenges. This hinders the analysis and suppression of brake judder using transfer path analysis. In this study, we propose a simulation-based method to investigate brake judder transfer paths in commercial vehicles. Firstly, road tests were conducted to investigate the brake judder of commercial vehicles. Time-domain analysis, order characteristics analysis, and transfer function analysis between components were performed.

In recent years, with the development of computing infrastructure and methods, the potential of numerical methods to reasonably predict aerodynamic noise in turbocharger compressors of heavy-duty diesel engines has increased. However, aerodynamic acoustic modeling of complex geometries and flow systems is currently immature, mainly due to the greater challenges in accurately characterizing turbulent viscous flows. Therefore, recent advances in aerodynamic noise calculations for automotive turbocharger compressors were reviewed and a quantitative study of the effects for turbulence models (Shear-Stress Transport (SST) and Detached Eddy Simulation (DES)) and time-steps (2° and 4°) in numerical simulations on the performance and acoustic prediction of a compressor under various conditions were investigated.

Tire forces and moments play an important role in vehicle dynamics and safety. X-by-wire chassis components including active suspension, electronic powered steering, by-wire braking, etc can take the tire forces as inputs to improve vehicle’s dynamic performance. In order to measure the accurate dynamic wheel load, most of the researches focused on the kinematic parameters such as body longitudinal and lateral acceleration, load transfer and etc. In this paper, the authors focus on the suspension system, avoiding the dependence on accurate mass and aerodynamics model of the whole vehicle. The geometry of the suspension is equated by the spatial parallel mechanism model (RSSR model), which improves the calculation speed while ensuring the accuracy. A suspension force observer is created, which contains parameters including spring damper compression length, push rod force, knuckle accelerations, etc., combing the kinematic and dynamic characteristic of the vehicle.

The passive pre-chamber (PC) is valued for its jet ignition (JI) and is suitable for wide use in the field of gasoline direct injection (GDI) for small passenger cars, which can improve the performance of lean combustion. However, the intake, exhaust, and ignition combustion stability of the engine at low speed is a shortcoming that has not been overcome. Changing the structural design to increase the fluidity of the main chamber (MC) and pre-chamber (PC) may reduce jet ignition performance, affecting engine dynamics. This investigation is based on non-uniformly nozzles distributed passive pre-chamber, which is adjusted according to the working medium exchange between PC and MC. The advantages and disadvantages of the ignition mode of PC and SI in the target engine speed range are compared through optical experiments on a small single-cylinder GDI engine.

Multiple actuators equipped in electric vehicles, such as four- wheel steering (4WS) and four-wheel drive (4WD), provide more degrees of freedom for chassis motion control. However, developing independent control strategies for distinct actuator types could result in control conflicts, potentially degrading the vehicle's motion performance. To address this issue, a model predictive control (MPC) based steering-drive cooperated control strategy for enhanced agility and stability of electric vehicles with 4WD and 4WS is proposed in this paper. By designing the control constraints within the MPC framework, the strategy enables single-drive control, single-steering control, and steering-drive cooperative control. In the upper control layer, a linear time-varying MPC (LTV-MPC) is designed to generate optimal additional yaw moment and additional steering angles of front and rear wheels to enhance vehicle agility and lateral stability.

Accurate and reliable localization in GNSS-denied environments is critical for autonomous driving. Nevertheless, LiDAR-based and camera-based methods are easily affected by adverse weather conditions such as rain, snow, and fog. The 4D Radar with all-weather performance and high resolution has attracted more interest. Currently, there are few localization algorithms based on 4D Radar, so there is an urgent need to develop reliable and accurate positioning solutions. This paper introduces RIO-Vehicle, a novel tightly coupled 4D Radar/IMU/vehicle dynamics within the factor graph framework. RIO-Vehicle aims to achieve reliable and accurate vehicle state estimation, encompassing position, velocity, and attitude. To enhance the accuracy of relative constraints, we introduce a new integrated IMU/Dynamics pre-integration model that combines a 2D vehicle dynamics model with a 3D kinematics model.

This paper focuses on lane-changing trajectory planning and trajectory tracking control in autonomous vehicle technology. Aiming at the lane-changing behavior of autonomous vehicles, this paper proposes a new lane-changing trajectory planning method based on particle swarm optimization (PSO) improved third-order Bezier curve path planning and polynomial curve speed planning. The position of Bezier curve control points is optimized by the particle swarm optimization algorithm, and the lane-changing trajectory is optimized to improve the comfort of lane changing process. Under the constraints of no-collision and vehicle dynamics, the proposed method can ensure that the optimal lane-changing trajectory can be found in different lane-changing scenarios. To verify the feasibility of the above planning algorithm, this paper designs the lateral and longitudinal controllers for trajectory tracking control based on the vehicle dynamic tracking error model.

Hydrogen energy is a kind of secondary energy with an abundant source, wide application, green, and is low-carbon, which is important for building a clean, low-carbon, safe, and efficient energy system and achieving the goal of carbon peaking and being carbon neutral. In this paper, the effect of nozzle position, hydrogen injection timing, and ignition timing on the in-cylinder combustion characteristics is investigated separately with the 13E hydrogen engine as the simulation object. The test results show that when the nozzle position is set in the middle of the intake and exhaust tracts (L2 and L3), the peak in-cylinder pressure is slightly higher than that of L1, but when the nozzle position is L2, the cylinder pressure curve is the smoothest, the peak exothermic rate is the lowest, and the peak cylinder temperature is the lowest.

The design method for the powertrain mounting system in internal combustion engine vehicles is well-established. Electric vehicles experience higher vibration frequencies and more significant transient responses when accelerating or braking than fuel vehicles due to their high speed and fast response. Therefore, the design of the electric drive assembly mounting system requires further development. The modeling of electric drive assembly mounting systems often neglects the mounting bracket’s influence, which significantly affects the center of mass and rotational inertia of the electric drive assembly. This paper examines the effect of the mounting bracket in the electric drive assembly mounting system. It establishes a mathematical model with six degrees of freedom for the mounting system, considering the mounting bracket. By comparing the natural characteristics and the transient response, it is discussed whether the mass of the mounting bracket greatly influences the system.

Optimization design of hard point parameters for hinge mechanism has been paid more attention in recent years, attributable to their significant improvement in dynamic performance. In this paper, the experimental analysis and dynamic optimization design of hinge mechanism is performed. The acceleration measurement experiments are carried out at different arrangement points and under different working conditions. Furthermore, the accuracy of established multi-body dynamics model is verified by three-axis accelerometer measurement experiment. In addition, sensitivity analysis for electric strut and gas strut coordinates is performed and shows that the Y coordinate of the lower end point of the electric strut is the design variable that has the greatest impact on the responses.

The displacement of the shaft head fails to be accurately measured while the three-axle heavy-duty truck is driving on the reinforced pavement. In order to obtain accurate fatigue load spectrum of the suspension bracket, the acceleration signals of the shaft heads of the suspension obtained by the reinforced pavement test measurement are virtually iterated as responses. A more accurate model of the rigid-flexible coupled multi-body dynamics (MBD) of the whole vehicle is established by introducing a flexible frame based on the comprehensive modal theory. Furthermore, the vertical displacements of the shaft heads are obtained by the reverse solution of the virtual iterative method with well-pleasing precision. The accuracy of the virtual iteration is verified by comparing the simulation results with the vertical acceleration of the shaft head under the reinforced pavement in the time domain and damage domain.

To improve the maneuverability and energy consumption of an electrical vehicle, a two-level speed control method based on model predictive control (MPC) is proposed for accurate control of the vehicle during downhill coasting. The targeted acceleration is planned using the anti-interference speed filter and MPC algorithm in the upper-level controller and executed using the integrated algorithm with the inverse vehicle dynamics and proportional-integral-derivative control model (PID) in the lower-level controller, improving the algorithm’s anti-interference performance and road adaptability. Simulations and vehicle road tests showed that the proposed method could realize accurate real-time speed control of the vehicle during downhill coasting. It can also achieve a smaller derivation between the actual and targeted speeds, as well as more stable speeds when the road resistance changes abruptly, compared with the conventional PID method.

With the popularity of automated vehicles, the future mixed traffic flow contains automated vehicles with different degrees of intelligence developed by other manufacturers. Therefore, simulating the interaction behavior of automated vehicles with varying levels of intelligence is crucial for testing and evaluating autonomous driving systems. Since the algorithm of traffic vehicles with various intelligence levels is difficult to obtain, it leads to hardships in quantitatively characterizing their interaction behaviors. Therefore, this paper designs a new automated vehicle test platform to solve the problem. The intelligent vehicle testbed with multiple personalized in-vehicle control units in the loop consists of three parts: 1. Multiple controllers in the loop to simulate the behavior of traffic vehicles；2. The central console applies digital twin technology to share the same traffic scenario between the tested vehicle and the traffic vehicle, creating a mixed traffic flow. 3.

In this paper, the principles, advantages and disadvantages of the main technology of variable strength design of automobile B-pillar Based on the finite element simulation technology, the local stress variable strength design effect of Automobile B-pillar structure is simulated, compared and evaluated. The simulation results show that with the same mechanical properties, the overall lightweight degree of B-pillar structure with variable strength design can be reduced by about 8.9%. With the expansion of the strengthening area of variable strength design of parts, the degree of lightweight of parts can be further improved. It can be seen that the local stress variable strength design method provides a new technical option for the lightweight design of automobile parts.

Air foil bearings are gradually applied in air compressors in fuel cell vehicles for the advantages of high speed, oil-free and non-contact. Advanced air foil bearings with different structures are used to improve the performance of air compressor. Accurate modeling of the complex structures in air foil bearings has become a research hotspot in recent years. This paper presents a theoretical model for a double-top-foil air foil journal bearing (DAFJB) for centrifugal air compressors used in fuel cell vehicles. The foil structure is modeled by finite element method (FEM) using shell elements. Coulomb law and penalty function method are applied to model the tangential and normal behavior of the contact areas. The local contact between the middle top foil and the bump foil, the bump foil and the bearing sleeve are modeled using node-to-segment contact method. The large-area contact behavior between two layers of top foils is modeled by simplified surface-to-surface contact scheme.

Subframe is an important part of automobile chassis, which is connected with body, suspension control arm, powertrain mount, etc. The dynamic stiffness value of the connection point is an important performance index of the subframe, which affects the vibration of the vehicle body. This paper introduces the basic concept and related theory of dynamic stiffness, derives the theoretical formula of dynamic stiffness, and analyzes the frequency response of the key points of the subframe. In view of the fact that the dynamic stiffness of the subframe of a certain vehicle model is not up to the standard at some connection points, the dynamic stiffness CAE simulation analysis is carried out to determine the frequency range of insufficient dynamic stiffness and the connection points that need to be optimized.

High-speed vehicles in low illumination environments severely blur the images used in object detectors, which poses a potential threat to object detector-based advanced driver assistance systems (ADAS) and autonomous driving systems. Augmenting the training images for object detectors is an efficient way to mitigate the threat from motion blur. However, little attention has been paid to the motion of the vehicle and the position of objects in the traffic scene, which limits the consistence between the resulting augmented images and traffic scenes. In this paper, we present a vehicle kinematics-based image augmentation algorithm by modeling and analyzing the traffic scenes to generate more realistic augmented images and achieve higher robustness improvement on object detectors against motion blur. Firstly, we propose a traffic scene model considering vehicle motion and the relationship between the vehicle and the object in the traffic scene.

To overcome the shortcoming that vehicles with multiple steering modes need to switch steering modes at parking or very low speeds, a dynamic switch method of steering modes based on MOEA/D (Multi-objective Evolutionary Algorithm Based on Decomposition) was proposed for 4WID-4WIS (Four Wheel Independent Drive-Four Wheel Independent Steering) electric vehicle, considering the smoothness of dynamic switch, the lateral stability of the vehicle and the energy economy of tires. First of all, the vehicle model of 4WID-4WIS was established, and steering modes were introduced and analyzed. Secondly, the conditions for the dynamic switch of steering modes were designed with the goal of stability and safety. According to different constraints, the control strategy was formulated to obtain the target angle of the active wheels. Then aiming at the smoothness of the dynamic switch, the active wheel angle trajectory was constructed based on the B-spline theory.

Electric centrifugal air compressor is one of the most important auxiliary components for the fuel cell engine, which has great impacts on the system efficiency, cost and compactness. However, the centrifugal compressor works at an ultra-high speed for a long time, which poses a great challenge to the lives of motor, bearing and seal. Therefore, reducing the rotating speed of the impeller and maintaining high pressure ratio and high efficiency are important issues for aerodynamic design of the compressor. In this paper, a centrifugal compressor rotor for a 100kW fuel cell system is designed. Aiming at reducing the rotating speed, the influences of three key structural parameters including inlet blade angle, outlet blade angle and blade outlet radius on performance are investigated. The aerodynamic performance of the compressor is predicted using the Reynolds-averaged Navier-Stokes (RANS) equations with computational fluid dynamic (CFD) tools.

SEAT Department of SAIC Motor Vehicle Company starts innovatively applying the single motor and P2.5 configuration scheme from EDU G2(Electric Drive Unit Generation 2), which consists of six engine gears and four motor gears. EDU G2 is very compact and adaptable through the coupling design. Gear coupling make the engine and motor coordination limited, so as to the high efficiency zone of the engine and the high efficiency zone of the motor cannot match in some working conditions, which affect the performance of the vehicle. Therefore, SEAT developed the second generation of single-motor plug-in hybrid system EDU G2 Plus EDU G2(Electric Drive Unit Generation 2 Plus), which realized the decoupling design of 5 engine gears and 2 motor gears, so that the power output of engine and motor is freely. With excellent power and economic performance, the vehicle has been well received by customers.